JLG Boom Lift 450A 450AJ Parts Catalog 3122338900

Hyundai · Jun 21, 2026

JLG Boom Lift 450A 450AJ Parts Catalog 3122338900
Size: 90.55 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 450A, 450AJ Boom Lift
Part Number: 3122338900
Publication Date: 2025
Number of Pages: 1088 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 1-2. AXLE INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 1-3. STEER INSTALLATION WITHOUT TOW PACKAGE

FIGURE 1-4. STEER INSTALLATION WITH TOW PACKAGE

FIGURE 1-5. WHEEL DRIVE INSTALLATION (2WD)

FIGURE 1-6. WHEEL DRIVE INSTALLATION (4WD) (DANFOSS MOTOR) (Prior to SN B300030660)

FIGURE 1-7. WHEEL DRIVE INSTALLATION (4WD) (HENGLI MOTOR)

FIGURE 1-8. HUB - SPINDLE ASSEMBLY

FIGURE 1-9. DRIVE HUB AND BRAKE ASSEMBLY - REAR

FIGURE 1-10. DRIVE HUB ASSEMBLY - FRONT

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (2WD)

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (4WD) (DANFOSS MOTOR)

FIGURE 1-13. DRIVE MOTOR ASSEMBLY (4WD) (HENGLI MOTOR)

FIGURE 1-14. FRAME SHIELD INSTALLATION

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (Prior to SN 0300330393, Prior to SN B300030140)

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED NON MARKING (AVAILABLE ON ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33 X 12-20 SOLID NON-MARKING (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE AND RUSSIA SPECS)

FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 33 X 16L500 TURF AND SAND FOAM-FILLED (AVAILABLE ON ANSI, ANSI EXPORT & CSA SPECS)

FIGURE 1-19. TIRE AND WHEEL INSTALLATION - 33/1550 X 16.5 FOAM-FILLED (AVAILABLE ON ALL SPECS)

FIGURE 1-20. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE, CHINA AND RUSSIA SPECS)

FIGURE 1-21. TIRE AND WHEEL INSTALLATION - 315/55 D20 FOAM FILLED NON-MARKING (AVAILABLE ON ANSI EXPORT, AUSTRALIAN, CE, CHINA AND RUSSIA SPECS)

FIGURE 1-22. TIRE AND WHEEL INSTALLATION - 33 X 12 FOAM FILLED (ALL SPECS)

FIGURE 1-23. 2WD VALVES INSTALLATION - FRAME MOUNTED (450A)

FIGURE 1-24. 2WD VALVES INSTALLATION - FRAME MOUNTED (450AJ)

FIGURE 1-25. 2WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH B3) (CSA SPEC ONLY) (450AJ) (SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 1-26. 4WD VALVES INSTALLATION - FRAME MOUNTED (450A)

FIGURE 1-27. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)

FIGURE 1-28. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ) (Prior to SN 0300335261, Prior to SN B300031126)

FIGURE 1-29. 4WD VALVES INSTALLATION - FRAME MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ) (SN 0300335262 to Present, SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 1-30. TRACTION VALVE ASSEMBLY - 2WD

FIGURE 1-31. TRACTION VALVE ASSEMBLY - 4WD

FIGURE 1-32. TOW PACKAGE INSTALLATION (OPTIONAL)

FIGURE 1-33. TOW BAR ASSEMBLY

SECTION 2 - TURNTABLE

FIGURE 2-1. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (450A)

FIGURE 2-2. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (450AJ)

FIGURE 2-3. 2WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH B3) (CSA SPEC ONLY) (450AJ) (SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 2-4. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (450A)

FIGURE 2-5. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)

FIGURE 2-6. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ) (Prior to SN 0300335261, Prior to SN B300031126)

FIGURE 2-7. 4WD VALVES INSTALLATION - TURNTABLE MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ) (SN 0300335262 to Present, SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 2-8. MAIN VALVE ASSEMBLY

FIGURE 2-9. AUXILIARY PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-10. AUXILIARY PUMP ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-11. SWING DRIVE AND TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-12. SWING DRIVE AND TURNTABLE BEARING INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-13. SWING MOTOR ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-14. SWING MOTOR ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-15. TURNTABLE BEARING ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-16. TURNTABLE BEARING ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-17. TURNTABLE COVERS INSTALLATION

FIGURE 2-18. TURNTABLE LOCK INSTALLATION

FIGURE 2-19. TANKS INSTALLATION - DIESEL MACHINES (17 GAL HYDRAULIC TANK WITH 4 INCH BREATHER)

FIGURE 2-20. TANKS INSTALLATION - DIESEL MACHINES (17 GAL HYDRAULIC TANK WITH 6 INCH BREATHER)

FIGURE 2-21. TANKS INSTALLATION - GAS MACHINES

FIGURE 2-22. HYDRAULIC TANK ASSEMBLY - 17 GAL WITH 4 INCH BREATHER (DIESEL MACHINES)

FIGURE 2-23. DRIVE ORIENTATION INSTALLATION

FIGURE 2-24. GROUND CONTROL ASSEMBLY - (ANSI SPECS) (450A)

FIGURE 2-25. GROUND CONTROL ASSEMBLY - (ALL SPECS EXCEPT CE, RUSSIAN & UK CA SPECS) (450AJ)

FIGURE 2-26. GROUND CONTROL ASSEMBLY - (DEUTZ STAGE V) (CE & UK CA SPECS) (450AJ)

FIGURE 2-27. LIGHT PANEL INSTALLATION – GROUND CONTROLS

FIGURE 2-28. ELECTRICAL SYSTEM INSTALLATION

FIGURE 2-29. WHITE NOISE ALARM AMBIENT INSTALLATION

FIGURE 2-30. WHITE NOISE ALARM INSTALLATION

FIGURE 2-31. BEACON LIGHT INSTALLATION - ORANGE

FIGURE 2-32. BATTERY AND CABLE INSTALLATION

FIGURE 2-33. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (450A)

FIGURE 2-34. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (MACHINES WITH SN STARTING WITH 03) (450A) (SN 0300330393 to Present)

FIGURE 2-35. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINE (450A)

FIGURE 2-36. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINES (MACHINES WITH SN STARTING WITH 03) (450A) (SN 0300330393 to Present)

FIGURE 2-37. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (ALL MACHINES WITH SN STARTING WITH 03) (MACHINES WITH SN STARTING WITH B3, JAPANESE & RUSSIA SPECS) (450AJ)

FIGURE 2-38. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINES (450AJ) (SN 0300330393 to Present, SN B300030140 to Present, SN B300029977 through B300029978, SN B300030036 through B300030050)

FIGURE 2-39. HOODS INSTALLATION (ABS) - WITH DEUTZ ENGINE (MACHINES WITH SN STARTING WITH B3, ALL SPECS EXCEPT JAPANESE & RUSSIA SPECS) (450AJ) (Prior to SN B300030140)

FIGURE 2-40. HOODS INSTALLATION (STEEL) - WITH DEUTZ ENGINES (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 2-41. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINE (450AJ)

FIGURE 2-42. HOOD ASSEMBLY (ABS) - TANK SIDE (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-43. HOODS INSTALLATION (ABS) - WITH KUBOTA ENGINES (MACHINES WITH SN STARTING WITH 03) (450AJ) (SN 0300330393 to Present)

FIGURE 2-44. HOOD ASSEMBLY (ABS) - TANK SIDE (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-45. HOOD ASSEMBLY (STEEL) - ENGINE SIDE (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-46. HOOD ASSEMBLY (ABS) - ENGINE SIDE (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-47. HOOD ASSEMBLY (ABS) - TANK SIDE (SN 0300330393 to Present, SN B300030140 to Present, SN B300029977 through B300029978, SN B300030036 through B300030050)

FIGURE 2-48. HOOD ASSEMBLY (ABS) - ENGINE SIDE (SN 0300330393 to Present, SN B300030140 to Present, SN B300029977 through B300029978, SN B300030036 through B300030050)

FIGURE 2-49. HOOD ASSEMBLY (ABS) - ENGINE SIDE (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-50. HOOD ASSEMBLY (STEEL) - TANK SIDE (MACHINES WITH SN STARTING WITH B3)

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2.9L4 ERM5 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-3. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-4. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-5. ENGINE ASSEMBLY - DEUTZ D2.9L4 ERM4 ENGINE (WITHOUT ARCTIC PACKAGE)

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-7. ENGINE ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)

FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.9L4 ERM5 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)

FIGURE 3-9. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-10. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-11. ENGINE ASSEMBLY - DEUTZ D2.9L4 ERM4 ENGINE (WITH ARCTIC PACKAGE)

FIGURE 3-12. DEUTZ D2.9L4 - EMR4 (49HP) ENGINE COMPONENTS

FIGURE 3-13. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)

FIGURE 3-14. ENGINE COMPONENTS - DEUTZ D2.9L4 ERM5 ENGINE (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-15. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-17. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (WITH PMP PUMP)

FIGURE 3-18. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 ENGINE (STAGE V)

FIGURE 3-19. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-20. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-21. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)

FIGURE 3-22. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)

FIGURE 3-23. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE

FIGURE 3-24. ENGINE MOUNT INSTALLATION - DEUTZ D2.9L4 WITHOUT GENERATOR

FIGURE 3-25. ENGINE MOUNT INSTALLATION - DEUTZ D2.9L4 WITH GENERATOR

FIGURE 3-26. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-27. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-28. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA IV) (WITH PMP PUMP)

FIGURE 3-29. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-30. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-31. ENGINE COMPONENTS - DEUTZ D2.9L4 (CHINA IV)

FIGURE 3-32. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 CHINA IV ENGINE)

FIGURE 3-33. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)

FIGURE 3-34. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)

FIGURE 3-35. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT, AUSTRALIAN, CE (LRC), CHINA, RUSSIA & UK CA SPECS)

FIGURE 3-36. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-37. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-38. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH 17GAL HYDRAULIC TANK & ARCTIC PACKAGE) (ANSI EXPORT, CHINA & RUSSIA SPECS)

FIGURE 3-39. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)

FIGURE 3-40. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-41. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (WITH PMP PUMP)

FIGURE 3-42. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT, CHINA, RUSSIA & UK CA SPECS)

FIGURE 3-43. ENGINE COMPONENTS - DEUTZ D2011

FIGURE 3-44. PUMP COUPLING KIT - DEUTZ ENGINES

FIGURE 3-45. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)

FIGURE 3-46. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)

FIGURE 3-47. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (Prior to SN 0300330392, Prior to SN B300030139)

FIGURE 3-48. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE) (SN 0300330393 to Present, SN B300030140 to Present, SN B300029977 through B300029978, SN B300030036 through B300030050)

FIGURE 3-49. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)

FIGURE 3-50. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)

FIGURE 3-51. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (Prior to SN 0300330392, Prior to SN B300030139)

FIGURE 3-52. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE) (SN 0300330393 to Present, SN B300030140 to Present, SN B300029977 through B300029978, SN B300030036 through B300030050)

FIGURE 3-53. ENGINE COMPONENTS - KUBOTA

FIGURE 3-54. PUMP COUPLING KIT - KUBOTA ENGINE

FIGURE 3-55. PISTON PUMP ASSEMBLY

FIGURE 3-56. CLOSED PUMP LOOP ASSEMEBLY

FIGURE 3-57. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE

FIGURE 3-58. ENGINE BAFFLE INSTALLATION - WITH DEUTZ ENGINES

FIGURE 3-59. ENGINE BAFFLE INSTALLATION - WITH KUBOTA ENGINE

FIGURE 3-60. FUEL/WATER SEPARATOR ASSEMBLY (DEUTZ D2.9L4 CHINA IV ENGINE)

FIGURE 3-61. GENERATOR INSTALLATION - 2500W/50HZ (DEUTZ D2011 ENGINE)

FIGURE 3-62. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-63. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-64. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-65. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-66. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-67. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-68. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINE)

FIGURE 3-69. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-70. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-71. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-72. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-73. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ ENGINE) (STAGE V)

FIGURE 3-74. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 3-75. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 3-76. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-77. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-78. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE) (Prior to SN 0300332875, Prior to SN B300031047)

FIGURE 3-79. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE) (SN 0300332876 to Present, SN B300031048 to Present)

FIGURE 3-80. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 3-81. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 3-82. QUICKFIT OIL DRAIN INSTALLATION (DEUTZ ENGINES)

FIGURE 3-83. QUICKFIT OIL DRAIN INSTALLATION (KUBOTA ENGINES)

SECTION 4 - BOOM

FIGURE 4-1. CYLINDERS INSTALLATION (450A)

FIGURE 4-2. CYLINDERS INSTALLATION – (MACHINES WITH SN STARTING WITH 03) (450AJ)

FIGURE 4-3. CYLINDERS INSTALLATION – (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 4-4. BOOM INSTALLATION (450A)

FIGURE 4-5. BOOM INSTALLATION (WITH AIRLINE) (450A)

FIGURE 4-6. BOOM INSTALLATION (WITH SKYPOWER AND AIRLINE) (450A)

FIGURE 4-7. BOOM INSTALLATION (WITH SKYPOWER) (450A)

FIGURE 4-8. BOOM INSTALLATION KIT (450A)

FIGURE 4-9. BOOM INSTALLATION (450AJ)

FIGURE 4-10. BOOM INSTALLATION - (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-11. BOOM INSTALLATION - (MACHINES WITH SN STARTING WITH B3) (CHINEESE SPEC)

FIGURE 4-12. JIB INSTALLATION - (MACHINES WITH SN STARTING WITH 03)

FIGURE 4-13. JIB INSTALLATION - (MACHINES WITH SN STARTING WITH B3)

FIGURE 4-14. MAIN BOOM ASSEMBLY (450A)

FIGURE 4-15. MAIN BOOM ASSEMBLY (450AJ)

FIGURE 4-16. MAIN BOOM ASSEMBLY - (MACHINES WITH SN STARTING WITH B3) (CHINEESE SPEC)

FIGURE 4-17. TOWER BOOM ASSEMBLY (450A)

FIGURE 4-18. TOWER BOOM ASSEMBLY (450AJ)

FIGURE 4-19. ROTATOR ASSEMBLY

FIGURE 4-20. PLATFORM ROTATE ACTUATOR - (MACHINES WITH SN STARTING WITH B3) (CHINEESE SPEC)

FIGURE 4-21. PLATFORM SUPPORT INSTALLATION (SN 0300327905 to Present, SN B300029650 to Present)

FIGURE 4-22. TRADITIONAL PLATFORM SUPPORT INSTALLATION (SN 0300327905 through 0300336392, SN B300029650 through B300031047, SN 0300327896 through 0300327898, SN 0300325211 through 0300325212, Including B300029563 and B300029613 )

FIGURE 4-23. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WITH 03) (SN 0300336393 to Present)

FIGURE 4-24. RAPID REPLACEABLE PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031048 to Present)

FIGURE 4-25. 2WD VALVES INSTALLATION - BOOM MOUNTED (450A)

FIGURE 4-26. 2WD VALVES INSTALLATION - BOOM MOUNTED (450AJ)

FIGURE 4-27. 2WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH B3) (CSA SPEC ONLY) (450AJ) (SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 4-28. 4WD VALVES INSTALLATION - BOOM MOUNTED (450A)

FIGURE 4-29. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH 03) (450AJ)

FIGURE 4-30. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ) (Prior to SN 0300335261, Prior to SN B300031126)

FIGURE 4-31. 4WD VALVES INSTALLATION - BOOM MOUNTED (MACHINES WITH SN STARTING WITH B3) (450AJ) (SN 0300335262 to Present, SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 4-32. UPRIGHT VALVE ASSEMBLY

FIGURE 4-33. UPRIGHT VALVE ASSEMBLY (SN B300031127 to Present, SN B300031115 through B300031120)

FIGURE 4-34. BOOM VALVE ASSEMBLY (450A)

FIGURE 4-35. BOOM VALVE ASSEMBLY (450AJ)

FIGURE 4-36. BOOM VALVE ASSEMBLY (SN B300031127 to Present, SN B300031115 through B300031120)

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - SIDE GATE ENTRY (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - SIDE GATE ENTRY (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-5. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - WITH DROP BAR (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-6. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - WITH DROP BAR (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 6FT (76CM X 1.83M) - WITH DROP BAR (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M - FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-9. RAPID REPLACEABLE PLATFORM (30IN X 4FT) (76CM X 1.22M) (MACHINES WITH SN STARTING WITH 03) (SN 0300336393 to Present)

FIGURE 5-10. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336393 to Present)

FIGURE 5-11. RAPID REPLACEABLE PLATFORM (30IN X 6FT (76.2CM X 1.83M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336393 to Present)

FIGURE 5-12. PLATFORM - SWING GATE INSTALLATION (MACHINES WITH SN STARTING WTIH 03) (SN 0300336393 to Present)

FIGURE 5-13. PLATFORM - DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336393 to Present)

FIGURE 5-14. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M)(MACHINES WITH SN STARTING WITH B3) (SN B300031048 to Present)

FIGURE 5-15. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH B3) (SN B300031048 to Present)

FIGURE 5-16. RAPID REPLACEABLE PLATFORM (30IN X 6FT (76.2CM X 1.83M)(MACHINES WITH SN STARTING WITH B3) (SN B300031048 to Present)

FIGURE 5-17. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031048 to Present)

FIGURE 5-18. PLATFORM DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031048 to Present)

FIGURE 5-19. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - FALL ARREST (MACHINES WITH SN STARTING WITH B3) (ANSI, ANSI EXPORT, AND CSA SPECS) (SN B300031048 to Present)

FIGURE 5-20. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) - FALL ARREST (MACHINES WITH SN STARTING WITH 03) (ANSI, ANSI EXPORT, CSA AND JAPANEESE SPECS) (SN 0300336393 to Present)

FIGURE 5-21. CONSOLE BOX INSTALLATION (450A) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-22. CONSOLE BOX INSTALLATION (450A) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 5-23. CONSOLE BOX ASSEMBLY (450A) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 5-24. CONSOLE BOX INSTALLATION (450AJ) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-25. CONSOLE BOX INSTALLATION (450AJ) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 5-26. CONSOLE BOX ASSEMBLY (450AJ) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 5-27. PLATFORM CONSOLE BOX ASSEMBLY (450A) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-28. PLATFORM CONSOLE BOX ASSEMBLY (450A) (SN 0300336393 through 0300336393, SN B300031048 through B300030733)

FIGURE 5-29. PLATFORM CONSOLE BOX ASSEMBLY (450AJ) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-30. PLATFORM CONSOLE BOX ASSEMBLY (450AJ) (SN 0300336393 through 0300336393, SN B300031048 through B300030733)

FIGURE 5-31. LIGHT PANEL INSTALLATION – PLATFORM CONSOLE

FIGURE 5-32. FOOTSWITCH ASSEMBLY

FIGURE 5-33. TRAY ASSEMBLY

FIGURE 5-34. SKYEYE INSTALLATION

FIGURE 5-35. SKYGUARD BAR INSTALLATION

FIGURE 5-36. SKYLINE INSTALLATION (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-37. SKYLINE INSTALLATION (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 5-38. USB CHARGER INSTALLATION (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 5-39. USB CHARGER INSTALLATION (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 5-40. SKYGLAZIER INSTALLATION

FIGURE 5-41. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-42. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-43. SKYWELDER PREP PACKAGE INSTALLATION

FIGURE 5-44. WELDER ASSEMBLY

FIGURE 5-45. FALL ARREST INSTALLATION (BOLT-ON) (4FT/1.22M PLATFORM)

FIGURE 5-46. FALL ARREST INSTALLATION (BOLT-ON) (5FT/1.52M PLATFORM)

FIGURE 5-47. SOFT-TOUCH INSTALLATION (30X60)

FIGURE 5-48. SOFT-TOUCH INSTALLATION (30X72)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 6-4. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB (MACHINES WITH SN STARTING WITH 03) (450AJ)

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 6-7. LIFT CYLINDER ASSEMBLY - MAIN BOOM (450A)

FIGURE 6-8. LIFT CYLINDER ASSEMBLY - MAIN BOOM (450AJ)

FIGURE 6-9. LIFT CYLINDER ASSEMBLY - TOWER BOOM

FIGURE 6-10. MASTER CYLINDER ASSEMBLY (MACHINES WITH SN STARTING WITH 03)

FIGURE 6-11. MASTER CYLINDER ASSEMBLY - (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 6-12. STEER CYLINDER ASSEMBLY

FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY (450A)

FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY (450AJ)

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION - (WITH 17GAL HYDRAULIC TANK) (450A)

FIGURE 7-2. 2WD HYDRAULIC SYSTEM INSTALLATION - (WITH 17GAL HYDRAULIC TANK) (450AJ)

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION - (WITH PMP PUMP) (450AJ)

FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION - (WITH 17GAL HYDRAULIC TANK) (450A)

FIGURE 7-5. 4WD HYDRAULIC SYSTEM INSTALLATION - (WITH 17GAL HYDRAULIC TANK) (MACHINES WITH SN STARTING WITH 03) (450AJ)

FIGURE 7-6. 4WD HYDRAULIC SYSTEM INSTALLATION - (WITH 17GAL HYDRAULIC TANK) (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 7-7. 4WD HYDRAULIC SYSTEM INSTALLATION - (WITH PMP PUMP) (450AJ) (Prior to SN B300030139)

FIGURE 7-8. 4WD HYDRAULIC SYSTEM INSTALLATION - (WITH PMP PUMP) (MACHINES WITH SN STARTING WITH B3) (450AJ) (SN B300030140 to Present, SN B300029977 through B300029978, SN B300030036 through B300030050)

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V - ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE, RUSSIA & UK CA WITH 4000W/50HZ GENERATOR) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CCE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE, RUSSIA & UK CA SPECS WITH 4000W/50HZ GENERATOR) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE, RUSSIA & UK CA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (AUSTRALIAN, CE & UK CA SPECS) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-13. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITHOUT GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-14. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITHOUT GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-15. AC BOX AT PLATFORM - 220V AFSINT107 (CE & UK CA SPEC WITHOUT GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-16. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITHOUT GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-17. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITHOUT GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-18. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-19. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-20. AC BOX AT PLATFORM - 220V AFSINT107 (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-21. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-22. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-23. AC BOX AT PLATFORM - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS EXCEPT CSA SPECS) (SN 0300336393 to Present, SN B300031048 to Present, Including )

FIGURE 8-24. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)

FIGURE 8-25. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)

FIGURE 8-26. AC CABLE INSTALLATION - WITH TWO BREAKERS (CE, RUSSIA & UK CA SPECS)

FIGURE 8-27. AC CABLE INSTALLATION - WITH TWO BREAKERS (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-28. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE, RUSSIA & UK CA SPECS)

FIGURE 8-29. AC CABLE AND PLUG INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-30. BATTERY DISCONNECT SWITCH (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 8-31. BEACON LIGHT HARNESS (BLUE AND RED BEACON LIGHT)

FIGURE 8-32. BEACON JUMPER HARNESS

FIGURE 8-33. BOOM CABLES AND CLAMPS INSTALLATION - (WITHOUT ARCTIC PACKAGE) (450A)

FIGURE 8-34. BOOM CABLES AND CLAMPS INSTALLATION - (WITHOUT ARCTIC PACKAGE) (450AJ)

FIGURE 8-35. BOOM CABLES AND CLAMPS INSTALLATION - (WITHOUT ARCTIC PACKAGE AND AC CABLES) (MACHINES WITH SN STARTING WITH B3) (450AJ)

FIGURE 8-36. BOOM CABLES AND CLAMPS INSTALLATION - (WITH ARCTIC PACKAGE) (450A)

FIGURE 8-37. BOOM CABLES AND CLAMPS INSTALLATION - (WITH ARCTIC PACKAGE) (450AJ)

FIGURE 8-38. BOOM CABLES AND CLAMPS INSTALLATION - (MACHINES WITH 50HZ 4000W GENERATORS) (450AJ)

FIGURE 8-39. BOOM CABLES AND CLAMPS INSTALLATION - (MACHINES WITH 60HZ 4000W GENERATORS) (450AJ)

FIGURE 8-40. BOOM CABLES AND CLAMPS INSTALLATION - (MACHINES WITH 7500W GENERATOR AND WITHOUT ARCTIC PACKAGE) (450A)

FIGURE 8-41. BOOM CABLES AND CLAMPS INSTALLATION - (MACHINES WITH 7500W GENERATORS AND WITHOUT ARCTIC PACKAGE) (450AJ)

FIGURE 8-42. BOOM CABLES AND CLAMPS INSTALLATION - (MACHINES WITH 7500W GENERATOR AND WITH ARCTIC PACKAGE) (450A)

FIGURE 8-43. BOOM CABLES AND CLAMPS INSTALLATION - (MACHINES WITH 7500W GENERATORS AND WITH ARCTIC PACKAGE) (450AJ)

FIGURE 8-44. BOOM HARNESS - (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (450A)

FIGURE 8-45. BOOM HARNESS - (MAIN BOOM) (WITHOUT ARCTIC PACKAGE) (450AJ)

FIGURE 8-46. BOOM HARNESS - (MAIN BOOM) (WITH ARCTIC PACKAGE) (450A)

FIGURE 8-47. BOOM HARNESS - (MAIN BOOM) (WITH ARCTIC PACKAGE) (450AJ)

FIGURE 8-48. BOOM HARNESS - (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE) (450A)

FIGURE 8-49. BOOM HARNESS - (MAIN BOOM AC CABLE) (WITHOUT ARCTIC PACKAGE) (450AJ)

FIGURE 8-50. BOOM HARNESS - (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE) (450A)

FIGURE 8-51. BOOM HARNESS - (MAIN BOOM AC CABLE) (WITH ARCTIC PACKAGE) (450AJ)

FIGURE 8-52. BOOM HARNESS - TOWER BOOM (WITHOUT ARCTIC PACKAGE)

FIGURE 8-53. BOOM HARNESS - TOWER BOOM (WITH ARCTIC PACKAGE)

FIGURE 8-54. BOOM HARNESS - TOWER BOOM AC CABLE (WITHOUT ARCTIC PACKAGE)

FIGURE 8-55. BOOM HARNESS - TOWER BOOM AC CABLE (WITH ARCTIC PACKAGE)

FIGURE 8-56. BOOM VALVE HARNESS

FIGURE 8-57. BREAKER BOX KIT WITH SINGLE DOUBLE POLE BREAKER - CE, RUSSIA & UK CA SPECS

FIGURE 8-58. BREAKER BOX KIT

FIGURE 8-59. BREAKER BOX KIT WITH THREE BREAKERS - CE, RUSSIA & UK CA SPECS

FIGURE 8-60. BREAKER BOX KIT - 30MA/16 AMP

FIGURE 8-61. CHASSIS SOLENOID HARNESS

FIGURE 8-62. CLEARSKY CS550 BEACON INSTALLATION - WITH PLASTIC HOOD

FIGURE 8-63. CLEARSKY CS550 BEACON INSTALLATION - WITH METAL HOOD

FIGURE 8-64. ENGINE HARNESS - DEUTZ D2011

FIGURE 8-65. ENGINE HARNESS - DEUTZ D2.9L4

FIGURE 8-66. ENGINE HARNESS - DEUTZ D2.9L4 ENGINE (STAGE V) (Prior to SN 0300329535, Prior to SN B300029791)

FIGURE 8-67. ENGINE HARNESS - DEUTZ D2.9L4 ENGINE (STAGE V) (SN 0300329536 to Present, SN B300029792 to Present)

FIGURE 8-68. ENGINE HARNESS - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 8-69. ENGINE HARNESS - KUBOTA

FIGURE 8-70. FUEL HARNESS - DEUTZ D2.9L4 ENGINE

FIGURE 8-71. GENERATOR HARNESS - 2500W GENERATOR (60HZ)

FIGURE 8-72. GENERATOR HARNESS - 2500W GENERATOR (50HZ)

FIGURE 8-73. GENERATOR HARNESS - 4000W GENERATOR

FIGURE 8-74. GROUND CONTROL PANEL HARNESS

FIGURE 8-75. HOUR METER JUMPER HARNESS

FIGURE 8-76. KUBOTA D/F POWER HARNESS

FIGURE 8-77. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-78. PLATFORM INTERFACE HARNESS

FIGURE 8-79. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE, RUSSIA & UK CA SPECS)

FIGURE 8-80. RECEPTACLE BOX KIT - 220V IEC BLUE (CE, RUSSIA & UK CA SPECS)

FIGURE 8-81. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN BOX (CE, RUSSIA & UK CA SPECS)

FIGURE 8-82. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN BOX (CE, RUSSIA & UK CA SPECS)

FIGURE 8-83. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE, RUSSIA & UK CA SPECS)

FIGURE 8-84. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-85. SKYEYE RECEIVER HARNESS

FIGURE 8-86. SKYEYE EMITTER HARNESS

FIGURE 8-87. SKYLINE HARNESS

FIGURE 8-88. TURNTABLE HARNESS

FIGURE 8-89. USB HARNESS (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 8-90. VALVE HARNESS - MAIN VALVE

FIGURE 8-91. VALVE HARNESS - PLATFORM VALVE

FIGURE 8-92. WORKLIGHT HARNESS (SN 0300336393 to Present, SN B300031048 to Present)

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION – ANSI, ANSI EXPORT AND CSA SPECS WITH DEUTZ ENGINES (ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-2. DECAL INSTALLATION – ANSI, ANSI EXPORT AND CSA SPECS WITH DEUTZ ENGINES (ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-3. DECAL INSTALLATION – ANSI AND ANSI EXPORT SPECS WITH KUBOTA ENGINES (ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-4. DECAL INSTALLATION – ANSI AND ANSI EXPORT SPECS WITH KUBOTA ENGINES (ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-5. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-6. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-7. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-8. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-9. DECAL INSTALLATION - CE & UK CA SPEC (ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-10. DECAL INSTALLATION - CE & UK CA SPEC (ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-11. DECAL INSTALLATION - CSA SPEC WITH DEUTZ ENGINES (FRENCH/ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-12. DECAL INSTALLATION - CSA SPEC WITH DEUTZ ENGINES (FRENCH/ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-13. DECAL INSTALLATION - CSA SPEC WITH KUBOTA ENGINES (FRENCH/ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-14. DECAL INSTALLATION - CSA SPEC WITH KUBOTA ENGINES (FRENCH/ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-15. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-16. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-17. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-18. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-19. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-20. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-21. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH) (Prior to SN 0300336392, Prior to SN B300031047)

FIGURE 9-22. DECAL INSTALLATION - LATIN AMERICA SPEC (SPANISH/ENGLISH) (SN 0300336393 to Present, SN B300031048 to Present)

FIGURE 9-23. DECAL INSTALLATION - OPTIONS

FIGURE 9-24. TOW BAR DECAL INSTALLATION - ENGLISH LANGUAGE (ANSI, ANSI EXPORT, CE, CHINA, JAPANESE AND RUSSIA SPECS)

FIGURE 9-25. TOW BAR DECAL INSTALLATION - ENGLISH/SPANISH LANGUAGE (ANSI EXPORT SPECS)

FIGURE 9-26. TOW BAR DECAL INSTALLATION - SPANISH LANGUAGE (ANSI EXPORT, CE AND RUSSIA SPECS)

FIGURE 9-27. SKYWELDER DECAL INSTALLATION – 50HZ (ANSI EXPORT SPECS)

FIGURE 9-28. SKYWELDER DECAL INSTALLATION - 60HZ (ANSI EXPORT SPECS)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 450A 450AJ Parts Catalog 3122338900

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