JLG Boom Lift 600A 600AJ Parts Catalog 3121617

[Hyundai]

Download this document, you need 2725 Gallons

JLG Boom Lift 600A 600AJ Parts Catalog 3121617
Size: 36.59 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 600A 600AJ Boom Lift
Part Number: 3121617
Publication Date: 2025
Number of Pages: 504 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE)​

FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE)​

FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES)​

FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS​

FIGURE 1-6. DRIVE HUB ASSEMBLY​

FIGURE 1-7. DRIVE MOTOR ASSEMBLY​

FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)​

FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATIONS​

FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY​

FIGURE 2-3. MAIN VALVE BLOCK ASSEMBLY​

FIGURE 2-4. ACCESSORY VALVE ASSEMBLIES​

FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS​

FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY (Prior to SN 0300269965)​

FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY (SN 0300269965 to Present)​

FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION​

FIGURE 2-9. DEUTZ TD2.9L4 ENGINE INSTALLATION​

FIGURE 2-10. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINES WITH ARCTIC PACKAGE​

FIGURE 2-11. FORD ENGINE INSTALLATION​

FIGURE 2-12. GM ENGINE INSTALLATION​

FIGURE 2-13. PISTON PUMP ASSEMBLY (SN 0300177361 through 0300208081)​

FIGURE 2-14. PISTON PUMP ASSEMBLY (SN 0300208082 through 0300272252)​

FIGURE 2-15. GEAR PUMP ASSEMBLY​

FIGURE 2-16. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ D2011 AND DEUTZ D2011 STAGE V ENGINES​

FIGURE 2-17. TANK INSTALLATIONS​

FIGURE 2-18. ROTARY COUPLING INSTALLATION​

FIGURE 2-19. GROUND CONTROL BOX ASSEMBLY (SN 0300177361 through 0300181174)​

FIGURE 2-20. GROUND CONTROL BOX ASSEMBLY (SN 0300181175 through 0300272252)​

FIGURE 2-21. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)​

FIGURE 2-22. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)​

FIGURE 2-23. HOODS INSTALLATIONS​

FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ D2011 MACHINES (OPTIONAL)​

FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ TD2.9L4 (OPTIONAL)​

FIGURE 2-26. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)​

FIGURE 2-27. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)​

FIGURE 2-28. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 2-29. 4000W GENERATOR INSTALLATION - DEUTZ TD2.9L4 ENGINES​

FIGURE 2-30. 4000W GENERATOR INSTALLATION - GM ENGINES​

FIGURE 2-31. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES​

FIGURE 2-32. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES​

FIGURE 2-33. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES​

SECTION 3 - BOOM

FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION (600A)​

FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION (600AJ)​

FIGURE 3-3. TOWER BOOM ASSEMBLY​

FIGURE 3-4. MAIN BOOM ASSEMBLY​

FIGURE 3-5. ROTATOR ASSEMBLIES​

FIGURE 3-6. PLAFORM SUPPORT INSTALLATION - WITHOUT LSS OR WITH 4 CELL LSS​

FIGURE 3-7. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS​

FIGURE 3-8. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLIES​

FIGURE 4-2. CONSOLE BOX INSTALLATION (WITH 1 CELL LSS) (SN 0300177361 through 0300259736)​

FIGURE 4-3. CONSOLE BOX INSTALLATION (WITH 1 CELL LSS) (SN 0300259737 through 0300272252)​

FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)​

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD)​

FIGURE 4-6. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD)​

FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300177361 through 0300188647)​

FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188648 through 0300272252)​

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300177361 through 0300188647)​

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188648 through 0300272252)​

FIGURE 4-11. SKYEYE INSTALLATION​

FIGURE 4-12. SKYGUARD SYSTEM INSTALLATION (SN 0300177361 through 0300259736)​

FIGURE 4-13. SKYGUARD BAR INSTALLATION (SN 0300259737 through 0300272252)​

FIGURE 4-14. SKYLINE INSTALLATION​

FIGURE 4-15. CROSS RAIL INSTALLATION​

FIGURE 4-16. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL)​

FIGURE 4-17. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL)​

FIGURE 4-18. SKYGLAZIER INSTALLATION​

FIGURE 4-19. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)​

FIGURE 4-20. SKYWELDER INSTALLATION (50HZ)​

FIGURE 4-21. SKYWELDER INSTALLATION (60HZ)​

FIGURE 4-22. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 4-23. WELDER ASSEMBLY​

FIGURE 4-24. SKYWELDER LOCKING BRACKET INSTALLATION​

FIGURE 4-25. SKYCUTTER INSTALLATION​

FIGURE 4-26. PLASMA CUTTER ASSEMBLY​

FIGURE 4-27. PIPE RACKS INSTALLATION​

FIGURE 4-28. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)​

FIGURE 4-29. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)​

FIGURE 4-30. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)​

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 5-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY​

FIGURE 5-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (600A) (SN 0300233771 through 0300241337)​

FIGURE 5-4. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (600A) (SN 0300241338 through 0300272252)​

FIGURE 5-5. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - WITHOUT ARCTIC PACKAGE (600AJ) (SN 0300229829 through 0300241337)​

FIGURE 5-6. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - WITH ARCTIC PACKAGE (600AJ) (SN 0300229829 through 0300241337)​

FIGURE 5-7. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (600AJ) (SN 0300241338 through 0300272252)​

FIGURE 5-8. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (SN 0300177361 through 0300237381)​

FIGURE 5-9. LEVEL (UPRIGHT) CYLINDER ASSEMBLY (SN 0300237382 through 0300272252)​

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - JIB (600AJ) (SN 0300177361 through 0300241337)​

FIGURE 5-11. LIFT CYLINDER ASSEMBLY - JIB (600AJ) (SN 0300241338 through 0300244755)​

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - JIB (600AJ) (SN 0300244756 through 0300272252)​

FIGURE 5-13. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300177361 through 0300237381)​

FIGURE 5-14. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300237382 through 0300272252)​

FIGURE 5-15. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300177361 through 0300239707)​

FIGURE 5-16. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 03000239708 through 0300272252)​

FIGURE 5-17. MASTER CYLINDER ASSEMBLY (SN 0300177361 through 0300241337)​

FIGURE 5-18. MASTER CYLINDER ASSEMBLY (600A) (SN 0300241338 through 0300272252)​

FIGURE 5-19. MASTER CYLINDER ASSEMBLY (600AJ) (SN 0300241338 through 0300272252)​

FIGURE 5-20. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES)​

FIGURE 5-21. STEER CYLINDER ASSEMBLY (8FT/2.4M WIDE MACHINES)​

FIGURE 5-22. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A) (SN 0300241338 through 0300272252)​

FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600AJ) (SN 0300242729 through 0300272252)​

FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300177361 through 0300237381)​

FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300237382 through 0300272252)​

SECTION 6 - HYDRAULIC

FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS​

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS​

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE​

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD (SN 0300177361 through 0300181174)​

FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (SN 0300181175 through 0300208081)​

FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD (SN 0300208082 through 0300272252)​

FIGURE 6-7. HYDRAULIC DIAGRAM LIST​

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST​

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (SN 0300177361 through 0300181174)​

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (SN 0300181175 through 0300272252)​

FIGURE 7-4. BATERY DISCONNECT SWITCH INSTALLATION – DEUTZ 2.9L4, GM AND FORD ENGINES​

FIGURE 7-5. BATERY DISCONNECT SWITCH INSTALLATION – DEUTZ D2011 AND D2011 (STAGE V) ENGINES​

FIGURE 7-6. SKYEYE INTERMEDIATE HARNESS​

FIGURE 7-7. SKYEYE EMITTER HARNESS​

FIGURE 7-8. SKYEYE RECEIVER HARNESS​

FIGURE 7-9. SKYLINE HARNESS​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)​

FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPEC)​

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. STANDARD PARTS​

FIGURE 9-2. VARIABLE PARTS​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS​

PART NUMBER INDEX