JLG Boom Lift 400S 460SJ Parts Manual 31217482

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JLG Boom Lift 400S 460SJ Parts Manual 31217482
Size: 55.64 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 400S 460SJ Boom Lift
Part Number: 31217482
Publication Date: 2024
Number of Pages: 716 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. FRAME SHIELD INSTALLATION - WITHOUT TOW BAR​

FIGURE 1-3. FRAME SHIELD INSTALLATION - WITH TOW BAR​

FIGURE 1-4. LP TANK BRACKETS INSTALLATION​

FIGURE 1-5. STEER INSTALLATION WITHOUT TOW PACKAGE​

FIGURE 1-6. STEER INSTALLATION WITH TOW PACKAGE​

FIGURE 1-7. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ALL SPECS)​

FIGURE 1-8. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (AVAILABLE ON ALL SPECS)​

FIGURE 1-9. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED (AVAILABLE ON ALL SPECS)​

FIGURE 1-10. TIRE AND WHEEL INSTALLATION - 33/16LL X 16.1 FOAM FILLED TURF (ANSI AND ANSI EXPORT SPECS)​

FIGURE 1-11. TOW BAR INSTALLATION​

FIGURE 1-12. TOW BAR ASSEMBLY​

FIGURE 1-13. WHEEL DRIVE INSTALLATION (2WD)​

FIGURE 1-14. WHEEL DRIVE INSTALLATION (4WD) (DANFOSS MOTOR)​

FIGURE 1-15. WHEEL DRIVE INSTALLATION (4WD) (HENGLI MOTOR)​

FIGURE 1-16. DRIVE HUB AND BRAKE ASSEMBLY - REAR​

FIGURE 1-17. DRIVE HUB ASSEMBLY - FRONT​

FIGURE 1-18. HUB - SPINDLE ASSEMBLY (2WD)​

FIGURE 1-19. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-20. DRIVE MOTOR ASSEMBLY (4WD) (DANFOSS MOTOR)​

FIGURE 1-21. DRIVE MOTOR ASSEMBLY (4WD) (HENGLI MOTOR)​

FIGURE 1-22. TRACTION VALVE ASSEMBLY (2WD)​

FIGURE 1-23. TRACTION VALVE ASSEMBLY (4WD)​

SECTION 2 - TURNTABLE

FIGURE 2-1. AUXILIARY PUMP AND BATTERY WITH DISCONNECT SWITCH INSTALLATION​

FIGURE 2-2. AUXILIARY PUMP AND BATTERY INSTALLATION​

FIGURE 2-3. AUXILIARY PUMP ASSEMBLY​

FIGURE 2-4. BEACON LIGHT INSTALLATION - AMBER​

FIGURE 2-5. BEACON LIGHT INSTALLATION - BLUE​

FIGURE 2-6. BEACON LIGHT INSTALLATION - RED​

FIGURE 2-7. BEARING LUBE INSTALLATION​

FIGURE 2-8. CONTROL VALVES INSTALLATION (400S)​

FIGURE 2-9. CONTROL VALVES INSTALLATION (460SJ)​

FIGURE 2-10. MAIN VALVE ASSEMBLY (400S)​

FIGURE 2-11. MAIN VALVE ASSEMBLY (460SJ)​

FIGURE 2-12. AXLE VALVE ASSEMBLY​

FIGURE 2-13. ELECTRICAL INSTALLATION (400S)​

FIGURE 2-14. ELECTRICAL INSTALLATION (460SJ)​

FIGURE 2-15. ELECTRICAL INSTALLATION - WITH DEUTZ (STAGE V) (460SJ)​

FIGURE 2-16. ELECTRICAL PANEL ASSEMBLY​

FIGURE 2-17. GROUND CONTROL ASSEMBLY (400S)​

FIGURE 2-18. GROUND CONTROL ASSEMBLY (460SJ)​

FIGURE 2-19. GROUND CONTROL ASSEMBLY - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-20. GROUND CONTROL MOUNTING (400S)​

FIGURE 2-21. GROUND CONTROL MOUNTING (460SJ)​

FIGURE 2-22. GROUND CONTROL MOUNTING - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-23. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (400S)​

FIGURE 2-24. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPEC) (460SJ)​

FIGURE 2-25. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (CE(LRC) & UK CA SPEC) (460SJ)​

FIGURE 2-26. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-27. HOOD INSTALLATION - ABS (DEUTZ & GM ENGINES)​

FIGURE 2-28. HOOD INSTALLATION - ABS (KUBOTA ENGINES)​

FIGURE 2-29. HOOD INSTALLATION - ABS (KUBOTA ENGINES) (ROMANIAN BUILT MACHINES)​

FIGURE 2-30. HOOD PLUGS INSTALLATION (HOODS WITHOUT STROBE LIGHT)​

FIGURE 2-31. ABS HOOD ASSEMBLY - ENGINE SIDE​

FIGURE 2-32. ABS HOOD ASSEMBLY - ENGINE SIDE (CE & UK CA SPEC)​

FIGURE 2-33. ABS HOOD ASSEMBLY - TANK SIDE​

FIGURE 2-34. ABS HOOD ASSEMBLY - TANK SIDE (CE & UK CA SPEC)​

FIGURE 2-35. HOOD INSTALLATION - STEEL​

FIGURE 2-36. STEEL HOOD ASSEMBLY - ENGINE SIDE​

FIGURE 2-37. STEEL HOOD ASSEMBLY - TANK SIDE​

FIGURE 2-38. LIGHT PANEL INSTALLATION​

FIGURE 2-39. ROTARY COUPLING INSTALLATION​

FIGURE 2-40. SOUND REDUCTION INSTALLATION - KUBOTA ENGINE MACHINES WITH STEEL HOODS​

FIGURE 2-41. SWING DRIVE INSTALLATION​

FIGURE 2-42. SWING HUB/MOTOR ASSEMBLY​

FIGURE 2-43. TANKS INSTALLATION - DIESEL MACHINES​

FIGURE 2-44. TANKS INSTALLATION - GAS MACHINES​

FIGURE 2-45. HYDRAULIC TANK ASSEMBLY​

FIGURE 2-46. TURNTABLE BEARING INSTALLATION​

FIGURE 2-47. TURNTABLE COVERS INSTALLATION​

FIGURE 2-48. TURNTABLE LOCK INSTALLATION​

FIGURE 2-49. WHITE NOISE ALARM INSTALLATION​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)​

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)​

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)​

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)​

FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011​

FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-11. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-13. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-14. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-15. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-17. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-18. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-19. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE​

FIGURE 3-20. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-21. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)​

FIGURE 3-22. PUMP COUPLING KIT (DEUTZ ENGINES)​

FIGURE 3-23. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-24. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-25. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-26. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-27. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-28. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-29. ENGINE COMPONENTS - KUBOTA​

FIGURE 3-30. PUMP COUPLING KIT - KUBOTA ENGINE​

FIGURE 3-31. PISTON PUMP ASSEMBLY​

FIGURE 3-32. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE​

FIGURE 3-33. ENGINE BAFFLE INSTALLATION - ABS HOODS (DEUTZ & GM ENGINES)​

FIGURE 3-34. ENGINE BAFFLE INSTALLATION - ABS HOODS (KUBOTA ENGINES)​

FIGURE 3-35. ENGINE BAFFLE INSTALLATION - STEEL HOODS​

FIGURE 3-36. ENGINE TRAY JACK (USA BUILT MACHINES)​

FIGURE 3-37. ENGINE TRAY JACK (ROMANIAN BUILT MACHINES)​

FIGURE 3-38. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-39. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-40. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)​

FIGURE 3-41. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-42. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-43. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-44. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ STAGE V ENGINE)​

FIGURE 3-45. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-46. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-47. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-48. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)​

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION (400S)​

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION (USA BUILT MACHINES) (460SJ)​

FIGURE 4-3. BOOM AND CYLINDERS INSTALLATION (ROMANIAN BUILT MACHINES) (460SJ)​

FIGURE 4-4. MAIN BOOM ASSEMBLY (400S)​

FIGURE 4-5. MAIN BOOM ASSEMBLY (USA BUILT MACHINES) (460SJ)​

FIGURE 4-6. MAIN BOOM ASSEMBLY (ROMANIAN BUILT MACHINES) (460SJ)​

FIGURE 4-7. JIB BOOM ASSEMBLY (USA BUILT MACHINES) (460SJ)​

FIGURE 4-8. JIB BOOM ASSEMBLY (ROMANIAN BUILT MACHINES) (460SJ)​

FIGURE 4-9. ROTATOR ASSEMBLY (400S)​

FIGURE 4-10. ROTATOR ASSEMBLY (460SJ)​

FIGURE 4-11. POWER TRACK INSTALLATION (USA BUILT MACHINES)​

FIGURE 4-12. POWER TRACK INSTALLATION (ROMANIAN BUILT MACHINES)​

FIGURE 4-13. CAPACITY SWITCH INSTALLATION​

FIGURE 4-14. TRANSPORT SWITCHES INSTALLATION​

FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - WITH 1 CELL LSS​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH SWING GATE (USA BUILT MACHINES)​

FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (USA BUILT MACHINES)​

FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (USA BUILT MACHINES)​

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH DROP BAR (USA BUILT MACHINES)​

FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (USA BUILT MACHINES)​

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (USA BUILT MACHINES)​

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS) (USA BUILT MACHINES)​

FIGURE 5-8. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH SWING GATE (ROMANIAN BUILT MACHINES)​

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (92CM X 1.83M) WITH SWING GATE (ROMANIAN BUILT MACHINES)​

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (ROMANIAN BUILT MACHINES)​

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (ROMANIAN BUILT MACHINES)​

FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 5FT (76CM X 1.52M) WITH DROP BAR (ROMANIAN BUILT MACHINES)​

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (ROMANIAN BUILT MACHINES)​

FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH GATE​

FIGURE 5-15. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR​

FIGURE 5-16. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)​

FIGURE 5-17. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)​

FIGURE 5-18. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY​

FIGURE 5-19. PLATFORM CONSOLE BOX INSTALLATION​

FIGURE 5-20. PLATFORM CONSOLE BOX ASSEMBLY​

FIGURE 5-21. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 5-22. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 5-23. FOOTSWITCH ASSEMBLY​

FIGURE 5-24. LIGHT PANEL INSTALLATION​

FIGURE 5-25. FALL ARREST (BOLT-ON) INSTALLATION - 5FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-26. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-27. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT TRI-ENTRY PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-28. FALL ARREST (BOLT-ON) INSTALLATION - 8FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-29. PIPE RACK INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN SPEC)​

FIGURE 5-30. PIPE RACK INSTALLATION (AUSTRALIAN SPEC)​

FIGURE 5-31. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (OPTIONAL)​

FIGURE 5-32. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)​

FIGURE 5-33. SKYGUARD BAR INSTALLATION​

FIGURE 5-34. SKYEYE INSTALLATION​

FIGURE 5-35. SKYLINE INSTALLATION​

FIGURE 5-36. SKYGLAZIER INSTALLATION​

FIGURE 5-37. SKYSENSE MID TUBE SENSOR ASSEMBLY​

FIGURE 5-38. SKYSENSE OVERHEAD SENSOR ASSEMBLY​

FIGURE 5-39. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-40. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-41. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 5-42. TRAY INSTALLATION​

FIGURE 5-43. USB CHARGER INSTALLATION​

FIGURE 5-44. WELDER ASSEMBLY​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY​

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 6-5. MASTER CYLINDER ASSEMBLY​

FIGURE 6-6. STEER CYLINDER ASSEMBLY​

FIGURE 6-7. TELESCOPE CYLINDER ASSEMBLY​

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (400S)​

FIGURE 7-2. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (400S)​

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (460SJ)​

FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (460SJ)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM - 220V AFSINT107 (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS EXCEPT CSA SPECS)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE & UK CA SPECS)​

FIGURE 8-16. BATTERY DISCONNECT SWITCH​

FIGURE 8-17. BEACON HARNESS (BLUE/RED BEACON LIGHT)​

FIGURE 8-18. BOOM HARNESS (400S)​

FIGURE 8-19. BOOM HARNESS (460SJ)​

FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS (400S)​

FIGURE 8-21. BOOM TELE IN PROXIMITY SWITCH HARNESS​

FIGURE 8-22. BREAKER BOX INSTALLATION - 110/220V 16AMP BREAKER (CE & UK CA SPEC)​

FIGURE 8-23. BREAKER BOX KIT - 110/220V 16AMP BREAKER (CE & UK CA SPEC)​

FIGURE 8-24. BREAKER BOX KIT - 30MA/16 AMP​

FIGURE 8-25. BREAKER BOX KIT WITH THREE BREAKERS​

FIGURE 8-26. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (400S)​

FIGURE 8-27. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)​

FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (460SJ)​

FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ALL SPECS) (460SJ)​

FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)​

FIGURE 8-31. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ALL SPECS EXCEPT CE & UK CA SPECS) (460SJ)​

FIGURE 8-32. CLEARSKY 3-WIRE CONNECTION INSTALLATION​

FIGURE 8-33. ENGINE HARNESS - DEUTZ D2011​

FIGURE 8-34. ENGINE HARNESS - DEUTZ D2.9L4​

FIGURE 8-35. ENGINE HARNESS - DEUTZ (STAGE V)​

FIGURE 8-36. ENGINE HARNESS - KUBOTA​

FIGURE 8-37. FUEL HARNESS - DEUTZ D2.9L4 ENGINE​

FIGURE 8-38. FUEL HARNESS - KUBOTA ENGINE​

FIGURE 8-39. GENERATOR HARNESS - 2500W​

FIGURE 8-40. GENERATOR HARNESS - 4000W​

FIGURE 8-41. GROUND CONTROL BOX HARNESS​

FIGURE 8-42. INTERFACE HARNESS - WITH 1 CELL LSS​

FIGURE 8-43. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-44. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-45. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-46. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE & UK CA SPEC)​

FIGURE 8-47. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE & UK CA SPEC)​

FIGURE 8-48. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 8-49. TURNTABLE HARNESS​

FIGURE 8-50. VALVE HARNESS - MAIN VALVE​

FIGURE 8-51. SKYLINE HARNESS​

FIGURE 8-52. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-53. SKYEYE RECEIVER HARNESS​

FIGURE 8-54. SKYEYE EMITTER HARNESS​

SECTION 9 - DECAL

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (400S)​

FIGURE 9-2. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (460SJ)​

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (460SJ)​

FIGURE 9-4. DECAL INSTALLATION - CE & UK CA SPEC (460SJ)​

FIGURE 9-5. INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (400S)​

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (460SJ)​

FIGURE 9-7. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (400S)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (460SJ)​

FIGURE 9-9. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (400S)​

FIGURE 9-10. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ)​

FIGURE 9-11. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (400S)​

FIGURE 9-12. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (460SJ)​

FIGURE 9-13. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (400S)​

FIGURE 9-14. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (460SJ)​

FIGURE 9-15. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (400S)​

FIGURE 9-16. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (460SJ)​

FIGURE 9-17. DECAL INSTALLATION - OPTIONS​

FIGURE 9-18. SKYWELDER DECAL INSTALLATION - 50HZ​

FIGURE 9-19. SKYWELDER DECAL INSTALLATION - 60HZ​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX