JLG Boom Lift 400S 460SJ Parts Catalog 31220367

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JLG Boom Lift 400S 460SJ Parts Catalog 31220367
Size: 57.52 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 400S 460SJ Boom Lift
Part Number: 31220367
Publication Date: 2025
Number of Pages: 748 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. STEER INSTALLATION WITHOUT TOW PACKAGE​

FIGURE 1-3. STEER INSTALLATION WITH TOW PACKAGE​

FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)​

FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)​

FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY - REAR​

FIGURE 1-7. DRIVE HUB ASSEMBLY - FRONT​

FIGURE 1-8. HUB - SPINDLE ASSEMBLY (2WD)​

FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)​

FIGURE 1-11. TRACTION VALVE ASSEMBLY (2WD)​

FIGURE 1-12. TRACTION VALVE ASSEMBLY (4WD)​

FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED (AVAILABLE ON ALL SPECS)​

FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FF NON-MARKING (AVAILABLE ON ALL SPECS)​

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED (AVAILABLE ON ALL SPECS)​

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 33/16LL X 16.1 FOAM FILLED TURF (ANSI AND ANSI EXPORT SPECS)​

FIGURE 1-17. TOW BAR INSTALLATION​

FIGURE 1-18. TOW BAR ASSEMBLY​

FIGURE 1-19. FRAME SHIELD INSTALLATION - WITHOUT TOW BAR​

FIGURE 1-20. FRAME SHIELD INSTALLATION - WITH TOW BAR​

FIGURE 1-21. LP TANK BRACKETS INSTALLATION​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (400S)​

FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ)​

FIGURE 2-3. MAIN VALVE ASSEMBLY (400S)​

FIGURE 2-4. MAIN VALVE ASSEMBLY (460SJ)​

FIGURE 2-5. AXLE VALVE ASSEMBLY​

FIGURE 2-6. AUXILIARY PUMP AND BATTERY WITH DISCONNECT SWITCH INSTALLATION​

FIGURE 2-7. AUXILIARY PUMP AND BATTERY INSTALLATION​

FIGURE 2-8. AUXILIARY PUMP ASSEMBLY​

FIGURE 2-9. ROTARY COUPLING INSTALLATION​

FIGURE 2-10. SWING DRIVE INSTALLATION​

FIGURE 2-11. SWING HUB/MOTOR ASSEMBLY​

FIGURE 2-12. TURNTABLE BEARING INSTALLATION​

FIGURE 2-13. BEARING LUBE INSTALLATION​

FIGURE 2-14. TURNTABLE LOCK INSTALLATION​

FIGURE 2-15. TURNTABLE COVERS INSTALLATION​

FIGURE 2-16. TANKS INSTALLATION - DIESEL MACHINES​

FIGURE 2-17. TANKS INSTALLATION - GAS MACHINES​

FIGURE 2-18. HYDRAULIC TANK ASSEMBLY​

FIGURE 2-19. ELECTRICAL INSTALLATION (400S)​

FIGURE 2-20. ELECTRICAL INSTALLATION (460SJ)​

FIGURE 2-21. ELECTRICAL INSTALLATION - WITH DEUTZ (STAGE V) (460SJ)​

FIGURE 2-22. ELECTRICAL PANEL ASSEMBLY​

FIGURE 2-23. GROUND CONTROL MOUNTING (400S)​

FIGURE 2-24. GROUND CONTROL MOUNTING (460SJ)​

FIGURE 2-25. GROUND CONTROL MOUNTING - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-26. GROUND CONTROL ASSEMBLY (400S)​

FIGURE 2-27. GROUND CONTROL ASSEMBLY (460SJ)​

FIGURE 2-28. GROUND CONTROL ASSEMBLY - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-29. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (400S)​

FIGURE 2-30. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPEC) (460SJ)​

FIGURE 2-31. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (CE(LRC) & UK CA SPEC) (460SJ)​

FIGURE 2-32. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-33. LIGHT PANEL INSTALLATION​

FIGURE 2-34. BEACON LIGHT INSTALLATION - AMBER (WITHOUT CLEARSKY BEACON) (Prior to SN 0300298263)​

FIGURE 2-35. BEACON LIGHT INSTALLATION - AMBER (WITHOUT CLEARSKY BEACON) (SN 0300298263 to Present)​

FIGURE 2-36. BEACON LIGHT INSTALLATION - BLUE (WITHOUT CLEARSKY BEACON)​

FIGURE 2-37. BEACON LIGHT INSTALLATION - RED (WITHOUT CLEARSKY BEACON)​

FIGURE 2-38. HOOD INSTALLATION - ABS (DEUTZ ENGINES) (Prior to SN 0300298263)​

FIGURE 2-39. HOOD INSTALLATION - ABS (DEUTZ ENGINES) (SN 0300298263 to Present)​

FIGURE 2-40. HOOD INSTALLATION - ABS (KUBOTA ENGINES) (Prior to SN 0300298263)​

FIGURE 2-41. HOOD INSTALLATION - ABS (KUBOTA ENGINES) (SN 0300298263 to Present)​

FIGURE 2-42. HOOD INSTALLATION - STEEL (Prior to SN 0300298263)​

FIGURE 2-43. HOOD INSTALLATION - STEEL (SN 0300298263 to Present)​

FIGURE 2-44. ABS HOOD ASSEMBLY - ENGINE SIDE​

FIGURE 2-45. ABS HOOD ASSEMBLY - TANK SIDE (Prior to SN 0300298263)​

FIGURE 2-46. ABS HOOD ASSEMBLY - TANK SIDE (SN 0300298263 to Present)​

FIGURE 2-47. STEEL HOOD ASSEMBLY - ENGINE SIDE​

FIGURE 2-48. STEEL HOOD ASSEMBLY - TANK SIDE (Prior to SN 0300298263)​

FIGURE 2-49. STEEL HOOD ASSEMBLY - TANK SIDE (SN 0300298263 to Present)​

FIGURE 2-50. SOUND REDUCTION INSTALLATION - KUBOTA ENGINE MACHINES WITH STEEL HOODS​

FIGURE 2-51. WHITE NOISE ALARM INSTALLATION (AMBIENT)​

FIGURE 2-52. WHITE NOISE ALARM INSTALLATION (CONSTANT)​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)​

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (AUSTRALIAN AND CHINA SPECS)​

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)​

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT AND CHINA SPECS)​

FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011​

FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-11. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-13. ENGINE ASSEMBLY - DEUTZ D2.9L4 ENGINE (WITH ARCTIC PACKAGE) (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-14. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 3-15. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-17. ENGINE ASSEMBLY – DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-18. ENGINE COMPONENTS - DEUTZ D2.9L4 ENGINE (STAGE V) (CE & UK CA SPECS)​

FIGURE 3-19. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE​

FIGURE 3-20. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-21. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 ENGINE) (STAGE V)​

FIGURE 3-22. PUMP COUPLING KIT (DEUTZ ENGINES)​

FIGURE 3-23. ENGINE INSTALLATION - DEUTZ D2.9L4 ENGINE (CHINA IV)​

FIGURE 3-24. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ENGINE (CHINA IV)​

FIGURE 3-25. ENGINE ASSEMBLY - DEUTZ D2.9L4 (CHINA IV)​

FIGURE 3-26. ENGINE COMPONENTS - DEUTZ D2.9L4 (CHINA IV)​

FIGURE 3-27. QUICKFIT OIL DRAIN INSTALLATION (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-28. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-29. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-30. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-31. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-32. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-33. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-34. ENGINE COMPONENTS - KUBOTA​

FIGURE 3-35. PUMP COUPLING KIT - KUBOTA ENGINE​

FIGURE 3-36. PISTON PUMP ASSEMBLY​

FIGURE 3-37. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE​

FIGURE 3-38. ENGINE BAFFLE INSTALLATION - ABS HOODS (DEUTZ & GM ENGINES)​

FIGURE 3-39. ENGINE BAFFLE INSTALLATION - ABS HOODS (KUBOTA ENGINES)​

FIGURE 3-40. ENGINE BAFFLE INSTALLATION - STEEL HOODS​

FIGURE 3-41. FUEL/WATER SEPARATOR INSTALLATION DUETZ D2.9L4 (CHINA IV) ENGINE​

FIGURE 3-42. FUEL PUMP AND FILTER INSTALLATION DUETZ D2.9L4 (CHINA IV) ENGINE​

FIGURE 3-43. ENGINE MOUNT (WITH GENERATOR) - DEUTZ D2.9L4 AND DEUTZ D2.9L4 (STAGE V) ENGINES​

FIGURE 3-44. ENGINE MOUNT (WITHOUT GENERATOR) - DEUTZ D2.9L4, DEUTZ D2.9L4 (STAGE V) AND DEUTZ D2.9L4 (CHINA IV) ENGINES​

FIGURE 3-45. ENGINE TRAY JACK INSTALLATION​

FIGURE 3-46. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-47. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-48. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINE)​

FIGURE 3-49. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-50. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-51. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-52. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ STAGE V ENGINE)​

FIGURE 3-53. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-54. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINE)​

FIGURE 3-55. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINE)​

FIGURE 3-56. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINE)​

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION (400S)​

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION (460SJ)​

FIGURE 4-3. MAIN BOOM ASSEMBLY (400S)​

FIGURE 4-4. MAIN BOOM ASSEMBLY (460SJ)​

FIGURE 4-5. JIB BOOM ASSEMBLY (460SJ)​

FIGURE 4-6. ROTATOR ASSEMBLY (400S)​

FIGURE 4-7. ROTATOR ASSEMBLY (460SJ)​

FIGURE 4-8. POWER TRACK INSTALLATION​

FIGURE 4-9. CAPACITY SWITCH INSTALLATION​

FIGURE 4-10. TRANSPORT SWITCHES INSTALLATION​

FIGURE 4-11. PLATFORM SUPPORT INSTALLATION​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH SWING GATE​

FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE​

FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE​

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 5FT (76.2CM X 1.52M) WITH DROP BAR​

FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR​

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR​

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS)​

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH GATE​

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR​

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)​

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)​

FIGURE 5-12. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY​

FIGURE 5-13. PLATFORM CONSOLE BOX INSTALLATION​

FIGURE 5-14. PLATFORM CONSOLE BOX ASSEMBLY​

FIGURE 5-15. CONTROLLER ASSEMBLY (DRIVE AND STEER)​

FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)​

FIGURE 5-17. FOOTSWITCH ASSEMBLY​

FIGURE 5-18. LIGHT PANEL INSTALLATION​

FIGURE 5-19. FALL ARREST (BOLT-ON) INSTALLATION - 5FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-20. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-21. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT TRI-ENTRY PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-22. FALL ARREST (BOLT-ON) INSTALLATION - 8FTX3FT PLATFORM (ALL SPECS EXCEPT CE & UK CA SPECS) (OPTIONAL)​

FIGURE 5-23. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM (OPTIONAL)​

FIGURE 5-24. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)​

FIGURE 5-25. SKYGUARD BAR INSTALLATION​

FIGURE 5-26. SKYEYE INSTALLATION​

FIGURE 5-27. SKYLINE INSTALLATION​

FIGURE 5-28. SKYGLAZIER INSTALLATION​

FIGURE 5-29. SKYSENSE MID TUBE SENSOR ASSEMBLY​

FIGURE 5-30. SKYSENSE OVERHEAD SENSOR ASSEMBLY​

FIGURE 5-31. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-32. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-33. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 5-34. TRAY INSTALLATION​

FIGURE 5-35. USB CHARGER INSTALLATION​

FIGURE 5-36. WELDER ASSEMBLY​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY​

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 6-5. MASTER CYLINDER ASSEMBLY​

FIGURE 6-6. STEER CYLINDER ASSEMBLY​

FIGURE 6-7. TELESCOPE CYLINDER ASSEMBLY​

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (400S)​

FIGURE 7-2. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (400S)​

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (460SJ)​

FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION (ALL MACHINES) (460SJ)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-5. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-6. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE & UK CA SPECS WITH 4000W/50HZ GENERATOR)​

FIGURE 8-11. AC BOX AT PLATFORM - 220V AFSINT107 (CE & UK CA SPEC WITHOUT GENERATOR)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS EXCEPT CSA SPECS)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE & UK CA SPECS)​

FIGURE 8-16. BATTERY DISCONNECT SWITCH​

FIGURE 8-17. BEACON HARNESS (AMBER LIGHT) (Prior to SN 0300298263)​

FIGURE 8-18. BEACON HARNESS (AMBER LIGHT) (SN 0300298263 to Present)​

FIGURE 8-19. BEACON HARNESS (BLUE/RED BEACON LIGHT)​

FIGURE 8-20. BOOM HARNESS (400S)​

FIGURE 8-21. BOOM HARNESS (460SJ)​

FIGURE 8-22. BOOM CAPACITY PROXIMITY SWITCH HARNESS (400S)​

FIGURE 8-23. BOOM TELE IN PROXIMITY SWITCH HARNESS​

FIGURE 8-24. BREAKER BOX INSTALLATION - 110/220V 16AMP BREAKER (CE & UK CA SPEC)​

FIGURE 8-25. BREAKER BOX KIT - 110/220V 16AMP BREAKER (CE & UK CA SPEC)​

FIGURE 8-26. BREAKER BOX KIT - 30MA/16 AMP​

FIGURE 8-27. BREAKER BOX KIT WITH THREE BREAKERS​

FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (ALL SPECS) (400S)​

FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (400S)​

FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)​

FIGURE 8-31. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS) (400S)​

FIGURE 8-32. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (ALL SPECS) (460SJ)​

FIGURE 8-33. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (460SJ)​

FIGURE 8-34. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (ALL SPECS) (460SJ)​

FIGURE 8-35. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (ALL SPECS EXCEPT CE & UK CA SPECS) (460SJ)​

FIGURE 8-36. CLEARSKY 3-WIRE TELEMATICS INSTALLATION​

FIGURE 8-37. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (ANSI EXPORT, CE, JAPANESE & UK CA SPECS)​

FIGURE 8-38. CLEARSKY 3G CANBUS TELEMATICS INSTALLATION (AUSTRALIAN SPECS)​

FIGURE 8-39. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (ALL SPECS EXCEPT CHINA SPECS)​

FIGURE 8-40. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (CHINA SPECS)​

FIGURE 8-41. CLEARSKY CS550 BEACON INSTALLATION (WITH METAL HOOD)​

FIGURE 8-42. CLEARSKY CS550 BEACON INSTALLATION (WITH PLASTIC HOOD)​

FIGURE 8-43. CLEARSKY HARNESS - 3-WIRE TELEMATICS​

FIGURE 8-44. CLEARSKY HARNESS - CANBUS TELEMATICS​

FIGURE 8-45. ENGINE HARNESS - DEUTZ D2011​

FIGURE 8-46. ENGINE HARNESS - DEUTZ D2.9L4​

FIGURE 8-47. ENGINE HARNESS - DEUTZ D2.9L4 (STAGE V)​

FIGURE 8-48. ENGINE HARNESS - DEUTZ D2.9L4 (CHINA IV)​

FIGURE 8-49. ENGINE HARNESS - KUBOTA​

FIGURE 8-50. FUEL HARNESS - DEUTZ D2.9L4 ENGINE​

FIGURE 8-51. FUEL HARNESS - KUBOTA ENGINE​

FIGURE 8-52. GENERATOR HARNESS - 2500W​

FIGURE 8-53. GENERATOR HARNESS - 4000W​

FIGURE 8-54. GROUND CONTROL BOX HARNESS​

FIGURE 8-55. INTERFACE HARNESS - WITH 1 CELL LSS​

FIGURE 8-56. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-57. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-58. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-59. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND 2IN X 4IN (CE & UK CA SPEC)​

FIGURE 8-60. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND 2IN X 4IN (CE & UK CA SPEC)​

FIGURE 8-61. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 8-62. TURNTABLE HARNESS​

FIGURE 8-63. VALVE HARNESS - MAIN VALVE​

FIGURE 8-64. SKYLINE HARNESS​

FIGURE 8-65. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-66. SKYEYE RECEIVER HARNESS​

FIGURE 8-67. SKYEYE EMITTER HARNESS​

SECTION 9 - DECAL

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (400S)​

FIGURE 9-2. DECAL INSTALLATION - ANSI, ANSI EXPORT AND CSA SPECS - ENGLISH (460SJ)​

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (460SJ)​

FIGURE 9-4. DECAL INSTALLATION - CE & UK CA SPEC (460SJ)​

FIGURE 9-5. INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (400S)​

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (460SJ)​

FIGURE 9-7. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (400S)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (460SJ)​

FIGURE 9-9. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (400S)​

FIGURE 9-10. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ)​

FIGURE 9-11. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (400S)​

FIGURE 9-12. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (460SJ)​

FIGURE 9-13. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (400S)​

FIGURE 9-14. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (460SJ)​

FIGURE 9-15. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (400S)​

FIGURE 9-16. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (460SJ)​

FIGURE 9-17. DECAL INSTALLATION - OPTIONS​

FIGURE 9-18. SKYWELDER DECAL INSTALLATION - 50HZ​

FIGURE 9-19. SKYWELDER DECAL INSTALLATION - 60HZ​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX