JLG Boom Lift 600AJ Parts Catalog 3122340400

Hyundai · Jun 21, 2026

JLG Boom Lift 600AJ Parts Catalog 3122340400
Size: 83.81 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 600AJ Boom Lift
Part Number: 3122340400
Publication Date: 2025
Number of Pages: 1146 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE) (7FT/2.1M WIDE MACHINES)

FIGURE 1-2. AXLE INSTALLATION - FIXED (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES)

FIGURE 1-3. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (7FT/2.1M WIDE MACHINES)

FIGURE 1-4. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (7FT/2.1M WIDE MACHINES)

FIGURE 1-5. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-6. AXLE INSTALLATION - OSCILLATING (WITHOUT TOW PACKAGE) (8FT/2.4M WIDE MACHINES) (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-7. AXLE INSTALLATION - OSCILLATING (WITH TOW PACKAGE) (8FT/2.4M WIDE MACHINES)

FIGURE 1-8. STEERING INSTALLATION - 2WD/2WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)

FIGURE 1-9. STEERING INSTALLATION - 2WD/2WS (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)

FIGURE 1-10. STEERING INSTALLATION - 2WD/4WS (7FT/2.1M WIDE MACHINES WITHOUT TOW PACKAGE)

FIGURE 1-11. STEERING INSTALLATION - 2WD/4WS (7FT/2.1M WIDE MACHINES WITH TOW PACKAGE)

FIGURE 1-12. STEERING INSTALLATION - 4WD/2WS & 4WD/4WS (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)

FIGURE 1-13. STEERING INSTALLATION - 4WD/2WS (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)

FIGURE 1-14. HUB ASSEMBLY

FIGURE 1-15. WHEEL DRIVE INSTALLATION - 2WD/2WS

FIGURE 1-16. WHEEL DRIVE INSTALLATION - 2WD/4WS

FIGURE 1-17. WHEEL DRIVE INSTALLATION – 4WD/2WS

FIGURE 1-18. WHEEL DRIVE INSTALLATION – 4WD/4WS

FIGURE 1-19. TIRE AND WHEEL INSTALLATION - FOAM FILLED

FIGURE 1-20. TIRE AND WHEEL INSTALLATION - FOAM FILLED NON-MARKING

FIGURE 1-21. TIRE AND WHEEL INSTALLATION - SOLIDBOSS

FIGURE 1-22. TIRE AND WHEEL INSTALLATION - SOLIDBOSS NON-MARKING

FIGURE 1-23. TIRE AND WHEEL INSTALLATION - TURF

FIGURE 1-24. DRIVE HUB ASSEMBLY

FIGURE 1-25. DRIVE MOTOR ASSEMBLY - 2WD

FIGURE 1-26. DRIVE MOTOR ASSEMBLY

FIGURE 1-27. FLOW DIVIDER VALVE ASSEMBLY – 2WD

FIGURE 1-28. FLOW DIVIDER VALVE ASSEMBLY – 4WD

FIGURE 1-29. FRAME SHIELDS INSTALLATION – 2WS (7FT/2.1M WIDE MACHINES)

FIGURE 1-30. FRAME SHIELDS INSTALLATION – 2WS (8FT/2.4M WIDE MACHINES)

FIGURE 1-31. FRAME SHIELDS INSTALLATION – 4WS (8FT/2.4M WIDE MACHINES)

FIGURE 1-32. TOW PACKAGE INSTALLATION (ANSI SPECS)

FIGURE 1-33. TOW PACKAGE INSTALLATION (CSA SPECS)

FIGURE 1-34. TOW PACKAGE INSTALLATION (CE, RUSSIA & UK CA SPECS)

FIGURE 1-35. TOW BAR ASSEMBLY

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 2-2. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 2-3. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 2-4. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 2-5. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 2-6. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ D2011 AND DEUTZ D2011 (STAGE V) ENGINES (SN 0300332850 to Present, SN C300001471 to Present, SN B300030784 to Present)

FIGURE 2-7. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 2-8. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (SN 0300332850 to Present, SN C300001471 to Present, SN B300030784 to Present)

FIGURE 2-9. MAIN VALVE BLOCK ASSEMBLY - 2WS

FIGURE 2-10. MAIN VALVE BLOCK ASSEMBLY - 4WS

FIGURE 2-11. AUXILIARY PUMP INSTALLATION - DEUTZ TD2.9L4, DEUTZ D2.9L4, DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES

FIGURE 2-12. AUXILIARY PUMP WITH BATTERY DISCONNECT INSTALLATION - DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4, DEUTZ D2.9L4, DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES

FIGURE 2-13. AUXILIARY PUMP ASSEMBLY

FIGURE 2-14. SWING DRIVE INSTALLATION

FIGURE 2-15. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-16. TURNTABLE BEARING INSTALLATION

FIGURE 2-17. TURNTABLE LOCK INSTALLATION - DEUTZ D2011 AND FORD DF 2.5L ENGINE MACHINES

FIGURE 2-18. TURNTABLE LOCK INSTALLATION - DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND DEUTZ D2.9L4 (CHINA IV) ENGINE MACHINES

FIGURE 2-19. ROTARY COUPLING INSTALLATION - 2WS

FIGURE 2-20. ROTARY COUPLING INSTALLATION - 2WS

FIGURE 2-21. ROTARY COUPLING ASSEMBLY - 2WS (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-22. ROTARY COUPLING INSTALLATION - 4WS

FIGURE 2-23. TANK INSTALLATION - DEUTZ D2011 ENGINE (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-24. TANK INSTALLATION - DEUTZ D2011 ENGINE (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-25. TANK INSTALLATION - DEUTZ TD2.2L3 (STAGE V) AND DEUTZ TD2.9L4 ENGINE (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-26. TANK INSTALLATION - DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND DEUTZ D2.9L4 (CHINA IV) ENGINE (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-27. TANK INSTALLATION - FORD DF 2.5L ENGINE

FIGURE 2-28. HYDRAULIC OIL TANK ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-29. HYDRAULIC OIL TANK ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-30. LP TANK BRACKET INSTALLATION - FORD DF 2.5L (8FT/2.4M WIDE MACHINES)

FIGURE 2-31. LP TANK BRACKET INSTALLATION - FORD DF 2.5L (7FT/2.1M WIDE MACHINES)

FIGURE 2-32. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 2-33. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2.2L3 ENGINES

FIGURE 2-34. HYDRAULIC OIL COOLER INSTALLATION (DUETZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 2-35. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2.9L4 ENGINES

FIGURE 2-36. HYDRAULIC OIL COOLER INSTALLATION - FORD DF 2.5L ENGINES

FIGURE 2-37. GROUND CONTROL BOX ASSEMBLY - DEUTZ D2011 ENGINE

FIGURE 2-38. GROUND CONTROL BOX ASSEMBLY - DEUTZ D2011 ENGINE AND TOWER STOW

FIGURE 2-39. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2.2L3 (STAGE V) ENGINES

FIGURE 2-40. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2.2L3 (STAGE V) ENGINES AND TOWER STOW

FIGURE 2-41. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2.9L4, DEUTZ D2.9L4 AND DEUTZ D2.9L4 (CHINA IV) ENGINES

FIGURE 2-42. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2.9L4, DEUTZ D2.9L4 AND DEUTZ D2.9L4 (CHINA IV) ENGINES AND TOWER STOW

FIGURE 2-43. GROUND CONTROL BOX ASSEMBLY - FORD DF 2.5L

FIGURE 2-44. GROUND CONTROL BOX ASSEMBLY - FORD DF 2.5L AND TOWER STOW

FIGURE 2-45. LIGHT PANEL INSTALLATION - GROUND CONTROL (SN STARTING WITH 03)

FIGURE 2-46. LIGHT PANEL INSTALLATION - GROUND CONTROL (SN STARTING WITH B3)

FIGURE 2-47. CRIBBING ENABLE SWITCH INSTALLATION

FIGURE 2-48. ALARMS INSTALLATION

FIGURE 2-49. BACKUP ALARM (WHITE NOISE) INSTALLATION

FIGURE 2-50. BACKUP ALARM AMBIENT (WHITE NOISE) INSTALLATION

FIGURE 2-51. HEAD AND TAIL LIGHTS INSTALLATION (OPTIONAL)

FIGURE 2-52. CHASSIS ILLUMINATION LIGHTS INSTALLATION (OPTIONAL)

FIGURE 2-53. STROBE LIGHT INSTALLATION (AMBER)

FIGURE 2-54. ENGINE TRAY JACK INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 2-55. ENGINE TRAY JACK INSTALLATION - DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4 AND DEUTZ D2.9L4 (CHINA IV) ENGINES

FIGURE 2-56. ENGINE TRAY JACK INSTALLATION - FORD DF 2.5L ENGINES

FIGURE 2-57. HOODS INSTALLATION - DEUTZ D2011 ENGINES WITHOUT NOISE REDUCTION (ABS)

FIGURE 2-58. HOODS INSTALLATION - DEUTZ D2011 ENGINES WITH NOISE REDUCTION (ABS)

FIGURE 2-59. HOODS INSTALLATION - DEUTZ TD2.2L3 (STAGE V) ENGINES (ABS)

FIGURE 2-60. HOODS INSTALLATION - DEUTZ TD2.9L4, DEUTZ D2.9L4, DEUTZ D2.9L4 (CHINA IV) AND FORD DF 2.5L ENGINES (ABS)

FIGURE 2-61. HOODS INSTALLATION - DEUTZ TD2.9L4, DEUTZ D2.9L4, DEUTZ D2.9L4 (CHINA IV) AND FORD DF 2.5L ENGINES (DCPD)

FIGURE 2-62. HOODS INSTALLATION - DEUTZ (DCPD)

FIGURE 2-63. HOODS INSTALLATION - DEUTZ (DCPD) NOISE REDUCTION

FIGURE 2-64. HOODS INSTALLATION - DEUTZ (DCPD) STAGE V

FIGURE 2-65. NOISE REDUCTION INSTALLATION - DEUTZ ENGINES

FIGURE 2-66. NOISE REDUCTION INSTALLATION - DEUTZ TD2.2L3 (STAGE V) AND DEUTZ D2.9L4 (CHINA IV) ENGINES

FIGURE 2-67. STROBE LIGHT JUMPER HARNESS

FIGURE 2-68. CSB HARNESS

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ TD2.2L3 (STAGE V) ENGINE INSTALLATION - (WITHOUT ARCTIC PACKAGE)

FIGURE 3-2. DEUTZ TD2.2L3(STAGE V) ENGINE/PUMP SUB-ASSEMBLY - (WITHOUT ARCTIC PACKAGE)

FIGURE 3-3. DEUTZ TD2.2L3 (STAGE V) ENGINES ASSEMBLY - WITHOUT ARCTIC PACKAGE

FIGURE 3-4. DEUTZ TD2.2L3 (STAGE V) ENGINE COMPONENTS

FIGURE 3-5. DEUTZ D2.9L4 ENGINE INSTALLATION (CHINA IV)

FIGURE 3-6. DEUTZ D2.9L4 ENGINE/PUMP SUB-ASSEMBLY (CHINA IV)

FIGURE 3-7. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)

FIGURE 3-8. DUETZ D2.9L4 ENGINE COMPONENTS (CHINA IV)

FIGURE 3-9. RADIATOR ASSEMBLY - DUETZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-10. DEUTZ D2.9L4 EMR5 (49HP) ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)

FIGURE 3-11. DEUTZ D2.9L4 EMR5 (49HP) ENGINE/PUMP SUB ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-12. DEUTZ D2.9L4 EMR5 (49HP) ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-13. DEUTZ D2.9L4 EMR5 (49HP) ENGINE INSTALLATION (WITH ARCTIC PACKAGE)

FIGURE 3-14. DEUTZ D2.9L4 EMR5 (49HP) ENGINE/PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-15. DEUTZ D2.9L4 EMR5 (49HP) ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-16. DEUTZ D2.9L4 EMR5 (49HP) ENGINE COMPONENTS

FIGURE 3-17. DEUTZ D2.9L4 EMR5 (67HP) ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)

FIGURE 3-18. DEUTZ D2.9L4 EMR5 (67HP) ENGINE/PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-19. DEUTZ D2.9L4 EMR5 (67HP) ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)

FIGURE 3-20. DEUTZ D2.9L4 EMR5 (67HP) ENGINE INSTALLATION (WITH ARCTIC PACKAGE)

FIGURE 3-21. DEUTZ D2.9L4 EMR5 (67HP) ENGINE/PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-22. DEUTZ D2.9L4 EMR5 (67HP) ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)

FIGURE 3-23. DEUTZ D2.9L4 EMR5 (67HP) ENGINE COMPONENTS

FIGURE 3-24. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.2L3 (STAGE V) ENGINES)

FIGURE 3-25. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)

FIGURE 3-26. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC PACKAGE

FIGURE 3-27. FORD ENGINE INSTALLATION - (WITHOUT ARCTIC PACKAGE)

FIGURE 3-28. FORD ENGINE INSTALLATION - (WITH ARCTIC PACKAGE)

FIGURE 3-29. FORD ENGINE/PUMP SUB-ASSEMBLY - (WITHOUT ARCTIC PACKAGE)

FIGURE 3-30. FORD ENGINE/PUMP SUB-ASSEMBLY - (WITH ARCTIC PACKAGE)

FIGURE 3-31. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (Prior to SN 0300330291)

FIGURE 3-32. FORD ENGINE ASSEMBLY - WITHOUT ARCTIC PACKAGE (SN 0300330292 to Present, SN 0300329887 through 0300329895, Including 0300329878)

FIGURE 3-33. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (Prior to SN 0300330291)

FIGURE 3-34. FORD ENGINE ASSEMBLY - WITH ARCTIC PACKAGE (SN 0300330292 to Present, SN 0300329887 through 0300329895, Including 0300329878)

FIGURE 3-35. FORD ENGINE PREP ASSEMBLY

FIGURE 3-36. FORD ENGINE BRACKETS AND EXHAUST MANIFOLD INSTALLATION

FIGURE 3-37. FORD ENGINE COMPONENTS

FIGURE 3-38. FORD ENGINE DRIVE BELT INSTALLATION (MACHINES WITHOUT GENERATOR)

FIGURE 3-39. PUMP COUPLING KIT - DEUTZ ENGINES

FIGURE 3-40. PISTON PUMP & FITTING SUB-ASSEMBLY - ALL DEUTZ ENGINES - HENGLI

FIGURE 3-41. PISTON PUMP & FITTING SUB-ASSEMBLY - FORD ENGINES - HENGLI

FIGURE 3-42. PISTON PUMP - HENGLI

FIGURE 3-43. GEAR PUMP ASSEMBLY

FIGURE 3-44. GEAR PUMP ASSEMBLY WITH FITTINGS

FIGURE 3-45. EXHAUST PIPE INSTALLATION - FORD DF 2.5L ENGINES

FIGURE 3-46. FUEL PUMP AND FILTER ASSEMBLY (DEUTZ D2.9L4 (CHINA IV) ENGINE)

FIGURE 3-47. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011 AND DEUTZ D2011 STAGE V ENGINES

FIGURE 3-48. FUEL/WATER SEPARATOR INSTALLATION DUETZ D2.9L4 (CHINA IV) ENGINE

FIGURE 3-49. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITHOUT GENERATORS)

FIGURE 3-50. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ D2011 ENGINES MACHINES WITH GENERATORS)

FIGURE 3-51. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.2L3 (STAGE V) ENGINES MACHINES WITHOUT GENERATORS)

FIGURE 3-52. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.2L3 (STAGE V) ENGINES MACHINES WITH GENERATORS)

FIGURE 3-53. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES MACHINES WITHOUT GENERATORS)

FIGURE 3-54. RIGHT ENGINE SUPPORT INSTALLATION (DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES MACHINES WITH GENERATORS)

FIGURE 3-55. RIGHT ENGINE SUPPORT INSTALLATION (DUETZ D2.9L4 (CHINA IV) ENGINES)

FIGURE 3-56. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-57. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-58. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES

FIGURE 3-59. 2500W/220V/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS)

FIGURE 3-60. 2500W/220V/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (ANSI EXPORT, CHINA AND RUSSIA SPECS)

FIGURE 3-61. 2500W/60HZ GENERATOR INSTALLATION - FORD ENGINES

FIGURE 3-62. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 3-63. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 3-64. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 3-65. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.2L3 (STAGE V) ENGINES

FIGURE 3-66. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.2L3 (STAGE V) ENGINES MACHINES WITH SN STARTING WITH B3

FIGURE 3-67. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 3-68. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 3-69. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES

FIGURE 3-70. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 3-71. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 3-72. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 3-73. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 3-74. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 3-75. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ TD2.9L4 AND DEUTZ D2.9L4 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 3-76. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - FORD ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 3-77. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - FORD ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 3-78. QUICKFIT OIL VALVE (DEUTZ TD ENGINES)

FIGURE 3-79. QUICKFIT OIL VALVE (DEUTZ D ENGINES)

SECTION 4 - BOOM

FIGURE 4-1. BOOMS AND CYLINDERS INSTALLATION - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 4-2. BOOMS AND CYLINDERS INSTALLATION - WITHOUT ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-3. BOOMS AND CYLINDERS INSTALLATION - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH 03)

FIGURE 4-4. BOOMS AND CYLINDERS INSTALLATION - WITH ARCTIC PACKAGE (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-5. TOWER BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 4-6. TOWER BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-7. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 4-8. MAIN BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-9. JIB BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (Prior to SN 0300332256)

FIGURE 4-10. JIB BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (SN 0300332257 to Present)

FIGURE 4-11. JIB BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-12. ROTATOR ASSEMBLY

FIGURE 4-13. PLATFORM ROTATOR ASSEMBLY

FIGURE 4-14. PLATFORM SUPPORT INSTALLATION (Prior to SN 0300328395, Prior to SN B300029675, Prior to SN C300001470)

FIGURE 4-15. TRADITIONAL PLATFORM SUPPORT INSTALLATION (SN 0300328396 through 0300332849, SN B300029676 through B300031025, SN C300001471 to Present, SN B300029536 through B300029537, SN B300029622 through B300029623, SN C300001300 through C300001360,...

FIGURE 4-16. RAPID REPLACEABLE PLATFORM SUPPORT (SN 0300332850 through 0300336371)

FIGURE 4-17. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03) (SN 0300336372 to Present)

FIGURE 4-18. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH B3 AND C3) (SN B300031026 to Present)

FIGURE 4-19. POWER TRACK INSTALLATION - MAIN BOOM

FIGURE 4-20. POWER TRACK INSTALLATION - TOWER BOOM

FIGURE 4-21. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ D2011 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 4-22. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ D2011 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 4-23. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ D2011 ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 4-24. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ D2011 ENGINES (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 4-25. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 4-26. CONTROL VALVES INSTALLATION - 2WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (SN 0300332850 to Present, SN C300001471 to Present, SN B300030784 to Present)

FIGURE 4-27. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 4-28. CONTROL VALVES INSTALLATION - 4WS WITH DEUTZ TD2.3L3, DEUTZ TD2.9L4, DEUTZ TD2.9L4 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND FORD ENGINES (SN 0300332850 to Present, SN C300001471 to Present, SN B300030784 to Present)

FIGURE 4-29. CONTROL VALVE ASSEMBLY

FIGURE 4-30. BOOM VALVES AND LIMIT SWITCHES INSTALLATION

FIGURE 4-31. BOOM VALVES AND LIMIT SWITCHES INSTALLATION - WITH TOWER STOW

FIGURE 4-32. TRANSPORT POSITION SWITCH INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH SWING GATE (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH SWING GATE(MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE(MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH SWING GATE (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROP BAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) TRI-ENTRY WITH DROPBAR (MACHINES WITH SN STARTING WITH B3 OR C3) (Prior to SN 0300332849, SN B300030784 through B300031025)

FIGURE 5-16. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (SN 0300332850 to Present)

FIGURE 5-17. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (SN 0300332850 to Present)

FIGURE 5-18. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (SN 0300332850 to Present)

FIGURE 5-19. PLATFORM - DROP BAR INSTALLATION (SN 0300332850 to Present)

FIGURE 5-20. PLATFORM - SWING GATE INSTALLATION (SN 0300332850 to Present)

FIGURE 5-21. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M) (SN 0300332850 to Present)

FIGURE 5-22. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (SN 0300332850 to Present)

FIGURE 5-23. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332850 to Present)

FIGURE 5-24. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH 03) (SN 0300332850 to Present)

FIGURE 5-25. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-26. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-27. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS) (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-28. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-29. PLATFORM DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-30. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-31. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH B3) (SN B300031065 to Present)

FIGURE 5-32. TRAY ASSEMBLY

FIGURE 5-33. CONSOLE AND FOOT SWITCH INSTALLATION (WITHOUT TOWER STOW) (Prior to SN 0300331108)

FIGURE 5-34. CONSOLE AND FOOTSWITCH INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300331109 to Present)

FIGURE 5-35. CONSOLE BOX AND FOOTSWITCH ASSEMBLY (SN 0300331109 to Present)

FIGURE 5-36. CONSOLE AND FOOTSWITCH INSTALLATION (WITH TOWER STOW) (MACHINES WITH SN STARTING WITH 03) (SN 0300331109 to Present)

FIGURE 5-37. CONSOLE BOX AND FOOTSWITCH ASSEMBLY (WITH TOWER STOW) (SN 0300331109 to Present)

FIGURE 5-38. CONSOLE AND FOOT SWITCH INSTALLATION (WITH TOWER STOW) (Prior to SN 0300331108)

FIGURE 5-39. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (WITHOUT TOWER STOW) (Prior to SN 0300331108, Prior to SN B300030129)

FIGURE 5-40. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (WITHOUT TOWER STOW) (SN 0300330792 to Present, SN B300030130 to Present, Including B300029986)

FIGURE 5-41. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (WITH TOWER STOW) (Prior to SN 0300331108, Prior to SN B300030129)

FIGURE 5-42. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH (WITH TOWER STOW) (SN 0300330792 to Present, SN B300030130 to Present, Including B300029986)

FIGURE 5-43. FOOTSWITCH ASSEMBLY

FIGURE 5-44. CRAB STEER SWITCH INSTALLATION - 4WS (WITHOUT TOW PACKAGE)

FIGURE 5-45. CRAB STEER SWITCH INSTALLATION - 4WS (WITH TOW PACKAGE)

FIGURE 5-46. STEER SWITCH INSTALLATION – 4WS

FIGURE 5-47. LIGHT PANEL INSTALLATION (SN STARTING WITH 03)

FIGURE 5-48. LIGHT PANEL INSTALLATION (SN STARTING WITH B3)

FIGURE 5-49. PLATFORM BEACON INSTALLATION (SN 0300332850 to Present)

FIGURE 5-50. SKYLINE INSTALLATION (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 5-51. SKYLINE INSTALLATION (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 5-52. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-53. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-54. PLASMA CUTTER ASSEMBLY

FIGURE 5-55. WELDER ASSEMBLY

FIGURE 5-56. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-57. SKYWELDER LOCKING BRACKET INSTALLATION

FIGURE 5-58. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM

FIGURE 5-59. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.8M PLATFORMS

FIGURE 5-60. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM

FIGURE 5-61. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM

FIGURE 5-62. SKYGLAZIER INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN AAND JAPANESE SPECS)

FIGURE 5-63. SKYGLAZIER INSTALLATION (ANSI EXPORT AND AUSTRALIAN SPECS)

FIGURE 5-64. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)

FIGURE 5-65. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (5FT/1.52M PLATFORM)

FIGURE 5-66. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

FIGURE 5-67. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)

FIGURE 5-68. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

FIGURE 5-69. USB CHARGER INSTALLATION (Prior to SN 0300336371, Prior to SN B300031025)

FIGURE 5-70. USB CHARGER INSTALLATION (SN 0300332850 to Present)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (SAE AND METRIC MATERIAL BOOMS)

FIGURE 6-4. UPRIGHT LEVEL CYLINDER ASSEMBLY

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - TOWER BOOM

FIGURE 6-8. MASTER CYLINDER ASSEMBLY

FIGURE 6-9. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES)

FIGURE 6-10. STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES)

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM

SECTION 7 - HYDRAULIC

FIGURE 7-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS

FIGURE 7-2. DRIVE HYDRAULIC DIAGRAM - 2WD/4WS

FIGURE 7-3. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS WITHOUT ARCTIC PACKAGE

FIGURE 7-4. DRIVE HYDRAULIC DIAGRAM - 4WD/4WS WITHOUT ARCTIC PACKAGE

FIGURE 7-5. FLUSHING LOOP HYDRAULIC INSTALLATION - 2WD

FIGURE 7-6. FLUSHING LOOP HYDRAULIC INSTALLATION - 4WD

FIGURE 7-7. HYDRAULIC DIAGRAM – STANDARD (DEUTZ D2011 ENGINES)

FIGURE 7-8. HYDRAULIC DIAGRAM - STANDARD (DEUTZ TD2.2L3 (STAGE V), DEUTZ D2.9L4 (CHINA IV) AND DEUTZ TD2.9L4 ENGINES)

FIGURE 7-9. HYDRAULIC DIAGRAM – STANDARD (FORD ENGINES)

FIGURE 7-10. HYDRAULIC DIAGRAM - OSCILLATING AXLE (7FT/2.1M WIDE MACHINES)

FIGURE 7-11. HYDRAULIC DIAGRAM - OSCILLATING AXLE (8FT/2.4M WIDE MACHINES)

FIGURE 7-12. HYDRAULIC DIAGRAM – TOW BAR

SECTION 8 - ELECTRICAL

FIGURE 8-1. 600AJ ELECTRICAL LAYOUT

FIGURE 8-2. AC CABLE CONNECTOR INSTALLATION - 110V/220V (MACHINES NO GENERATOR) (ANSI EXPORT, AUSTRALIAN, CHINA, RUSSIA, CE & UK CA SPECS)

FIGURE 8-3. AC CABLE CONNECTOR INSTALLATION – SKYPOWER (MACHINES NO GENERATOR) (ALL SPECS EXCEPT CE & UK CA SPECS)

FIGURE 8-4. AC CABLE CONNECTOR INSTALLATION – 4000W GENERATOR (MACHINES NO GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, RUSSIA, CE & UK CA SPECS)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V GFI RECEPTACLE (MACHINES WITH 2500W GENERATOR/NO GENERATOR OPTIONS) (ALL SPECS EXCEPT AUSTRALIAN, RUSSIA, CE & UK CA SPECS)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V RECEPTACLE (MACHINES WITH 2500W GENERATOR/NO GENERATOR OPTIONS) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) (4000W GENERATOR) (ALL SPECS EXCEPT ANSI AND CSA SPECS) (Prior to SN 0300332849)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION – DUAL AC 110V GFI (MACHINES WITH 2500W GENERATOR) (ANSI EXPORT AND CHINA SPECS)

FIGURE 8-9. AC BOX AT PLATFORM MID-BOOM PLUG INSTALLATION (WITHOUT 7500W SKYPOWER GENERATOR)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW (4000W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE (4000W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) (4000W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) (4000W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-21. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-22. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-23. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) (4000W GENERATOR) (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300332849, Prior to SN B300031025)

FIGURE 8-24. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-25. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-26. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-27. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-28. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-29. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND(2500W GENERATOR) (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-30. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND(2500W GENERATOR) (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-31. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107(2500W GENERATOR) (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-32. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (2500W GENERATOR) (CE & UK CA & RUSSIA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-33. AC BOX AT PLATFORM – 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-34. AC BOX AT PLATFORM – 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-35. AC BOX AT PLATFORM – 220V AFSINT107 (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-36. AC BOX AT PLATFORM – 110V IEC YELLOW (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-37. AC BOX AT PLATFORM – 220V IEC BLUE (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-38. AC BOX AT PLATFORM – 220V CUSTOMER SUPPLIED COMPONENTS(ALL SPECS EXCEPT CSA SPECS) (SN 0300332850 to Present, SN B300031026 to Present)

FIGURE 8-39. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (4000W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)

FIGURE 8-40. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (7500W SKYPOWER GENERATOR) (ANSI AND CSA SPECS)

FIGURE 8-41. BATTERY DISCONNECT SWITCH INSTALLATION - DEUTZ D2011 ENGINES

FIGURE 8-42. BATTERY DISCONNECT SWITCH INSTALLATION (DEUTZ TD2.2L3 (STAGE V), DEUTZ TD2.9L4, DEUTZ D2.9L4, DEUTZ D2.9L4 (CHINA IV) AND FORD DF2.5L ENGINES)

FIGURE 8-43. BEACON LIGHT HARNESS (BLUE AND RED BEACON LIGHT)

FIGURE 8-44. BOOM VALVE HARNESS

FIGURE 8-45. BREAKER BOX KIT - SINGLE DOUBLE POLE BREAKER (WITH 4000W/50HZ GENERATOR)

FIGURE 8-46. BREAKER BOX KIT - 30MA/16 AMP (WITH GENERATOR)(CE220V)

FIGURE 8-47. BREAKER BOX KIT - 30MA/16 AMP (WITH GENERATOR)(4000W/50HZ)

FIGURE 8-48. BOOM CABLES INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR AND WITHOUT ARCTIC PACKAGE (ANSI, CSA, AND JAPANESE SPECS) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-49. BOOM CABLES INSTALLATION – WITH 2500W GENERATOR OR NO GENERATOR AND WITHOUT ARCTIC PACKAGE (CE, RUSSIA & UK CA SPECS) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-50. BOOM CABLES INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR WITHOUT AND ARCTIC PACKAGE (ANSI EXPORT, AUSTRALIAN, RUSSIA AND CHINA SPECS) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-51. BOOM CABLES INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR AND WITH ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA, RUSSIA AND CHINA SPECS) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-52. BOOM CABLES INSTALLATION – WITH 2500W GENERATOR (FORD DF 2.5L ENGINES) (ALL SPECS EXCEPT AUSTRALIAN, RUSSIA, CE & UK CA SPECS)

FIGURE 8-53. BOOM CABLES INSTALLATION – WITH 4000W GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, RUSSIA, CE & UK CA SPECS)

FIGURE 8-54. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA, CHINA SPECS) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-55. BOOM CABLES INSTALLATION – WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (RUSSIA SPEC) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-56. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (AUSTRALIAN AND JAPANESE SPECS) (MACHINES WITH SN STARTING WITH 03)

FIGURE 8-57. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (ANSI EXPORT CIS, AND CHINA SPECS) (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-58. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR WITHOUT ARCTIC PACKAGE (AUSTRALAIN SPECS)

FIGURE 8-59. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR AND ARCTIC PACKAGE (ANSI, ANSI EXPORT, CSA AND CHINA SPECS)

FIGURE 8-60. BOOM CABLE - MAIN BOOM (WITHOUT ARCTIC PACKAGE)

FIGURE 8-61. BOOM CABLE - MAIN BOOM (WITH ARCTIC PACKAGE)

FIGURE 8-62. BOOM CABLE - TOWER BOOM (WITHOUT ARCTIC PACKAGE)

FIGURE 8-63. BOOM CABLE - TOWER BOOM (WITH ARCTIC PACKAGE)

FIGURE 8-64. CLEARSKY CS550 BEACON INSTALLATION

FIGURE 8-65. ECU POWER JUMPER HARNESS

FIGURE 8-66. ENGINE HARNESS - DEUTZ D2011 ENGINES (GROUND CONTROLS TO ENGINE)

FIGURE 8-67. ENGINE HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINES

FIGURE 8-68. ENGINE HARNESS - DEUTZ TD2.9L4 AND D2.9L4 ENGINES

FIGURE 8-69. ENGINE HARNESS - DEUTZ TD2.9L4, TD2.2L3 (STAGE V), D2.9L4 & D2.9L4 (CHINA IV) ENGINES (GROUND CONTROLS TO ENGINE)

FIGURE 8-70. ENGINE HARNESS - DEUTZ D2.9L4 (CHINA IV) ENGINES

FIGURE 8-71. ENGINE HARNESS - DEUTZ D2.9L4 EMR5 ENGINES

FIGURE 8-72. ENGINE HARNESS - FORD DF2.5L ENGINES (GROUND CONTROLS TO ENGINE)

FIGURE 8-73. FUEL HARNESS - DEUTZ TD2.2L3 (STAGE V) ENGINES

FIGURE 8-74. FUEL HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ D2.9L4 ENGINES

FIGURE 8-75. GENERATOR TO CONTROL BOX HARNESS (4000W GENERATOR)

FIGURE 8-76. GENERATOR TO CONTROL BOX HARNESS (7500W GENERATOR)

FIGURE 8-77. GENERATOR HARNESS - 7500W GENERATOR

FIGURE 8-78. GENERATOR TO ENGINE HARNESS - 2500W GENERATOR

FIGURE 8-79. GENERATOR TO ENGINE HARNESS - 4000W GENERATOR

FIGURE 8-80. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (DEUTZ D2011 ONLY)

FIGURE 8-81. GENERATOR TO ENGINE HARNESS - 7500W SKYPOWER GENERATOR (FORD ENGINES ONLY)

FIGURE 8-82. GENERATOR TO REAR OF BOOM HARNESS - 110V

FIGURE 8-83. GENERATOR TO REAR OF BOOM HARNESS - 220V

FIGURE 8-84. GROUND CONTROL BOX HARNESS

FIGURE 8-85. GROUND CONTROL BOX HARNESS (FORD DF 2.5L ENGINES)

FIGURE 8-86. PLATFORM BEACON HARNESS

FIGURE 8-87. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-88. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE, RUSSIA, & UK CA SPEC)

FIGURE 8-89. RECEPTACLE BOX KIT - 220V IEC BLUE (CE, RUSSIA & UK CA SPEC)

FIGURE 8-90. RECEPTACLE BOX KIT - 220V IEC BLUE (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS)

FIGURE 8-91. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERSTOR (2X4 BOX) (CE, RUSSIA & UK CA SPECS)

FIGURE 8-92. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (2X4 BOX) (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS)

FIGURE 8-93. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE, RUSSIA & UK CA SPEC)

FIGURE 8-94. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (2X4 BOX) (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS)

FIGURE 8-95. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE, RUSSIA & UK CA SPEC)

FIGURE 8-96. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND (2X4 BOX) (2500W GENERATOR) (CE, RUSSIA & UK CA SPECS)

FIGURE 8-97. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-98. SKYEYE EMITTER HARNESS

FIGURE 8-99. SKYEYE RECEIVER HARNESS

FIGURE 8-100. SKYLINE HARNESS

FIGURE 8-101. SKYGUARD INTERFACE HARNESS

FIGURE 8-102. STROBE LIGHT HARNESS (AMBER)

FIGURE 8-103. TILT SENSOR HARNESS

FIGURE 8-104. USB HARNESS

FIGURE 8-105. VALVE HARNESS

FIGURE 8-106. WHITE NOISE ALARM HARNESS

FIGURE 8-107. WORKLIGHT HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-2. DECAL INSTALLATION - ANSI SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-5. DECAL INSTALLATION - BRAZILIAN SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-6. DECAL INSTALLATION - BRAZILIAN SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-7. DECAL INSTALLATION - CE & UK CA SPECS (Prior to SN 0300332849, Prior to SN C300001470, Prior to SN B300030783)

FIGURE 9-8. DECAL INSTALLATION - CE & UK CA SPECS (SN 0300332850 to Present, SN C300001471 to Present, SN B300030784 to Present)

FIGURE 9-9. DECAL INSTALLATION - CHINESE SPECS (TRADITIONAL) (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-10. DECAL INSTALLATION - CHINESE SPECS (TRADITIONAL) (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-11. DECAL INSTALLATION - CHINESE SPECS (SIMPLIFIED) (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-12. DECAL INSTALLATION - CHINESE SPECS (SIMPLIFIED) (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-13. DECAL INSTALLATION - CSA SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-14. DECAL INSTALLATION - CSA SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-15. DECAL INSTALLATION - JAPANESE SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-16. DECAL INSTALLATION - JAPANESE SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-17. DECAL INSTALLATION - KOREAN SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-18. DECAL INSTALLATION - KOREAN SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-19. DECAL INSTALLATION - LATIN AMERICAN SPECS (Prior to SN 0300332849, Prior to SN B300030783)

FIGURE 9-20. DECAL INSTALLATION - LATIN AMERICAN SPECS (SN 0300332850 to Present, SN B300030784 to Present)

FIGURE 9-21. DECAL INSTALLATION - OPTIONS (ALL SPECS EXCEPT CE & UK CA SPECS)

FIGURE 9-22. DECAL INSTALLATION - OPTIONS (CE & UK CA SPECS)

FIGURE 9-23. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT, CSA AND CHINA SPECS) (Prior to SN 300336371, Prior to SN B300031025)

FIGURE 9-24. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS) (Prior to SN 300336371, Prior to SN B300031025)

FIGURE 9-25. SKYWELDER DECAL INSTALLATION - 50HZ

FIGURE 9-26. SKYWELDER DECAL INSTALLATION - 60HZ

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 600AJ Parts Catalog 3122340400

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