JLG Boom Lift 450A 450AJ Parts Manual 31217491

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JLG Boom Lift 450A 450AJ Parts Manual 31217491
Size: 65.24 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 450A 450AJ Boom Lift
Part Number: 31217491
Publication Date: 2024
Number of Pages: 832 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 1-2. AXLE INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 1-3. STEER INSTALLATION WITHOUT TOW PACKAGE​

FIGURE 1-4. STEER INSTALLATION WITH TOW PACKAGE​

FIGURE 1-5. WHEEL DRIVE INSTALLATION (2WD)​

FIGURE 1-6. WHEEL DRIVE INSTALLATION (4WD) (Prior to SN 0300286317, Except SN 0300285980 through 0300285985, Except SN 0300285987 through 0300285991, Except SN 0300285995 through 0300285999, Except SN 0300286006 through 0300286007, Except SN 030028601...​

FIGURE 1-7. WHEEL DRIVE INSTALLATION (4WD) (SN 0300286317 to Present)​

FIGURE 1-8. HUB - SPINDLE ASSEMBLY​

FIGURE 1-9. DRIVE HUB AND BRAKE ASSEMBLY - REAR​

FIGURE 1-10. DRIVE HUB ASSEMBLY - FRONT​

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (4WD)​

FIGURE 1-13. FRAME SHIELD INSTALLATION​

FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE AND RUSSIA SPECS)​

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33 X 16L500 TURF AND SAND FOAM-FILLED (AVAILABLE ON ANSI, ANSI EXPORT & CSA SPECS)​

FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS)​

FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE, CHINA AND RUSSIA SPECS)​

FIGURE 1-20. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE, CHINA AND RUSSIA SPECS)​

FIGURE 1-21. 2WD VALVES INSTALLATION - FRAME MOUNTED (450A)​

FIGURE 1-22. 2WD VALVES INSTALLATION - FRAME MOUNTED (450AJ)​

FIGURE 1-23. 4WD VALVES INSTALLATION - FRAME MOUNTED (450A)​

FIGURE 1-24. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 1-25. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 1-26. TRACTION VALVE ASSEMBLY - 2WD​

FIGURE 1-27. TRACTION VALVE ASSEMBLY - 4WD​

FIGURE 1-28. TOW PACKAGE INSTALLATION (OPTIONAL)​

FIGURE 1-29. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (450A)​

FIGURE 2-2. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (450AJ)​

FIGURE 2-3. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (450A)​

FIGURE 2-4. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 2-5. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 2-6. MAIN VALVE ASSEMBLY​

FIGURE 2-7. AUXILIARY PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-8. AUXILIARY PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-9. SWING DRIVE AND TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-10. SWING DRIVE AND TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-11. SWING MOTOR ASSEMBLY​

FIGURE 2-12. TURNTABLE BEARING ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-13. TURNTABLE BEARING ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-14. TURNTABLE COVERS INSTALLATION​

FIGURE 2-15. TURNTABLE LOCK INSTALLATION​

FIGURE 2-16. TANKS INSTALLATION - DIESEL MACHINES (HYDRAULIC TANK WITH 4 INCH BREATHER)​

FIGURE 2-17. TANKS INSTALLATION - DIESEL MACHINES (HYDRAULIC TANK WITH 6 INCH BREATHER)​

FIGURE 2-18. TANKS INSTALLATION - GAS MACHINES​

FIGURE 2-19. HYDRAULIC TANK ASSEMBLY - WITH 4 INCH BREATHER (DIESEL MACHINES)​

FIGURE 2-20. DRIVE ORIENTATION INSTALLATION​

FIGURE 2-21. GROUND CONTROL ASSEMBLY (ANSI SPECS) (450A)​

FIGURE 2-22. GROUND CONTROL ASSEMBLY (ALL SPECS EXCEPT CE, RUSSIAN & UK CA SPECS) (450AJ)​

FIGURE 2-23. GROUND CONTROL ASSEMBLY (CE, RUSSIA & UK CA SPECS) (450AJ)​

FIGURE 2-24. GROUND CONTROL ASSEMBLY (DEUTZ STAGE V) (CE & UK CA SPECS) (450AJ)​

FIGURE 2-25. LIGHT PANEL INSTALLATION – GROUND CONTROL​

FIGURE 2-26. LIGHT PANEL INSTALLATION - GROUND CONTROL (Prior to SN 0300295114)​

FIGURE 2-27. ELECTRICAL SYSTEM INSTALLATION (SN 0300295114 to Present)​

FIGURE 2-28. WHITE NOISE ALARM AMBIENT INSTALLATION​

FIGURE 2-29. WHITE NOISE ALARM INSTALLATION​

FIGURE 2-30. BEACON LIGHT INSTALLATION - AMBER​

FIGURE 2-31. BEACON LIGHT INSTALLATION - ORANGE​

FIGURE 2-32. BEACON LIGHT INSTALLATION - BLUE​

FIGURE 2-33. BEACON LIGHT INSTALLATION - RED​

FIGURE 2-34. BATTERY AND CABLE INSTALLATION​

FIGURE 2-35. HOOD PLUGS INSTALLATION (HOODS WITHOUT STROBE LIGHT)​

FIGURE 2-36. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (450A)​

FIGURE 2-37. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINE (450A)​

FIGURE 2-38. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 2-39. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINE (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 2-40. HOODS INSTALLATION (STEEL) - WITH DEUTZ ENGINES (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 2-41. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINE (450AJ)​

FIGURE 2-42. HOOD ASSEMBLY (ABS) - TANK SIDE (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-43. HOOD ASSEMBLY (ABS) - TANK SIDE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-44. HOOD ASSEMBLY (STEEL) - ENGINE SIDE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-45. HOOD ASSEMBLY (ABS) - ENGINE SIDE (MACHINES WITH SN STARTING WITH 03)​

FIGURE 2-46. HOOD ASSEMBLY (ABS) - ENGINE SIDE (MACHINES WITH SN STARTING WITH B3)​

FIGURE 2-47. HOOD ASSEMBLY (STEEL) - TANK SIDE (MACHINES WITH SN STARTING WITH B3)​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI, ANSI EXPORT, CSA AND JAPANSESE SPECS)​

FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-10. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-11. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-12. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-13. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)​

FIGURE 3-14. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE​

FIGURE 3-15. ENGINE MOUNT INSTALLATION - DEUTZ D2.9L4 WITHOUT GENERATOR​

FIGURE 3-16. ENGINE MOUNT INSTALLATION - DEUTZ D2.9L4 WITH GENERATOR​

FIGURE 3-17. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-18. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-19. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-20. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-21. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-22. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)​

FIGURE 3-23. ENGINE COMPONENTS - DEUTZ D2011​

FIGURE 3-24. PUMP COUPLING KIT – DEUTZ ENGINES​

FIGURE 3-25. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-26. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-27. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-28. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-29. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-30. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-31. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-32. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-33. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-34. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-35. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-36. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-37. ENGINE COMPONENTS - KUBOTA​

FIGURE 3-38. PUMP COUPLING KIT - KUBOTA ENGINE​

FIGURE 3-39. PISTON PUMP ASSEMBLY​

FIGURE 3-40. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE​

FIGURE 3-41. ENGINE BAFFLE INSTALLATION - WITH DEUTZ ENGINES​

FIGURE 3-42. ENGINE BAFFLE INSTALLATION – WITH KUBOTA ENGINE​

FIGURE 3-43. GENERATOR INSTALLATION - 2500W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-44. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-45. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-46. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)​

FIGURE 3-47. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-48. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-49. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-50. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ ENGINE) (STAGE V)​

FIGURE 3-51. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-52. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-53. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-54. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)​

SECTION 4 - BOOM

FIGURE 4-1. CYLINDERS INSTALLATION (450A)​

FIGURE 4-2. CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH 03) (450AJ) (Prior to SN 0300289049, Excluding 0300287795 and 0300286754)​

FIGURE 4-3. CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH 03) (450AJ) (SN 0300289049 to Present)​

FIGURE 4-4. CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH B3) (450AJ) (Prior to SN B300014343, Except SN B300013466 through B300013743, Except SN B300014141 through B300014263, Except SN B300014273 through B300014275)​

FIGURE 4-5. CYLINDERS INSTALLATION (MACHINES WITH SN STARTING WITH B3) (450AJ) (SN B300014343 to Present)​

FIGURE 4-6. BOOM INSTALLATION (450A)​

FIGURE 4-7. BOOM INSTALLATION WITH AIRLINE (450A)​

FIGURE 4-8. BOOM INSTALLATION WITH SKYPOWER AND AIRLINE (450A)​

FIGURE 4-9. BOOM INSTALLATION WITH SKYPOWER (450A)​

FIGURE 4-10. BOOM INSTALLATION KIT (450A)​

FIGURE 4-11. BOOM INSTALLATION (MACHINES WITH SN STARTING WITH 03 & B3) (450AJ)​

FIGURE 4-12. JIB INSTALLATION (MACHINES WITH SN STARTING WITH 03 & B3)​

FIGURE 4-13. MAIN BOOM ASSEMBLY (450A)​

FIGURE 4-14. MAIN BOOM ASSEMBLY (450AJ)​

FIGURE 4-15. TOWER BOOM ASSEMBLY (450A)​

FIGURE 4-16. TOWER BOOM ASSEMBLY (MACHINES WITH SN STARTING WITH 03 & B3) (450AJ)​

FIGURE 4-17. ROTATOR ASSEMBLY​

FIGURE 4-18. PLATFORM SUPPORT INSTALLATION​

FIGURE 4-19. 2WD VALVES INSTALLATION - BOOM MOUNTED (450A)​

FIGURE 4-20. 2WD VALVES INSTALLATION - BOOM MOUNTED (450AJ)​

FIGURE 4-21. 4WD VALVES INSTALLATION - BOOM MOUNTED (450A)​

FIGURE 4-22. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 4-23. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 4-24. UPRIGHT VALVE ASSEMBLY​

FIGURE 4-25. BOOM VALVE ASSEMBLY (450A)​

FIGURE 4-26. BOOM VALVE ASSEMBLY (450AJ)​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY​

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY​

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY​

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY​

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR​

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR​

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR​

FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 5-9. CONSOLE BOX INSTALLATION (450A)​

FIGURE 5-10. CONSOLE BOX INSTALLATION (450AJ)​

FIGURE 5-11. PLATFORM CONSOLE BOX ASSEMBLY (450A)​

FIGURE 5-12. PLATFORM CONSOLE BOX ASSEMBLY (450AJ)​

FIGURE 5-13. LIGHT PANEL INSTALLATION – PLATFORM CONSOLE (Prior to SN 0300295114)​

FIGURE 5-14. LIGHT PANEL INSTALLATION - PLATFORM CONSOLE (SN 0300295114 to Present)​

FIGURE 5-15. CONTROLLER ASSEMBLY - DRIVE AND STEER​

FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT AND SWING​

FIGURE 5-17. FOOTSWITCH ASSEMBLY​

FIGURE 5-18. TRAY ASSEMBLY​

FIGURE 5-19. SKYEYE INSTALLATION​

FIGURE 5-20. SKYGUARD BAR INSTALLATION​

FIGURE 5-21. SKYLINE INSTALLATION​

FIGURE 5-22. USB CHARGER INSTALLATION​

FIGURE 5-23. SKYGLAZIER INSTALLATION​

FIGURE 5-24. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-25. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-26. SKYWELDER PREP PACKAGE INSTALLATION​

FIGURE 5-27. WELDER ASSEMBLY​

FIGURE 5-28. PIPE RACK INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN SPECS)​

FIGURE 5-29. PIPE RACK INSTALLATION (AUSTRALIAN SPEC)​

FIGURE 5-30. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)​

FIGURE 5-31. FALL ARREST INSTALLATION (BOLT-ON) (5FT/1.52M PLATFORM)​

FIGURE 5-32. SOFT-TOUCH INSTALLATION (30X60)​

FIGURE 5-33. SOFT-TOUCH INSTALLATION (30X72)​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (450A)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - MAIN BOOM (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - MAIN BOOM (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - TOWER BOOM (MACHINES WITH SN STARTING WITH 03)​

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - TOWER BOOM (MACHINES WITH SN STARTING WITH B3)​

FIGURE 6-10. MASTER CYLINDER ASSEMBLY​

FIGURE 6-11. STEER CYLINDER ASSEMBLY​

FIGURE 6-12. TELESCOPE CYLINDER ASSEMBLY (450A)​

FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03) (450AJ)​

FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (450AJ)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (450A)​

FIGURE 7-2. 2WD HYDRAULIC SYSTEM INSTALLATION (450A)​

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (450AJ)​

FIGURE 7-4. 2WD HYDRAULIC SYSTEM INSTALLATION (450AJ)​

FIGURE 7-5. 4WD HYDRAULIC SYSTEM INSTALLATION (450A)​

FIGURE 7-6. 4WD HYDRAULIC SYSTEM INSTALLATION (450A)​

FIGURE 7-7. 4WD HYDRAULIC SYSTEM INSTALLATION (450AJ)​

FIGURE 7-8. 4WD HYDRAULIC SYSTEM INSTALLATION (SN THAT START WITH B3) (450AJ) (Prior to SN 0300285668, Except SN 0300285855 through 0300285657, Except SN 0300285659 through 0300285665)​

FIGURE 7-9. 4WD HYDRAULIC SYSTEM INSTALLATION (SN THAT START WITH 03) (450AJ) (SN 0300285668 to Present)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE, RUSSIA & UK CA WITH 4000W/50HZ GENERATOR)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CCE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (AUSTRALIAN, CE & UK CA SPECS)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 8-15. AC CABLE INSTALLATION - WITH TWO BREAKERS (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-16. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-17. AC CABLE AND PLUG INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 8-18. BATTERY DISCONNECT SWITCH​

FIGURE 8-19. BEACON LIGHT HARNESS (BLUE AND RED BEACON LIGHT)​

FIGURE 8-20. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-21. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-22. BOOM CABLES AND CLAMPS INSTALLATION (WITHOUT ARCTIC PACKAGE AND AC CABLES) (MACHINES WITH SN STARTING WITH B3) (450AJ)​

FIGURE 8-23. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-24. BOOM CABLES AND CLAMPS INSTALLATION (WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-25. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 50HZ 4000W GENERATORS) (450AJ)​

FIGURE 8-26. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 60HZ 4000W GENERATORS) (450AJ)​

FIGURE 8-27. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-28. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATORS AND WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-29. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-30. BOOM CABLES AND CLAMPS INSTALLATION (MACHINES WITH 7500W GENERATORS AND WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-31. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-32. BOOM HARNESS (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-33. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-34. BOOM HARNESS (MAIN BOOM) (WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-35. BOOM HARNESS (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE) (450A)​

FIGURE 8-36. BOOM HARNESS (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE) (450AJ)​

FIGURE 8-37. BOOM HARNESS (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE) (450A)​

FIGURE 8-38. BOOM HARNESS (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE) (450AJ)​

FIGURE 8-39. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-40. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE)​

FIGURE 8-41. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)​

FIGURE 8-42. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)​

FIGURE 8-43. BOOM VALVE HARNESS​

FIGURE 8-44. BREAKER BOX KIT WITH SINGLE DOUBLE POLE BREAKER - CE, RUSSIA & UK CA SPECS​

FIGURE 8-45. BREAKER BOX KIT WITH THREE BREAKERS - CE, RUSSIA & UK CA SPECS​

FIGURE 8-46. BREAKER BOX KIT - 30MA/16 AMP​

FIGURE 8-47. CHASSIS SOLENOID HARNESS​

FIGURE 8-48. CLEARSKY 3-WIRE CONNECTION INSTALLATION​

FIGURE 8-49. ENGINE HARNESS - DEUTZ D2011​

FIGURE 8-50. ENGINE HARNESS - DEUTZ D2.9L4​

FIGURE 8-51. ENGINE HARNESS - DEUTZ D2.9L4 ENGINE (STAGE V)​

FIGURE 8-52. ENGINE HARNESS - KUBOTA​

FIGURE 8-53. FUEL HARNESS - DEUTZ D2.9L4 ENGINE​

FIGURE 8-54. GENERATOR HARNESS - 2500W GENERATOR (60HZ)​

FIGURE 8-55. GENERATOR HARNESS - 2500W GENERATOR (50HZ)​

FIGURE 8-56. GENERATOR HARNESS - 4000W GENERATOR​

FIGURE 8-57. GROUND CONTROL PANEL HARNESS​

FIGURE 8-58. KUBOTA D/F POWER HARNESS​

FIGURE 8-59. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-60. PLATFORM INTERFACE HARNESS​

FIGURE 8-61. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-62. RECEPTACLE BOX KIT - 220V IEC BLUE (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-63. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-64. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-65. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE, RUSSIA & UK CA SPECS)​

FIGURE 8-66. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-67. SKYEYE RECEIVER HARNESS​

FIGURE 8-68. SKYEYE EMITTER HARNESS​

FIGURE 8-69. SKYLINE HARNESS​

FIGURE 8-70. TURNTABLE HARNESS​

FIGURE 8-71. VALVE HARNESS - MAIN VALVE​

FIGURE 8-72. VALVE HARNESS - PLATFORM VALVE​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION – ANSI, ANSI EXPORT AND CSA SPECS WITH DEUTZ ENGINES (ENGLISH)​

FIGURE 9-2. DECAL INSTALLATION – ANSI AND ANSI EXPORT SPECS WITH KUBOTA ENGINES (ENGLISH)​

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH​

FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH)​

FIGURE 9-5. DECAL INSTALLATION - CE & UK CA SPEC (ENGLISH)​

FIGURE 9-6. DECAL INSTALLATION - CSA SPEC WITH DEUTZ ENGINES (FRENCH/ENGLISH)​

FIGURE 9-7. DECAL INSTALLATION - CSA SPEC WITH KUBOTA ENGINES (FRENCH/ENGLISH)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)​

FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH)​

FIGURE 9-10. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)​

FIGURE 9-11. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH)​

FIGURE 9-12. DECAL INSTALLATION - OPTIONS​

FIGURE 9-13. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT, CE, CHINA, JAPANESE AND RUSSIA SPECS)​

FIGURE 9-14. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORT SPECS)​

FIGURE 9-15. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (ANSI EXPORT, CE AND RUSSIA SPECS)​

FIGURE 9-16. SKYWELDER DECAL INSTALLATION – 50HZ (ANSI EXPORT SPECS)​

FIGURE 9-17. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS)​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX