JLG Boom Lift 400S 460SJ Illustrated Parts Manual 3121236

[Hubert Veidt]

Download this document, you need 750 Gallons

JLG Boom Lift 400S 460SJ Illustrated Parts Manual 3121236
Size: 32.83 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Illustrated Parts Manual
Model: JLG 400S 460SJ Boom Lift
Serial Number: 0300096000 To Present
Part Number: 3121236
Publication Date: 2014
Number of Pages: 418 Pages

Contents:
Section 1 - Frame
Figure 1-1. Axle And Steering Installation - 2wd Without Tow Package
Figure 1-2. Axle And Steering Installation - 2wd With Tow Package
Figure 1-3. Axle And Steering Installation - 4wd (Sn 0300096000 Through 0300161284)
Figure 1-4. Axle And Steering Installation - 4wd (Sn 0300161285 To Present)
Figure 1-5. Tire And Wheel Drive Installations
Figure 1-6. Drive Hub And Hub With Brake Assemblies
Figure 1-7. Drive Motor Assembly - 4 Bolt (Sn 0300096000 Through 0300098501)
Figure 1-8. Drive Motor Assembly - 5 Bolt (Sn 0300098502 To Present)
Figure 1-9. Frame Valves And Shields Installation (Sn 0300096000 Through 0300115395)
Figure 1-10. Frame Valves And Shields Installation (Sn 0300115396 To Present)
Figure 1-11. Semi-Track Installation
Figure 1-12. Tow Package Installation
Section 2 - Turntable
Figure 2-1. Valves Installations
Figure 2-2. Main Control Valve Assembly
Figure 2-3. Accessory Valve Assembly
Figure 2-4. Turntable And Swing Drive Installations
Figure 2-5. Swing Hub Assembly (Sn 0300096000 Through 0300137200)
Figure 2-6. Swing Motor Assembly (Sn 0300096000 Through 0300137200)
Figure 2-7. Swing Motor/Brake/Hub Assembly (Sn 0300137201 To Present)
Figure 2-8. Caterpillar Engine Installation - With Electrical Driven Cooling Fan (Without Ugm)
Figure 2-9. Caterpillar Engine Installation - With Mechanical Driven Cooling Fan (Without Ugm)
Figure 2-10. Caterpillar Engine Installation (With Ugm)
Figure 2-11. Deutz D2011 Engine Installation
Figure 2-12. Deutz Td2.9l4 Engine Installation
Figure 2-13. Gm Engine Installation (Without Ugm)
Figure 2-14. Gm Engine Installation (With Ugm)
Figure 2-15. Perkins Engine Installation - With Electrical Driven Cooling Fan (Without Ugm)
Figure 2-16. Perkins Engine Installation - With Mechanical Driven Cooling Fan (Without Ugm)
Figure 2-17. Perkins Engine Installation (With Ugm)
Figure 2-18. Piston Pump Assembly
Figure 2-19. Auxiliary Pump Assembly
Figure 2-20. Dual Fuel Installations (Gm Machines Only)
Figure 2-21. Tank Installations
Figure 2-22. Rotary Coupling Installation (Sn 0300096000 Through 0300140364)
Figure 2-23. Rotary Coupling Installation (Sn 0300140365 To Present)
Figure 2-24. Ground Control Box Assembly (Without Ugm)
Figure 2-25. Ground Control Box Assembly (With Ugm) (Sn 0300069000 Through 0300177682)
Figure 2-26. Ground Control Box Assembly (With Ugm) (Sn 0300177683 To Present)
Figure 2-27. Electrical Options Installation (Turntable Mounted)
Figure 2-28. Hoods Installation (Sn 0300096000 Through 0300126456)
Figure 2-29. Hoods Installation (Sn 0300126457 To Present)
Section 3 - Boom
Figure 3-1. Boom Installations
Figure 3-2. Boom Assembly - 400s
Figure 3-3. Boom Assembly - 460sj
Figure 3-4. Rotator Assemblies
Section 4 - Platform
Figure 4-1. Platform Installation
Figure 4-2. Platform Components Installation (Fall Arrest Platform)
Figure 4-3. Soft Touch Installation (Optional)
Figure 4-4. Platform Console Assembly
Figure 4-5. Controller Assembly (Swing And Lift) (Prior To Sn 0300188640)
Figure 4-6. Controller Assembly (Swing And Lift) (Sn 0300188640 To Present)
Figure 4-7. Controller Assembly (Drive And Steer) (Prior To Sn 0300188640)
Figure 4-8. Controller Assembly (Drive And Steer) (Sn 0300188640 To Present)
Section 5 - Cylinder
Figure 5-1. Axle Lockout Cylinder Assembly (Sn 0300096000 Through 0300115395)
Figure 5-2. Axle Lockout Cylinder Assembly (Sn 0300115396 To Present)
Figure 5-3. Level (Platform Slave) Cylinder Assembly
Figure 5-4. Level (Platform Slave) Cylinder Assembly
Figure 5-5. Lift Cylinder Assembly - Jib (460sj)
Figure 5-6. Lift Cylinder Assembly - Main
Figure 5-7. Master Cylinder Assembly (Original Equipment For) (Sn 0300096000 Through 0300165144)
Figure 5-8. Master Cylinder Assembly (Service Replacement For Sn 0300096000 To Sn 0300165144 And Original Equipment For Sn 0300165145 To Present)
Figure 5-9. Steer Cylinder Assembly (Sn 0300096000 Through 0300161284)
Figure 5-10. Steer Cylinder Assembly (Sn 0300161285 To Present)
Figure 5-11. Telescope Cylinder Assembly
Section 6 - Hydraulic
Figure 6-1. Axle Lockout Hydraulic Diagram (Sn 0300096000 Through 0300115395)
Figure 6-2. Axle Lockout Hydraulic Diagram (Ansi Spec) (Sn 0300115396 Through 0300140364)
Figure 6-3. Axle Lockout Hydraulic Diagram (Ce Spec) (Sn 0300115396 Through 0300140364)
Figure 6-4. Axle Lockout Hydraulic Diagram (Ansi And Ce Spec) (Sn 0300140365 To Present)
Figure 6-5. Drive Hydraulic Diagram - 2wd (Sn 0300096000 Through 0300115395)
Figure 6-6. Drive Hydraulic Diagram - 2wd (Sn 0300115396 Through 0300140364)
Figure 6-7. Drive Hydraulic Diagram - 2wd (Sn 0300140365 To Present)
Figure 6-8. Drive Hydraulic Diagram - 4wd (Sn 0300096000 Through 0300115395)
Figure 6-9. Drive Hydraulic Diagram - 4wd (Sn 0300115396 Through 0300140364)
Figure 6-10. Drive Hydraulic Diagram - 4wd (Sn 0300140365 To Present)
Figure 6-11. Standard Hydraulic Diagram
Figure 6-12. Standard Hydraulic Diagram
Figure 6-13. Standard Hydraulic Diagram
Figure 6-14. Standard Hydraulic Diagram
Figure 6-15. Hydraulic Diagram List
Section 7 - Electrical
Figure 7-1. Electrical Diagram List
Figure 7-2. Harness Components Installation (Machines Without Ugm)
Figure 7-3. Harness Components Installation (Machines With Ugm) (Sn 0300069000 Through 0300177682)
Figure 7-4. Harness Components Installation (Machines With Ugm) (Sn 0300177683 To Present)
Section 8 - Decals
Figure 8-1. Decal Installation (Ansi Spec)
Figure 8-2. Decal Installation (Ansi Export Specs)
Figure 8-3. Decal Installation (Australian And Ce Specs)
Section 9 - Recommended Service Parts Stock
Figure 9-1. Model 400s/460sj Standard Parts
Figure 9-2. Model 400s/460sj Variable Parts
Section 10 - Special Options
Figure 10-1. Special Options List
Part Number Index