JLG Boom Lift 400S 460SJ Parts Manual 31219193

Hyundai · Jun 18, 2026

JLG Boom Lift 400S 460SJ Parts Manual 31219193
Size: 55.13 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 400S 460SJ Boom Lift
Part Number: 31219193
Publication Date: 2024
Number of Pages: 708 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION

FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE

FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE

FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)

FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)

FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY - REAR

FIGURE 1-7. DRIVE HUB ASSEMBLY - FRONT

FIGURE 1-8. HUB - SPINDLE ASSEMBLY (2WD)

FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)

FIGURE 1-11. TRACTION VALVE ASSEMBLY (2WD)

FIGURE 1-12. TRACTION VALVE ASSEMBLY (4WD)

FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ALL SPECS)

FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (AVAILABLE ON ALL SPECS)

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED (AVAILABLE ON ALL SPECS)

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33/16LL X 16.1 FOAM FILLED TURF (ANSI AND ANSI EXPORT SPECS)

FIGURE 1-17. TOW BAR INSTALLATION

FIGURE 1-18. TOW BAR ASSEMBLY

FIGURE 1-19. FRAME SHIELD INSTALLATION - WITHOUT TOW BAR

FIGURE 1-20. FRAME SHIELD INSTALLATION - WITH TOW BAR

FIGURE 1-21. LP TANK BRACKETS INSTALLATION

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (400S)

FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ)

FIGURE 2-3. MAIN VALVE ASSEMBLY (400S)

FIGURE 2-4. MAIN VALVE ASSEMBLY (460SJ)

FIGURE 2-5. AXLE VALVE ASSEMBLY

FIGURE 2-6. AUXILIARY PUMP AND BATTERY WITH DISCONNECT SWITCH INSTALLATION

FIGURE 2-7. AUXILIARY PUMP AND BATTERY INSTALLATION

FIGURE 2-8. AUXILIARY PUMP ASSEMBLY

FIGURE 2-9. SWING DRIVE INSTALLATION

FIGURE 2-10. SWING HUB/MOTOR ASSEMBLY

FIGURE 2-11. TURNTABLE BEARING INSTALLATION

FIGURE 2-12. BEARING LUBE INSTALLATION

FIGURE 2-13. TURNTABLE LOCK INSTALLATION

FIGURE 2-14. TURNTABLE COVERS INSTALLATION

FIGURE 2-15. ROTARY COUPLING INSTALLATION

FIGURE 2-16. TANKS INSTALLATION - DIESEL MACHINES

FIGURE 2-17. TANKS INSTALLATION - GAS MACHINES

FIGURE 2-18. HYDRAULIC TANK ASSEMBLY

FIGURE 2-19. ELECTRICAL INSTALLATION (400S)

FIGURE 2-20. ELECTRICAL INSTALLATION (460SJ)

FIGURE 2-21. ELECTRICAL INSTALLATION - WITH DEUTZ (STAGE V) (460SJ)

FIGURE 2-22. ELECTRICAL PANEL ASSEMBLY (WITH GROUND CONTROL MODULE 1001170094)

FIGURE 2-23. ELECTRICAL PANEL ASSEMBLY (WITH GROUND CONTROL MODULE 1001280340)

FIGURE 2-24. GROUND CONTROL ASSEMBLY (400S)

FIGURE 2-25. GROUND CONTROL ASSEMBLY (460SJ)

FIGURE 2-26. GROUND CONTROL ASSEMBLY - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)

FIGURE 2-27. GROUND CONTROL MOUNTING (400S)

FIGURE 2-28. GROUND CONTROL MOUNTING (460SJ)

FIGURE 2-29. GROUND CONTROL MOUNTING - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)

FIGURE 2-30. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (400S)

FIGURE 2-31. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPEC) (460SJ)

FIGURE 2-32. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (CE(LRC) & UK CA SPEC) (460SJ)

FIGURE 2-33. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (STAGE V) (CE & UK CA SPECS) (460SJ)

FIGURE 2-34. LIGHT PANEL INSTALLATION

FIGURE 2-35. BEACON LIGHT INSTALLATION - AMBER

FIGURE 2-36. BEACON LIGHT INSTALLATION - BLUE

FIGURE 2-37. BEACON LIGHT INSTALLATION - RED

FIGURE 2-38. WHITE NOISE ALARM INSTALLATION (AMBIENT)

FIGURE 2-39. WHITE NOISE ALARM INSTALLATION (CONSTANT)

FIGURE 2-40. HOOD INSTALLATION - ABS (DEUTZ & GM ENGINES)

FIGURE 2-41. HOOD INSTALLATION - ABS (KUBOTA ENGINES)

FIGURE 2-42. HOOD INSTALLATION - STEEL

FIGURE 2-43. ABS HOOD ASSEMBLY - ENGINE SIDE

FIGURE 2-44. ABS HOOD ASSEMBLY - ENGINE SIDE (CE & UK CA SPEC)

FIGURE 2-45. ABS HOOD ASSEMBLY - TANK SIDE

FIGURE 2-46. ABS HOOD ASSEMBLY - TANK SIDE (CE & UK CA SPEC)

FIGURE 2-47. STEEL HOOD ASSEMBLY - ENGINE SIDE

FIGURE 2-48. STEEL HOOD ASSEMBLY - TANK SIDE

FIGURE 2-49. SOUND REDUCTION INSTALLATION - KUBOTA ENGINE MACHINES WITH STEEL HOODS

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)

FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)

FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011

FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)

FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-11. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)

FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-13. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-14. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI, ANSI EXPORT AND CSA SPECS)

FIGURE 3-15. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-17. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-18. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)

FIGURE 3-19. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE

FIGURE 3-20. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)

FIGURE 3-21. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)

FIGURE 3-22. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-23. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-24. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)

FIGURE 3-25. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)

FIGURE 3-26. DEUTZ D2.9L4 ENGINE ASSEMBLY (CHINA IV)

FIGURE 3-27. DUETZ D2.9L4 ENGINE COMPONENTS (CHINA IV)

FIGURE 3-28. PUMP COUPLING KIT (DEUTZ ENGINES)

FIGURE 3-29. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)

FIGURE 3-30. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)

FIGURE 3-31. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)

FIGURE 3-32. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)

FIGURE 3-33. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)

FIGURE 3-34. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)

FIGURE 3-35. ENGINE COMPONENTS - KUBOTA

FIGURE 3-36. PUMP COUPLING KIT - KUBOTA ENGINE

FIGURE 3-37. PISTON PUMP ASSEMBLY

FIGURE 3-38. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE

FIGURE 3-39. ENGINE BAFFLE INSTALLATION - ABS HOODS (DEUTZ & GM ENGINES)

FIGURE 3-40. ENGINE BAFFLE INSTALLATION - ABS HOODS (KUBOTA ENGINES)

FIGURE 3-41. ENGINE BAFFLE INSTALLATION - STEEL HOODS

FIGURE 3-42. FUEL WATER SEPARATOR INSTALLATION - DEUTZ D2.9L4 (CHINA IV) ENGINE

FIGURE 3-43. FUEL PUMP AND FILTER INSTALLATION - DEUTZ D2.9L4 (CHINA IV) ENGINE

FIGURE 3-44. ENGINE MOUNT (WITH GENERATOR) - DEUTZ D2.9L4 AND DEUTZ D2.9L4 (STAGE V) ENGINES

FIGURE 3-45. ENGINE MOUNT (WITHOUT GENERATOR) - DEUTZ D2.9L4, DEUTZ D2.9L4 (STAGE V) AND DEUTZ D2.9L4 (CHINA IV) ENGINES

FIGURE 3-46. ENGINE TRAY JACK INSTALLATION

FIGURE 3-47. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)

FIGURE 3-48. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)

FIGURE 3-49. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)

FIGURE 3-50. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINES)

FIGURE 3-51. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)

FIGURE 3-52. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)

FIGURE 3-53. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ STAGE V ENGINE)

FIGURE 3-54. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)

FIGURE 3-55. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)

FIGURE 3-56. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)

FIGURE 3-57. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION (400S)

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION (460SJ)

FIGURE 4-3. MAIN BOOM ASSEMBLY (400S)

FIGURE 4-4. MAIN BOOM ASSEMBLY (460SJ)

FIGURE 4-5. JIB BOOM ASSEMBLY (460SJ)

FIGURE 4-6. ROTATOR ASSEMBLY (400S)

FIGURE 4-7. ROTATOR ASSEMBLY (460SJ)

FIGURE 4-8. POWER TRACK INSTALLATION

FIGURE 4-9. CAPACITY SWITCH INSTALLATION

FIGURE 4-10. TRANSPORT SWITCHES INSTALLATION

FIGURE 4-11. PLATFORM SUPPORT INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH SWING GATE

FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE

FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH DROP BAR

FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS)

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH GATE

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)

FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY

FIGURE 5-13. PLATFORM CONSOLE BOX INSTALLATION

FIGURE 5-14. PLATFORM CONSOLE BOX ASSEMBLY

FIGURE 5-15. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 5-17. FOOTSWITCH ASSEMBLY

FIGURE 5-18. LIGHT PANEL INSTALLATION

FIGURE 5-19. FALL ARREST (BOLT-ON) INSTALLATION - 5FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)

FIGURE 5-20. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)

FIGURE 5-21. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT TRI-ENTRY PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)

FIGURE 5-22. FALL ARREST (BOLT-ON) INSTALLATION - 8FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)

FIGURE 5-23. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (OPTIONAL)

FIGURE 5-24. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)

FIGURE 5-25. SKYGUARD BAR INSTALLATION

FIGURE 5-26. SKYEYE INSTALLATION

FIGURE 5-27. SKYLINE INSTALLATION

FIGURE 5-28. SKYGLAZIER INSTALLATION

FIGURE 5-29. SKYSENSE MID TUBE SENSOR ASSEMBLY

FIGURE 5-30. SKYSENSE OVERHEAD SENSOR ASSEMBLY

FIGURE 5-31. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-32. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-33. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-34. TRAY INSTALLATION

FIGURE 5-35. USB CHARGER INSTALLATION

FIGURE 5-36. WELDER ASSEMBLY

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB

FIGURE 6-5. MASTER CYLINDER ASSEMBLY

FIGURE 6-6. STEER CYLINDER ASSEMBLY

FIGURE 6-7. TELESCOPE CYLINDER ASSEMBLY

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (400S)

FIGURE 7-2. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (400S)

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (460SJ)

FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (460SJ)

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITHOUT GENERATOR)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITHOUT GENERATOR)

FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITHOUT GENERATOR)

FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITHOUT GENERATOR)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)

FIGURE 8-11. AC BOX AT PLATFORM - 220V AFSINT107 (CE & UK CA SPEC WITHOUT GENERATOR)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS EXCEPT CSA SPECS)

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)

FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE & UK CA SPECS)

FIGURE 8-16. BATTERY DISCONNECT SWITCH

FIGURE 8-17. BEACON HARNESS (BLUE/RED BEACON LIGHT)

FIGURE 8-18. BOOM HARNESS (400S)

FIGURE 8-19. BOOM HARNESS (460SJ)

FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS (400S)

FIGURE 8-21. BOOM TELE IN PROXIMITY SWITCH HARNESS

FIGURE 8-22. BREAKER BOX INSTALLATION - 110/220V 16AMP BREAKER (CE & UK CA SPEC)

FIGURE 8-23. BREAKER BOX KIT - 110/220V 16AMP BREAKER (CE & UK CA SPEC)

FIGURE 8-24. BREAKER BOX KIT - 30MA/16 AMP

FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS

FIGURE 8-26. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (ALL SPECS) (400S)

FIGURE 8-27. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (400S)

FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)

FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)

FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (ALL SPECS) (460SJ)

FIGURE 8-31. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (460SJ)

FIGURE 8-32. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ALL SPECS) (460SJ)

FIGURE 8-33. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ALL SPECS EXCEPT CE & UK CA SPECS) (460SJ)

FIGURE 8-34. ENGINE HARNESS - DEUTZ D2011

FIGURE 8-35. ENGINE HARNESS - DEUTZ D2.9L4

FIGURE 8-36. ENGINE HARNESS - DEUTZ D2.9L4 (STAGE V) & DUETZ D2.9L4 (CHINA IV)

FIGURE 8-37. ENGINE HARNESS - KUBOTA

FIGURE 8-38. FUEL HARNESS - DEUTZ D2.9L4 ENGINE

FIGURE 8-39. FUEL HARNESS - KUBOTA ENGINE

FIGURE 8-40. GENERATOR HARNESS - 2500W

FIGURE 8-41. GENERATOR HARNESS - 4000W

FIGURE 8-42. GROUND CONTROL BOX HARNESS

FIGURE 8-43. INTERFACE HARNESS - WITH 1 CELL LSS

FIGURE 8-44. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-45. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)

FIGURE 8-46. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)

FIGURE 8-47. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE & UK CA SPEC)

FIGURE 8-48. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE & UK CA SPEC)

FIGURE 8-49. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)

FIGURE 8-50. TURNTABLE HARNESS

FIGURE 8-51. VALVE HARNESS - MAIN VALVE

FIGURE 8-52. SKYLINE HARNESS

FIGURE 8-53. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-54. SKYEYE RECEIVER HARNESS

FIGURE 8-55. SKYEYE EMITTER HARNESS

SECTION 9 - DECAL

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (400S)

FIGURE 9-2. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (460SJ)

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (460SJ)

FIGURE 9-4. DECAL INSTALLATION - CE & UK CA SPEC (460SJ)

FIGURE 9-5. INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (400S)

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (460SJ)

FIGURE 9-7. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (400S)

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (460SJ)

FIGURE 9-9. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (400S)

FIGURE 9-10. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ)

FIGURE 9-11. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (400S)

FIGURE 9-12. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (460SJ)

FIGURE 9-13. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (400S)

FIGURE 9-14. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (460SJ)

FIGURE 9-15. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (400S)

FIGURE 9-16. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (460SJ)

FIGURE 9-17. DECAL INSTALLATION - OPTIONS

FIGURE 9-18. SKYWELDER DECAL INSTALLATION - 50HZ

FIGURE 9-19. SKYWELDER DECAL INSTALLATION - 60HZ

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 400S 460SJ Parts Manual 31219193

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