JLG Boom Lift 600A 600AJ Parts Catalog 3121206

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JLG Boom Lift 600A 600AJ Parts Catalog 3121206
Size: 40.58 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 600A 600AJ Boom Lift
Part Number: 3121206
Publication Date: 2025
Number of Pages: 546 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. 2WD FRONT AXLE AND STEERING INSTALLATIONS​

FIGURE 1-2. 4WD FRONT AXLE AND STEERING INSTALLATIONS​

FIGURE 1-3. 4WS REAR STEERING INSTALLATIONS​

FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS​

FIGURE 1-5. DRIVE HUB ASSEMBLY​

FIGURE 1-6. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES) (ORIGINAL EQUIPMENT) (SN 0300087000 through 0300098765)​

FIGURE 1-7. DRIVE MOTOR ASSEMBLY (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SERVICE REPLACEMENT) (SN 0300098766 through 0300177361, SN B300000100 through B300005764)​

FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED)​

FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL)​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATIONS​

FIGURE 2-2. MAIN VALVE ASSEMBLY (SN 0300087000 through 0300177361, SN B300000100 through B300001392)​

FIGURE 2-3. MAIN VALVE ASSEMBLY (SN B300001393 through B300005764)​

FIGURE 2-4. ACCESSORY VALVE ASSEMBLIES (SN 0300087000 through 0300177361, SN B300000100 through B300001392)​

FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS​

FIGURE 2-6. SWING HUB ASSEMBLY (USA BUILT MACHINES) (SN 0300087000 through 0300137452)​

FIGURE 2-7. SWING MOTOR ASSEMBLY (WHITE ROLLER STATOR) (USA BUILT MACHINES) (SN 0300087000 through 0300137452)​

FIGURE 2-8. SWING MOTOR ASSEMBLY (PARKER) (USA BUILT MACHINES) (SN 0300087000 through 0300137452)​

FIGURE 2-9. SWING MOTOR/BRAKE/HUB ASSEMBLY (PARKER/FAIRFIELD) (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300137453 through 0300177361, SN B300000100 through B300004344)​

FIGURE 2-10. SWING MOTOR/BRAKE/HUB ASSEMBLY (PARKER/FAIRFIELD) (CHINA BUILT MACHINES) (SN B300004345 through B300005764)​

FIGURE 2-11. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300140368)​

FIGURE 2-12. CATERPILLAR ENGINE INSTALLATION (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300140369 through 0300177361, SN B300000100 through B300005764)​

FIGURE 2-13. DEUTZ ENGINE INSTALLATION​

FIGURE 2-14. FORD ENGINE INSTALLATION​

FIGURE 2-15. GM ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300087000 through 0300139353)​

FIGURE 2-16. GM ENGINE INSTALLATION (USA BUILT MACHINES) (SN 0300139354 through 0300177361)​

FIGURE 2-17. PISTON PUMP ASSEMBLY​

FIGURE 2-18. GEAR PUMP ASSEMBLY​

FIGURE 2-19. TANK INSTALLATIONS​

FIGURE 2-20. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES) (SN 0300087000 through 0300138648)​

FIGURE 2-21. ROTARY COUPLING INSTALLATIONS (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300138649 through 0300177361, SN B300000100 through B300005764)​

FIGURE 2-22. GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM)​

FIGURE 2-23. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300087000 through 0300177361, SN B300000100 through B300001392)​

FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN B300001393 through B300001985)​

FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN B300001986 through B300005764)​

FIGURE 2-26. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED)​

FIGURE 2-27. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL)​

FIGURE 2-28. HOODS INSTALLATIONS (USA BUILT MACHINES) (SN 0300087000 through 0300089988)​

FIGURE 2-29. HOODS INSTALLATIONS (USA BUILT MACHINES AND CHINA BUILT MACHINES) (SN 0300089989 through 0300177361, SN B300000100 through B300005764)​

FIGURE 2-30. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)​

FIGURE 2-31. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)​

FIGURE 2-32. 2500W GENERATOR INSTALLATION - FORD MACHINES (OPTIONAL)​

FIGURE 2-33. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL)​

FIGURE 2-34. 4000W GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 2-35. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR AND DEUTZ ENGINES​

FIGURE 2-36. 7500W SKYPOWER GENERATOR INSTALLATION - FORD ENGINES​

FIGURE 2-37. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES​

FIGURE 2-38. WHITE NOISE ALARM INSTALLATION​

SECTION 3 - BOOM

FIGURE 3-1. USA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600A (600A)​

FIGURE 3-2. USA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600AJ (600AJ)​

FIGURE 3-3. CHINA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600A (600A)​

FIGURE 3-4. CHINA BUILT MACHINES/BOOMS AND CYLINDERS INSTALLATION - 600AJ (600AJ)​

FIGURE 3-5. TOWER BOOM ASSEMBLY​

FIGURE 3-6. MAIN BOOM ASSEMBLY​

FIGURE 3-7. ROTATOR ASSEMBLIES​

FIGURE 3-8. PLATFORM SUPPORT INSTALLATION - WITH LSS​

FIGURE 3-9. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED)​

SECTION 4 - PLATFORM

FIGURE 4-1. PLATFORM ASSEMBLIES​

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)​

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (SN 0300087000 through 0300177361, SN B300000100 through B300001392)​

FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (WITHOUT SKYGUARD) (SN B300001393 through B300005764, Excluding B300005620)​

FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (WITH SKYGUARD) (SN B300001393 through B300005764, Excluding B300005620)​

FIGURE 4-6. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-7. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-8. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 4-9. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-10. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-11. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 4-12. SKYEYE INSTALLATION​

FIGURE 4-13. SKYGUARD SYSTEM INSTALLATION​

FIGURE 4-14. SKYLINE INSTALLATION​

FIGURE 4-15. CROSS RAIL INSTALLATION​

FIGURE 4-16. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL)​

FIGURE 4-17. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL)​

FIGURE 4-18. SKYGLAZIER INSTALLATION (USA MACHINES BUILT YEARS 2005-2007)​

FIGURE 4-19. SKYGLAZIER INSTALLATION (USA MACHINES BUILT YEARS 2008-2013 AND CHINA BUILT MACHINES BUILT 2008-2019)​

FIGURE 4-20. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)​

FIGURE 4-21. SKYWELDER INSTALLATION (50HZ)​

FIGURE 4-22. SKYWELDER INSTALLATION (60HZ)​

FIGURE 4-23. SKYWELDER PREP PACKAGE​

FIGURE 4-24. WELDER ASSEMBLY​

FIGURE 4-25. SKYWELDER LOCKING BRACKET INSTALLATION​

FIGURE 4-26. SKYCUTTER INSTALLATION​

FIGURE 4-27. PLASMA CUTTER ASSEMBLY​

FIGURE 4-28. PIPE RACKS INSTALLATION​

SECTION 5 - CYLINDER

FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 5-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE​

FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600A) (SN B300002697 through B300005764)​

FIGURE 5-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SERVICE REPLACEMENT) (600A)​

FIGURE 5-5. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600AJ) (SN B300002697 through B300002948)​

FIGURE 5-6. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (600AJ) (SN B300002949 through B300005764)​

FIGURE 5-7. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (WITH ARCTIC PACKAGE) (SERVICE REPLACEMENT) (600AJ)​

FIGURE 5-8. LEVEL CYLINDER ASSEMBLY - UPRIGHT (SN 0300087000 through 0300177361, SN B300000100 through B300002477)​

FIGURE 5-9. LEVEL CYLINDER ASSEMBLY- UPRIGHT (SN B300002478 through B300005764)​

FIGURE 5-10. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB (ORIGINAL EQUIPMENT) (600AJ) (SN 0300087000 through 0300177361, SN B300000100 through B300002658)​

FIGURE 5-11. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB (ORIGINAL EQUIPMENT) (600AJ) (SN B300002659 through B300005764)​

FIGURE 5-12. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB (SERVICE REPLACEMENT) (600AJ) (SN 0300087000 through 0300177361)​

FIGURE 5-13. LIFT CYLINDER ASSEMBLY - ARTICULATING JIB (SERVICE REPLACEMENT) (600AJ) (SN 0300087000 through 0300177361)​

FIGURE 5-14. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300087000 through 0300177361, SN B300000100 through B300002477)​

FIGURE 5-15. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN B300002478 through B300005764)​

FIGURE 5-16. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN 0300087000 through 0300177361, SN B300000100 through B300002804)​

FIGURE 5-17. LIFT CYLINDER ASSEMBLY - TOWER BOOM (SN B300002805 through B300005764)​

FIGURE 5-18. MASTER CYLINDER ASSEMBLY​

FIGURE 5-19. MASTER CYLINDER ASSEMBLY (600A)​

FIGURE 5-20. MASTER CYLINDER ASSEMBLY (600AJ)​

FIGURE 5-21. STEER CYLINDER ASSEMBLY​

FIGURE 5-22. STEER CYLINDER ASSEMBLY​

FIGURE 5-23. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A,600AJ) (SN 0300087000 through 0300177361, SN B300000100 through B300002835)​

FIGURE 5-24. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600A) (SN B300002836 through B300005764)​

FIGURE 5-25. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (600AJ) (SN B300002836 through B300005764)​

FIGURE 5-26. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300087000 through 0300177361, SN B300000100 through B300002477)​

FIGURE 5-27. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN B300002478 through B300005764)​

SECTION 6 - HYDRAULIC

FIGURE 6-1. DRIVE HYDRAULIC DIAGRAM - 2WD/2WS​

FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - 4WD/2WS​

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE​

FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD (SN 0300087000 through 0300137452)​

FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD (SN 0300137453 through 0300177361, SN B300000100 through B300005764)​

FIGURE 6-6. HYDRAULIC DIAGRAM LIST​

SECTION 7 - ELECTRICAL

FIGURE 7-1. ELECTRICAL DIAGRAM LIST​

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM)​

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITH UGM) (SN 0300087000 through 0300177361, SN B300000100 through B300001392)​

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (SN B300001393 through B300005764)​

FIGURE 7-5. SKYEYE INTERMEDIATE HARNESS​

FIGURE 7-6. SKYEYE EMITTER HARNESS​

FIGURE 7-7. SKYEYE RECEIVER HARNESS​

FIGURE 7-8. SKYLINE HARNESS​

SECTION 8 - DECALS

FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)​

FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPEC)​

FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS)​

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 9-1. MODEL 600A/600AJ STANDARD PARTS​

FIGURE 9-2. MODEL 600A/600AJ VARIABLE PARTS​

SECTION 10 - SPECIAL OPTIONS

FIGURE 10-1. SPECIAL OPTIONS​

PART NUMBER INDEX