JLG Boom Lift 450A 450AJ Parts Manual 31221357

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JLG Boom Lift 450A 450AJ Parts Manual 31221357
Size: 67.64 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 450A 450AJ Boom Lift
Part Number: 31221357
Publication Date: 2024
Number of Pages: 848 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-2. AXLE INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-3. STEER INSTALLATION WITHOUT TOW PACKAGE​

FIGURE 1-4. STEER INSTALLATION WITH TOW PACKAGE​

FIGURE 1-5. WHEEL DRIVE INSTALLATION (2WD)​

FIGURE 1-6. WHEEL DRIVE INSTALLATION (4WD) (DANFOSS MOTOR)​

FIGURE 1-7. WHEEL DRIVE INSTALLATION (4WD) (HENGLI MOTOR)​

FIGURE 1-8. HUB - SPINDLE ASSEMBLY​

FIGURE 1-9. DRIVE HUB AND BRAKE ASSEMBLY - REAR​

FIGURE 1-10. DRIVE HUB ASSEMBLY - FRONT​

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (4WD) (DANFOSS MOTOR)​

FIGURE 1-13. DRIVE MOTOR ASSEMBLY (4WD) (HENGLI MOTOR)​

FIGURE 1-14. FRAME SHIELD INSTALLATION​

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE AND RUSSIA SPECS)​

FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 33 X 16L500 TURF AND SAND FOAM-FILLED (AVAILABLE ON ANSI, ANSI EXPORT & CSA SPECS)​

FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS)​

FIGURE 1-20. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE, CHINA AND RUSSIA SPECS)​

FIGURE 1-21. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE, CHINA AND RUSSIA SPECS)​

FIGURE 1-22. TIRE AND WHEEL INSTALLATION - 33 X 12 FOAM FILLED (ALL SPECS)​

FIGURE 1-23. 2WD VALVES INSTALLATION - FRAME MOUNTED (450A)​

FIGURE 1-24. 2WD VALVES INSTALLATION - FRAME MOUNTED (450AJ)​

FIGURE 1-25. 4WD VALVES INSTALLATION - FRAME MOUNTED (450A)​

FIGURE 1-26. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 1-27. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 1-28. TRACTION VALVE ASSEMBLY - 2WD​

FIGURE 1-29. TRACTION VALVE ASSEMBLY - 4WD​

FIGURE 1-30. TOW PACKAGE INSTALLATION (OPTIONAL)​

FIGURE 1-31. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (450A)​

FIGURE 2-2. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (450AJ)​

FIGURE 2-3. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (450A)​

FIGURE 2-4. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 2-5. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 2-6. MAIN VALVE ASSEMBLY​

FIGURE 2-7. AUXILIARY PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-8. AUXILIARY PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-9. SWING DRIVE AND TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-10. SWING DRIVE AND TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-11. SWING MOTOR ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-12. SWING MOTOR ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-13. TURNTABLE BEARING ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-14. TURNTABLE BEARING ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-15. TURNTABLE COVERS INSTALLATION​

FIGURE 2-16. TURNTABLE LOCK INSTALLATION​

FIGURE 2-17. TANKS INSTALLATION - DIESEL MACHINES (HYDRAULIC TANK WITH 4 INCH BREATHER)​

FIGURE 2-18. TANKS INSTALLATION - DIESEL MACHINES (HYDRAULIC TANK WITH 6 INCH BREATHER)​

FIGURE 2-19. TANKS INSTALLATION - GAS MACHINES​

FIGURE 2-20. HYDRAULIC TANK ASSEMBLY - WITH 4 INCH BREATHER (DIESEL MACHINES)​

FIGURE 2-21. DRIVE ORIENTATION INSTALLATION​

FIGURE 2-22. GROUND CONTROL ASSEMBLY (ANSI SPECS) (450A)​

FIGURE 2-23. GROUND CONTROL ASSEMBLY (ALL SPECS EXCEPT CE, RUSSIAN & UK CA SPECS) (450AJ)​

FIGURE 2-24. GROUND CONTROL ASSEMBLY (CE, RUSSIA & UK CA SPECS) (450AJ)​

FIGURE 2-25. GROUND CONTROL ASSEMBLY (DEUTZ STAGE V) (CE & UK CA SPECS) (450AJ)​

FIGURE 2-26. LIGHT PANEL INSTALLATION – GROUND CONTROLS​

FIGURE 2-27. ELECTRICAL SYSTEM INSTALLATION​

FIGURE 2-28. WHITE NOISE ALARM AMBIENT INSTALLATION​

FIGURE 2-29. WHITE NOISE ALARM INSTALLATION​

FIGURE 2-30. BEACON LIGHT INSTALLATION - AMBER​

FIGURE 2-31. BEACON LIGHT INSTALLATION - ORANGE​

FIGURE 2-32. BEACON LIGHT INSTALLATION - BLUE​

FIGURE 2-33. BEACON LIGHT INSTALLATION - RED​

FIGURE 2-34. BATTERY AND CABLE INSTALLATION​

FIGURE 2-35. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (450A)​

FIGURE 2-36. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINE (450A)​

FIGURE 2-37. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (ALL MACHINES WITH SN STARTING WITH 03) (MACHINES WITH SN STARTING WITH B3, JAPANESE & RUSSIA SPECS) (450AJ)​

FIGURE 2-38. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINE (MACHINES WITH SN STARTING WITH B3, ALL SPECS EXCEPT JAPANESE & RUSSIA SPECS) (450AJ)​

FIGURE 2-39. HOODS INSTALLATION (STEEL) - WITH DEUTZ ENGINES (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 2-40. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINE (450AJ)​

FIGURE 2-41. HOOD ASSEMBLY (ABS) - TANK SIDE (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-42. HOOD ASSEMBLY (ABS) - TANK SIDE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-43. HOOD ASSEMBLY (STEEL) - ENGINE SIDE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-44. HOOD ASSEMBLY (ABS) - ENGINE SIDE (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-45. HOOD ASSEMBLY (ABS) - ENGINE SIDE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-46. HOOD ASSEMBLY (STEEL) - TANK SIDE (MACHINES WITH SN STARTING WITH B3)​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH 17GAL HYDRAULIC TANK & ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-5. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH 36GAL HYDRAULIC TANK & ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-6. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-7. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-8. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI, ANSI EXPORT, CSA AND JAPANSESE SPECS)​

FIGURE 3-9. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-10. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-11. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-12. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-13. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-14. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)​

FIGURE 3-15. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE​

FIGURE 3-16. ENGINE MOUNT INSTALLATION - DEUTZ D2.9L4 WITHOUT GENERATOR​

FIGURE 3-17. ENGINE MOUNT INSTALLATION - DEUTZ D2.9L4 WITH GENERATOR​

FIGURE 3-18. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA IV)​

FIGURE 3-19. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)​

FIGURE 3-20. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)​

FIGURE 3-21. ENGINE COMPONENTS - DEUTZ D2.9L4 (CHINA IV)​

FIGURE 3-22. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 CHINA IV ENGINE)​

FIGURE 3-23. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-24. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-25. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-26. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH 17GAL HYDRAULIC TANK & ARCTIC PACKAGE) (ANSI EXPORT, CHINA & RUSSIA SPECS)​

FIGURE 3-27. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH 36GAL HYDRAULIC TANK & ARCTIC PACKAGE) (ANSI EXPORT & RUSSIA SPECS)​

FIGURE 3-28. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-29. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-30. ENGINE COMPONENTS - DEUTZ D2011​

FIGURE 3-31. PUMP COUPLING KIT – DEUTZ ENGINES​

FIGURE 3-32. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-33. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-34. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-35. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-36. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-37. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-38. ENGINE COMPONENTS - KUBOTA​

FIGURE 3-39. PUMP COUPLING KIT - KUBOTA ENGINE​

FIGURE 3-40. PISTON PUMP ASSEMBLY​

FIGURE 3-41. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE​

FIGURE 3-42. ENGINE BAFFLE INSTALLATION - WITH DEUTZ ENGINES​

FIGURE 3-43. ENGINE BAFFLE INSTALLATION - WITH KUBOTA ENGINE​

FIGURE 3-44. FUEL/WATER SEPARATOR ASSEMBLY (DEUTZ D2.9L4 CHINA IV ENGINE)​

FIGURE 3-45. GENERATOR INSTALLATION - 2500W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-46. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-47. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-48. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)​

FIGURE 3-49. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-50. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-51. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-52. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ ENGINE) (STAGE V)​

FIGURE 3-53. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-54. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-55. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-56. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)​

FIGURE 3-57. QUICKFIT OIL DRAIN INSTALLATION (SN 0300305773 to Present, SN B300021368 to Present)​

SECTION 4 - BOOM

FIGURE 4-1. CYLINDERS INSTALLATION (450A)​

FIGURE 4-2. CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 4-3. CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 4-4. BOOM INSTALLATION (450A)​

FIGURE 4-5. BOOM INSTALLATION (WITH AIRLINE) (450A)​

FIGURE 4-6. BOOM INSTALLATION (WITH SKYPOWER AND AIRLINE) (450A)​

FIGURE 4-7. BOOM INSTALLATION (WITH SKYPOWER) (450A)​

FIGURE 4-8. BOOM INSTALLATION KIT (450A)​

FIGURE 4-9. BOOM INSTALLATION (450AJ)​

FIGURE 4-10. JIB INSTALLATION (450AJ)​

FIGURE 4-11. MAIN BOOM ASSEMBLY (450A)​

FIGURE 4-12. MAIN BOOM ASSEMBLY (450AJ)​

FIGURE 4-13. TOWER BOOM ASSEMBLY (450A)​

FIGURE 4-14. TOWER BOOM ASSEMBLY (450AJ)​

FIGURE 4-15. ROTATOR ASSEMBLY​

FIGURE 4-16. PLATFORM SUPPORT INSTALLATION​

FIGURE 4-17. 2WD VALVES INSTALLATION - BOOM MOUNTED (450A)​

FIGURE 4-18. 2WD VALVES INSTALLATION - BOOM MOUNTED (450AJ)​

FIGURE 4-19. 4WD VALVES INSTALLATION - BOOM MOUNTED (450A)​

FIGURE 4-20. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 4-21. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 4-22. UPRIGHT VALVE ASSEMBLY​

FIGURE 4-23. BOOM VALVE ASSEMBLY (450A)​

FIGURE 4-24. BOOM VALVE ASSEMBLY (450AJ)​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY​

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY​

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY​

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY​

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR​

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR​

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR​

FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 5-9. CONSOLE BOX INSTALLATION (450A)​

FIGURE 5-10. CONSOLE BOX INSTALLATION (450AJ)​

FIGURE 5-11. PLATFORM CONSOLE BOX ASSEMBLY (450A)​

FIGURE 5-12. PLATFORM CONSOLE BOX ASSEMBLY (450AJ)​

FIGURE 5-13. LIGHT PANEL INSTALLATION – PLATFORM CONSOLE​

FIGURE 5-14. FOOTSWITCH ASSEMBLY​

FIGURE 5-15. TRAY ASSEMBLY​

FIGURE 5-16. SKYEYE INSTALLATION​

FIGURE 5-17. SKYGUARD BAR INSTALLATION​

FIGURE 5-18. SKYLINE INSTALLATION​

FIGURE 5-19. USB CHARGER INSTALLATION​

FIGURE 5-20. SKYGLAZIER INSTALLATION​

FIGURE 5-21. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-22. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-23. SKYWELDER PREP PACKAGE INSTALLATION​

FIGURE 5-24. WELDER ASSEMBLY​

FIGURE 5-25. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)​

FIGURE 5-26. FALL ARREST INSTALLATION (BOLT-ON) (5FT/1.52M PLATFORM)​

FIGURE 5-27. SOFT-TOUCH INSTALLATION (30X60)​

FIGURE 5-28. SOFT-TOUCH INSTALLATION (30X72)​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-4. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - MAIN BOOM (450A)​

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM (450AJ)​

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - TOWER BOOM​

FIGURE 6-10. MASTER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-11. MASTER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 6-12. STEER CYLINDER ASSEMBLY​

FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY (450A)​

FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY (450AJ)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (WITH 17GAL HYDRAULIC TANK) (450A)​

FIGURE 7-2. 2WD HYDRAULIC SYSTEM INSTALLATION (WITH 36GAL HYDRAULIC TANK) (450A)​

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (WITH 17GAL HYDRAULIC TANK) (450AJ)​

FIGURE 7-4. 2WD HYDRAULIC SYSTEM INSTALLATION (WITH 36GAL HYDRAULIC TANK) (450AJ)​

FIGURE 7-5. 4WD HYDRAULIC SYSTEM INSTALLATION (WITH 17GAL HYDRAULIC TANK) (450A)​

FIGURE 7-6. 4WD HYDRAULIC SYSTEM INSTALLATION (WITH 36GAL HYDRAULIC TANK) (450A)​

FIGURE 7-7. 4WD HYDRAULIC SYSTEM INSTALLATION (WITH 17GAL HYDRAULIC TANK) (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 7-8. 4WD HYDRAULIC SYSTEM INSTALLATION (WITH 36GAL HYDRAULIC TANK) (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 7-9. 4WD HYDRAULIC SYSTEM INSTALLATION (WITH 17GAL HYDRAULIC TANK) (MACHINES WITH SN STARTING WITH B3) (450AJ)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE, RUSSIA & UK CA WITH 4000W/50HZ GENERATOR)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CCE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 8-15. AC CABLE INSTALLATION - WITH TWO BREAKERS (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-16. AC CABLE INSTALLATION - WITH TWO BREAKERS (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-17. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-18. AC CABLE AND PLUG INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-19. BATTERY DISCONNECT SWITCH​

FIGURE 8-20. BEACON LIGHT HARNESS (BLUE AND RED BEACON LIGHT)​

FIGURE 8-21. BEACON JUMPER HARNESS​

FIGURE 8-22. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-23. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-24. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE AND AC CABLES) (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 8-25. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-26. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-27. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 50HZ 4000W GENERATORS) (450AJ)​

FIGURE 8-28. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 60HZ 4000W GENERATORS) (450AJ)​

FIGURE 8-29. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-30. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATORS AND WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-31. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-32. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATORS AND WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-33. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-34. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-35. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-36. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-37. BOOM HARNESS (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-38. BOOM HARNESS (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-39. BOOM HARNESS (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-40. BOOM HARNESS (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-41. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-42. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE)​

FIGURE 8-43. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-44. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)​

FIGURE 8-45. BOOM VALVE HARNESS​

FIGURE 8-46. BREAKER BOX KIT WITH SINGLE DOUBLE POLE BREAKER - CE, RUSSIA & UK CA SPECS​

FIGURE 8-47. BREAKER BOX KIT​

FIGURE 8-48. BREAKER BOX KIT WITH THREE BREAKERS - CE, RUSSIA & UK CA SPECS​

FIGURE 8-49. BREAKER BOX KIT - 30MA/16 AMP​

FIGURE 8-50. CHASSIS SOLENOID HARNESS​

FIGURE 8-51. ENGINE HARNESS - DEUTZ D2011​

FIGURE 8-52. ENGINE HARNESS - DEUTZ D2.9L4​

FIGURE 8-53. ENGINE HARNESS - DEUTZ D2.9L4 ENGINE (STAGE V)​

FIGURE 8-54. ENGINE HARNESS - DEUTZ D2.9L4 ENGINE (CHINA IV)​

FIGURE 8-55. ENGINE HARNESS - KUBOTA​

FIGURE 8-56. FUEL HARNESS - DEUTZ D2.9L4 ENGINE​

FIGURE 8-57. GENERATOR HARNESS - 2500W GENERATOR (60HZ)​

FIGURE 8-58. GENERATOR HARNESS - 2500W GENERATOR (50HZ)​

FIGURE 8-59. GENERATOR HARNESS - 4000W GENERATOR​

FIGURE 8-60. GROUND CONTROL PANEL HARNESS​

FIGURE 8-61. HOUR METER JUMPER HARNESS​

FIGURE 8-62. KUBOTA D/F POWER HARNESS​

FIGURE 8-63. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-64. PLATFORM INTERFACE HARNESS​

FIGURE 8-65. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-66. RECEPTACLE BOX KIT - 220V IEC BLUE (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-67. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-68. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-69. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-70. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-71. SKYEYE RECEIVER HARNESS​

FIGURE 8-72. SKYEYE EMITTER HARNESS​

FIGURE 8-73. SKYLINE HARNESS​

FIGURE 8-74. TURNTABLE HARNESS (Prior to SN 0300298591, Prior to SN B300017677, SN B300017715 through B300017717, Including B300017690, B300017705 and B300017709)​

FIGURE 8-75. TURNTABLE HARNESS (SN 0300298591 to Present, SN B300017677 to Present, Except SN B300017715 through B300017717, Excluding B300017690, B300017705 and B300017709)​

FIGURE 8-76. VALVE HARNESS - MAIN VALVE (Prior to SN 0300298591, Prior to SN B300017677, SN B300017715 through B300017717, Including B300017690, B300017705 and B300017709)​

FIGURE 8-77. VALVE HARNESS - MAIN VALVE (SN 0300298591 to Present, SN B300017677 to Present, Except SN B300017715 through B300017717, Excluding B300017690, B300017705 and B300017709)​

FIGURE 8-78. VALVE HARNESS - PLATFORM VALVE​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION – ANSI, ANSI EXPORT AND CSA SPECS WITH DEUTZ ENGINES (ENGLISH)​

FIGURE 9-2. DECAL INSTALLATION – ANSI AND ANSI EXPORT SPECS WITH KUBOTA ENGINES (ENGLISH)​

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH​

FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH)​

FIGURE 9-5. DECAL INSTALLATION - CE & UK CA SPEC (ENGLISH)​

FIGURE 9-6. DECAL INSTALLATION - CSA SPEC WITH DEUTZ ENGINES (FRENCH/ENGLISH)​

FIGURE 9-7. DECAL INSTALLATION - CSA SPEC WITH KUBOTA ENGINES (FRENCH/ENGLISH)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)​

FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)​

FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)​

FIGURE 9-11. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH)​

FIGURE 9-12. DECAL INSTALLATION - OPTIONS​

FIGURE 9-13. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT, CE, CHINA, JAPANESE AND RUSSIA SPECS)​

FIGURE 9-14. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORT SPECS)​

FIGURE 9-15. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (ANSI EXPORT, CE AND RUSSIA SPECS)​

FIGURE 9-16. SKYWELDER DECAL INSTALLATION – 50HZ (ANSI EXPORT SPECS)​

FIGURE 9-17. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS)​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX