JLG Boom Lift 400S HC3 460SJ HC3 Parts Catalog 31220612

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JLG Boom Lift 400S HC3 460SJ HC3 Parts Catalog 31220612
Size: 54.86 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 400S HC3, 460SJ HC3 Boom Lift
Part Number: 31220612
Publication Date: 2025
Number of Pages: 730 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. STEER INSTALLATION - WITHOUT TOW PACKAGE (400S HC3)​

FIGURE 1-3. STEER INSTALLATION - WITHOUT TOW PACKAGE (460SJ HC3)​

FIGURE 1-4. STEER INSTALLATION - WITH TOW PACKAGE (400S HC3)​

FIGURE 1-5. STEER INSTALLATION - WITH TOW PACKAGE (460SJ HC3)​

FIGURE 1-6. WHEEL DRIVE AND FRAME VALVES INSTALLATION (400S HC3)​

FIGURE 1-7. WHEEL DRIVE AND FRAME VALVES INSTALLATION (460SJ HC3)​

FIGURE 1-8. DRIVE HUB ASSEMBLY - FRONT (400S HC3)​

FIGURE 1-9. DRIVE HUB/BRAKE ASSEMBLY - REAR (400S HC3)​

FIGURE 1-10. DRIVE HUB/BRAKE ASSEMBLY - REAR (460SJ HC3)​

FIGURE 1-11. DRIVE MOTOR ASSEMBLY (400S HC3)​

FIGURE 1-12. DRIVE MOTOR ASSEMBLY (460SJ HC3)​

FIGURE 1-13. TRACTION VALVE ASSEMBLY​

FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 14 X 176.5 FOAM FILLED​

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (400S HC3)​

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33 X 12D610 FOAM-FILLED (460SJ HC3)​

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (400S HC3)​

FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FF NON-MARKING​

FIGURE 1-19. TIRE AND WHEEL INSTALLATION - TURF​

FIGURE 1-20. LP TANK BRACKETS INSTALLATIONS​

FIGURE 1-21. FRAME SHIELDS INSTALLATION - WITHOUT TOW PACKAGE​

FIGURE 1-22. FRAME SHIELDS INSTALLATION - WITH TOW PACKAGE​

FIGURE 1-23. TOW PACKAGE INSTALLATION​

FIGURE 1-24. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (400S HC3)​

FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ HC3)​

FIGURE 2-3. CONTROL VALVE ASSEMBLY (400S HC3)​

FIGURE 2-4. CONTROL VALVE ASSEMBLY (460SJ HC3)​

FIGURE 2-5. AXLE CONTROL VALVE ASSEMBLY​

FIGURE 2-6. SWING DRIVE INSTALLATION​

FIGURE 2-7. SWING DRIVE MOTOR/HUB ASSEMBLY​

FIGURE 2-8. TURNTABLE BEARING INSTALLATION​

FIGURE 2-9. BEARING LUBE INSTALLATION​

FIGURE 2-10. TURNTABLE LOCK INSTALLATION​

FIGURE 2-11. ROTARY COUPLING INSTALLATION​

FIGURE 2-12. TANK INSTALLATION - DIESEL ENGINES​

FIGURE 2-13. TANK INSTALLATION - GAS ENGINES​

FIGURE 2-14. HYDRAULIC TANK ASSEMBLY​

FIGURE 2-15. AUXILIARY POWER INSTALLATION - WITHOUT BATTERY DISCONNECT​

FIGURE 2-16. AUXILIARY POWER INSTALLATION - WITH BATTERY DISCONNECT​

FIGURE 2-17. AUXILIARY POWER PUMP/MOTOR ASSEMBLY​

FIGURE 2-18. ELECTRICAL INSTALLATION (400S HC3) (Prior to SN 0300298215)​

FIGURE 2-19. ELECTRICAL INSTALLATION (400S HC3) (SN 0300298215 to Present)​

FIGURE 2-20. ELECTRICAL INSTALLATION (460SJ HC3)​

FIGURE 2-21. ELECTRICAL INSTALLATION (WITH DEUTZ D2.9L4 (STAGE V) ENGINES) (460SJ HC3)​

FIGURE 2-22. ELECTRICAL PANEL ASSEMBLY​

FIGURE 2-23. GROUND CONTROL BOX ASSEMBLY (400S HC3)​

FIGURE 2-24. GROUND CONTROL BOX ASSEMBLY (460SJ HC3)​

FIGURE 2-25. GROUND CONTROL BOX ASSEMBLY (WITH DEUTZ D2.9L4 (STAGE V) ENGINES) (CE SPECS) (460SJ HC3)​

FIGURE 2-26. GROUND CONTROL BRACKET INSTALLATION (400S HC3)​

FIGURE 2-27. GROUND CONTROL BRACKET INSTALLATION (460SJ HC3)​

FIGURE 2-28. GROUND CONTROL BRACKET INSTALLATION (WITH DEUTZ D2.9L4 (STAGE V) ENGINES) (CE SPECS) (460SJ HC3)​

FIGURE 2-29. KEYSWITCH AND PANEL DECAL INSTALLATION (400S HC3)​

FIGURE 2-30. KEYSWITCH AND PANEL DECAL INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPECS) (460SJ HC3)​

FIGURE 2-31. KEYSWITCH AND PANEL DECAL INSTALLATION (CE-LRC & UK CA SPECS) (460SJ HC3)​

FIGURE 2-32. KEYSWITCH AND PANEL DECAL INSTALLATION (CE & UK CA SPECS WITH DEUTZ D2.9L4 (STAGE V) ENGINES (460SJ HC3)​

FIGURE 2-33. LIGHT PANEL INSTALLATION​

FIGURE 2-34. STROBE LIGHT INSTALLATION (AMBER) (WITHOUT CLEARSKY BEACON) (Prior to SN 0300298215)​

FIGURE 2-35. STROBE LIGHT INSTALLATION (AMBER) (WITHOUT CLEARSKY BEACON) (SN 0300298215 to Present)​

FIGURE 2-36. STROBE LIGHT INSTALLATION (BLUE) (WITHOUT CLEARSKY BEACON)​

FIGURE 2-37. STROBE LIGHT INSTALLATION (RED) (WITHOUT CLEARSKY BEACON)​

FIGURE 2-38. HOODS INSTALLATION - ABS (DEUTZ ENGINES) (Prior to SN 0300298215)​

FIGURE 2-39. HOODS INSTALLATION - ABS (DEUTZ ENGINES) (SN 0300298215 to Present)​

FIGURE 2-40. HOODS INSTALLATION - ABS (KUBOTA ENGINES) (Prior to SN 0300298215)​

FIGURE 2-41. HOODS INSTALLATION - ABS (KUBOTA ENGINES) (SN 0300298215 to Present)​

FIGURE 2-42. HOODS INSTALLATION - STEEL (Prior to SN 0300298215)​

FIGURE 2-43. HOODS INSTALLATION - STEEL (SN 0300298215 to Present)​

FIGURE 2-44. HOOD ASSEMBLY - ENGINE SIDE (ABS)​

FIGURE 2-45. HOOD ASSEMBLY - ENGINE SIDE (STEEL)​

FIGURE 2-46. HOOD ASSEMBLY - TANK SIDE (ABS) (Prior to SN 0300298215)​

FIGURE 2-47. ABS HOOD ASSEMBLY - TANK SIDE (SN 0300298215 to Present)​

FIGURE 2-48. HOOD ASSEMBLY - TANK SIDE (STEEL) (Prior to SN 0300298215)​

FIGURE 2-49. STEEL HOOD ASSEMBLY - TANK SIDE (SN 0300298215 to Present)​

FIGURE 2-50. SOUND REDUCTION INSTALLATION (STEEL HOODS)​

FIGURE 2-51. TURNTABLE COVERS INSTALLATION​

FIGURE 2-52. WHITE NOISE (AMBIENT) ALARM INSTALLATION​

FIGURE 2-53. WHITE NOISE (CONSTANT) ALARM INSTALLATION​

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ D2011 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-2. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-3. DEUTZ D2011 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-4. DEUTZ D2011 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)​

FIGURE 3-5. DEUTZ D2011 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-6. DEUTZ D2011 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-7. DEUTZ D2011 ENGINE COMPONENTS​

FIGURE 3-8. DEUTZ D2.9L4 ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-9. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-10. DEUTZ D2.9L4 ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-11. DEUTZ D2.9L4 ENGINE INSTALLATION (WITH ARCTIC PACKAGE)​

FIGURE 3-12. DEUTZ D2.9L4 ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-13. DEUTZ D2.9L4 ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-14. DEUTZ D2.9L4 ENGINE COMPONENTS​

FIGURE 3-15. DEUTZ D2.9L4 (STAGE V) ENGINE INSTALLATION​

FIGURE 3-16. DEUTZ D2.9L4 (STAGE V) ENGINE AND PUMP SUB-ASSEMBLY​

FIGURE 3-17. DEUTZ D2.9L4 (STAGE V) ENGINE ASSEMBLY​

FIGURE 3-18. ENGINE COMPONENTS - DEUTZ D2.9L4 (STAGE V) ENGINE (WITHOUT ARCTIC PACKAGE) (CE & UK CA SPECS)​

FIGURE 3-19. DEUTZ D2.9L4 (STAGE V) ENGINE COMPONENTS​

FIGURE 3-20. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TD2.9L4 ENGINES)​

FIGURE 3-21. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ D2.9L4 (STAGE V) ENGINES)​

FIGURE 3-22. QUICKFIT OIL DRAIN INSTALLATION (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-23. BREATHER HEATER INST (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-24. ENGINE MOUNT (WITH GENERATOR) – DEUTZ D2.9L4 (STAGE V) ENGINE​

FIGURE 3-25. ENGINE MOUNT (WITHOUT GENERATOR) – DEUTZ D2.9L4 (STAGE V) ENGINE​

FIGURE 3-26. KUBOTA ENGINE INSTALLATION (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-27. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-28. KUBOTA ENGINE ASSEMBLY (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-29. KUBOTA ENGINE INSTALLATION (WITH ARCTIC PACKAGE)​

FIGURE 3-30. KUBOTA ENGINE AND PUMP SUB-ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-31. KUBOTA ENGINE ASSEMBLY (WITH ARCTIC PACKAGE)​

FIGURE 3-32. KUBOTA ENGINE COMPONENTS​

FIGURE 3-33. PUMP COUPING KIT (DEUTZ ENGINES)​

FIGURE 3-34. PUMP COUPING KIT (KUBOTA ENGINES)​

FIGURE 3-35. PISTON PUMP ASSEMBLY​

FIGURE 3-36. SPARK ARRESTOR MUFFLER INSTALLATION - DEUTZ D2011 STAGE 5 ENGINES​

FIGURE 3-37. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ ENGINES WITH ABS HOODS​

FIGURE 3-38. ENGINE HOOD BAFFLE INSTALLATION - DEUTZ ENGINES WITH STEEL HOODS​

FIGURE 3-39. ENGINE HOOD BAFFLE INSTALLATION - KUBOTA ENGINES​

FIGURE 3-40. ENGINE TRAY JACK INSTALLATION​

FIGURE 3-41. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-42. 2500W/110V/60HZ GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINES​

FIGURE 3-43. 2500W/110V/60HZ GENERATOR INSTALLATION - KUBOTA ENGINES​

FIGURE 3-44. 4000W/50HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-45. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-46. 4000W/60HZ GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINES​

FIGURE 3-47. 4000W/50HZ GENERATOR INSTALLATION (DEUTZ D2.9L4 (STAGE V) ENGINES)​

FIGURE 3-48. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-49. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2011 ENGINES​

FIGURE 3-50. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - DEUTZ D2.9L4 ENGINES​

FIGURE 3-51. 7500W/60HZ SKYPOWER GENERATOR INSTALLATION - KUBOTA ENGINES​

FIGURE 3-52. 7500W/50HZ SKYPOWER GENERATOR INSTALLATION (DEUTZ D2.9L4 (STAGE V) ENGINES)​

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION (400S HC3)​

FIGURE 4-2. BOOM INSTALLATION (460SJ HC3)​

FIGURE 4-3. MAIN BOOM ASSEMBLY (400S HC3)​

FIGURE 4-4. MAIN BOOM ASSEMBLY (460SJ HC3)​

FIGURE 4-5. JIB BOOM ASSEMBLY (460SJ HC3)​

FIGURE 4-6. ROTATOR ASSEMBLY (400S HC3)​

FIGURE 4-7. ROTATOR ASSEMBLY (460SJ HC3)​

FIGURE 4-8. SUPPORT, PLATFORM INSTALLATION​

FIGURE 4-9. POWER TRACK INSTALLATION (400S HC3)​

FIGURE 4-10. POWER TRACK INSTALLATION (460SJ HC3)​

FIGURE 4-11. CAPACITY SWITCH INSTALLATION (400S HC3)​

FIGURE 4-12. CAPACITY SWITCH INSTALLATION (460SJ HC3)​

FIGURE 4-13. TRANSPORT POSITION SWITCH INSTALLATION​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 3FT (76CM X .91M)​

FIGURE 5-2. PLATFORM ASSEMBLY WITH DROP-BAR - 30IN X 5FT (76CM X 1.52M)​

FIGURE 5-3. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-4. PLATFORM ASSEMBLY WITH DROP-BAR - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-5. PLATFORM ASSEMBLY WITH GATE - 30IN X 5FT (76CM X 1.52M)​

FIGURE 5-6. PLATFORM ASSEMBLY WITH GATE- 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-7. PLATFORM ASSEMBLY WITH GATE - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-8. PLATFORM ASSEMBLY WITH FALL ARREST - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-9. PLATFORM ASSEMBLY WITH TRI-ENTRY (1 GATE / 2 DROP BARS) - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-10. PLATFORM ASSEMBLY WITH TRI-ENTRY (1 GATE/2 DROP BARS) - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-11. PLATFORM ASSEMBLY WITH TRI-ENTRY (3 DROP BARS) - 36IN X 6FT (91.5CM X 1.83M)​

FIGURE 5-12. PLATFORM ASSEMBLY WITH TRI-ENTRY (3 DROP BARS) - 36IN X 8FT (91.5CM X 2.44M)​

FIGURE 5-13. CONSOLE BOX ASSEMBLY WITH FOOTSWITCH​

FIGURE 5-14. FOOTSWITCH ASSEMBLY​

FIGURE 5-15. CONTROLLER ASSEMBLY- DRIVE/STEER​

FIGURE 5-16. CONTROLLER ASSEMBLY - LIFT/SWING​

FIGURE 5-17. FALL ARREST (BOLT-ON) INSTALLATION - 30IN PLATFORM​

FIGURE 5-18. FALL ARREST (BOLT-ON) INSTALLATION - 72IN STANDARD PLATFORM​

FIGURE 5-19. FALL ARREST (BOLT-ON) INSTALLATION - 72IN TRI-ENTRY PLATFORM​

FIGURE 5-20. FALL ARREST (BOLT-ON) INSTALLATION - 96IN PLATFORM​

FIGURE 5-21. LIGHT PANEL INSTALLATION​

FIGURE 5-22. PLATFORM POWER - USB​

FIGURE 5-23. SKYEYE INSTALLATION​

FIGURE 5-24. SKYGLAZIER INSTALLATION (ANSI, ANSI EXPORT, CE & CSA SPECS) (400S HC3)​

FIGURE 5-25. SKYGLAZIER INSTALLATION (ANSI, AUSTRALIAN & CSA SPECS) (460SJ HC3)​

FIGURE 5-26. SKYGUARD BAR INSTALLATION​

FIGURE 5-27. SKYLINE INSTALLATION​

FIGURE 5-28. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-29. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-30. SKYWELDER PREP PACKAGE (60HZ) (MACHINES WITH SN STARTING WITH 03 ONLY​

FIGURE 5-31. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.83M FALL ARREST PLATFORM (MACHINES WITH SN STARTING WITH 03 ONLY)​

FIGURE 5-32. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M PLATFORM (MACHINES WITH SN STARTING WITH 03 ONLY​

FIGURE 5-33. STORAGE TRAY INSTALLATION - CENTER​

FIGURE 5-34. WELDER ASSEMBLY​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (400S HC3)​

FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (460SJ HC3)​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB (460SJ HC3)​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - BOOM (400S HC3)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - BOOM (460SJ HC3)​

FIGURE 6-7. MASTER CYLINDER ASSEMBLY (400S HC3)​

FIGURE 6-8. MASTER CYLINDER ASSEMBLY (460SJ HC3)​

FIGURE 6-9. STEER CYLINDER ASSEMBLY​

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY (400S HC3)​

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY (460SJ HC3)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM (400S HC3)​

FIGURE 7-2. HYDRAULIC DIAGRAM (460SJ HC3)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (MACHINES WITH 2500W GENERATOR/NO GENERATOR OPTIONS) (ANSI AND CSA SPECS)​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - CUSTOMER SUPPLIED RECEPTACLE (ANSI EXPORT, CE, CHINA & UK CA SPECS)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS) (2500W AND 7500W SKYPOWER GENERATORS)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS) (4000W GENERATOR)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS) (2500W AND 7500W SKYPOWER GENERATORS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS) (4000W GENERATOR)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS) (WITHOUT GENERATOR)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (CE & UK CA SPECS) (4000W GENERATOR)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (WITHOUT GENERATOR)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (CE & UK CA SPECS) (4000W GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS) (WITHOUT GENERATOR)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 (CE & UK CA SPECS) (4000W GENERATOR)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V GFCI RECEPTACLE (ANSI, ANSI EXPORT AND CSA SPECS WITH 4000W SKYPOWER GENERATOR)​

FIGURE 8-14. BATTERY DISCONNECT INSTALLATION​

FIGURE 8-15. BEACON HARNESS​

FIGURE 8-16. BOOM HARNESS (400S HC3)​

FIGURE 8-17. BOOM HARNESS (460SJ HC3)​

FIGURE 8-18. BREAKER BOX INSTALLATION - 110V/220V WITH 1 BREAKER (CE & UK CA SPECS)​

FIGURE 8-19. BREAKER BOX INSTALLATION - 110V/220V WITH 3 BREAKERS (CE & UK CA SPECS)​

FIGURE 8-20. BREAKER BOX KIT - 1 DOUBLE BREAKER (CE & UK CA SPECS)​

FIGURE 8-21. BREAKER BOX KIT - 1 BREAKER (CE & UK CA SPECS)​

FIGURE 8-22. BREAKER BOX KIT - 3 BREAKERS (CE & UK CA SPECS)​

FIGURE 8-23. CABLES AND CLAMPS INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR (400S HC3)​

FIGURE 8-24. CABLES AND CLAMPS INSTALLATION - WITH 4000W/50HZ GENERATOR (400S HC3)​

FIGURE 8-25. CABLES AND CLAMPS INSTALLATION - WITH 4000W/60HZ GENERATOR (400S HC3)​

FIGURE 8-26. CABLES AND CLAMPS INSTALLATION - WITH 7500W GENERATOR (400S HC3)​

FIGURE 8-27. CABLES AND CLAMPS INSTALLATION - WITH 2500W GENERATOR OR NO GENERATOR (460SJ HC3)​

FIGURE 8-28. CABLES AND CLAMPS INSTALLATION - WITH 4000W/50HZ GENERATOR (460SJ HC3)​

FIGURE 8-29. CABLES AND CLAMPS INSTALLATION - WITH 4000W/60HZ GENERATOR (460SJ HC3)​

FIGURE 8-30. CABLES AND CLAMPS INSTALLATION - WITH 7500W GENERATOR (460SJ HC3)​

FIGURE 8-31. CAPACITY SWITCH HARNESS (400S HC3)​

FIGURE 8-32. CAPACITY SWITCH HARNESS (460SJ HC3)​

FIGURE 8-33. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 8-34. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (ANSI EXPORT, CE, JAPANESE & UK CA SPECS)​

FIGURE 8-35. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-36. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 8-37. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (CHINA SPECS)​

FIGURE 8-38. CLEARSKY CS550 BEACON INSTALLATION (WITH METAL HOOD)​

FIGURE 8-39. CLEARSKY CS550 BEACON INSTALLATION (WITH PLASTIC HOOD)​

FIGURE 8-40. CLEARSKY HARNESS - 3-WIRE TELEMATICS​

FIGURE 8-41. CLEARSKY HARNESS - CANBUS TELEMATICS​

FIGURE 8-42. ENGINE HARNESS ASSEMBLY (DEUTZ D2011)​

FIGURE 8-43. ENGINE HARNESS - DEUTZ D2.9L4​

FIGURE 8-44. ENGINE HARNESS - DEUTZ D2.9L4 (STAGE V) ENGINE​

FIGURE 8-45. ENGINE HARNESS ASSEMBLY (KUBOTA)​

FIGURE 8-46. FUEL HARNESS (DEUTZ D2.9L4 ENGINES)​

FIGURE 8-47. FUEL HARNESS - DEUTZ D2.9L4 (STAGE V) ENGINE​

FIGURE 8-48. FUEL HARNESS (KUBOTA ENGINES)​

FIGURE 8-49. GENERATOR HARNESS - 2500W GENERATOR​

FIGURE 8-50. GENERATOR HARNESS - 4000W GENERATOR (CONTROL BOX TO GENERATOR) (DEUTZ ENGINES)​

FIGURE 8-51. GENERATOR HARNESS - 7500W GENERATOR (CONTROL BOX TO GENERATOR)​

FIGURE 8-52. GROUND CONTROL BOX HARNESS​

FIGURE 8-53. HIGH CAPACITY HARNESS (460SJ HC3)​

FIGURE 8-54. TURNTABLE HARNESS​

FIGURE 8-55. VALVE HARNESS - MAIN VALVE​

FIGURE 8-56. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-57. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-58. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-59. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 8-60. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 8-61. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 8-62. RECEPTACLE/BREAKER BOX ASSEMBLY - 240V (4000W AND 7500W SKYPOWER GENERATORS) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 8-63. SKYEYE EMITTER HARNESS​

FIGURE 8-64. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-65. SKYEYE RECEIVER HARNESS​

FIGURE 8-66. SKYGUARD HARNESS​

FIGURE 8-67. SKYGUARD INTERFACE HARNESS​

FIGURE 8-68. SKYLINE HARNESS​

FIGURE 8-69. STROBE LIGHT HARNESS (BLUE AND RED STROBE LIGHTS)​

FIGURE 8-70. TELESCOPE IN PROXIMITY SENSORS HARNESS (400S HC3)​

FIGURE 8-71. TELESCOPE IN PROXIMITY SENSORS HARNESS (460SJ HC3)​

FIGURE 8-72. TELESCOPE OUT PROXIMITY SENSORS HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPECS (DIESEL MACHINES)​

FIGURE 9-2. DECAL INSTALLATION - ANSI SPECS (GAS MACHINES)​

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPECS​

FIGURE 9-4. DECAL INSTALLATION - BRAZIL SPECS​

FIGURE 9-5. DECAL INSTALLATION - CE SPECS​

FIGURE 9-6. DECAL INSTALLATION - CHINESE SPECS​

FIGURE 9-7. DECAL INSTALLATION - CSA SPECS (DIESEL MACHINES)​

FIGURE 9-8. DECAL INSTALLATION - CSA SPECS (GAS MACHINES)​

FIGURE 9-9. DECAL INSTALLATION - JAPANESE SPECS​

FIGURE 9-10. DECAL INSTALLATION - KOREAN SPECS​

FIGURE 9-11. DECAL INSTALLATION - LATIN AMERICAN SPECS​

FIGURE 9-12. DECAL INSTALLATION - OPTIONS​

FIGURE 9-13. DECAL INSTALLATION - SKYWELDER (50HZ)​

FIGURE 9-14. DECAL INSTALLATION - SKYWELDER (60HZ)​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS​

PART NUMBER INDEX