JLG Boom Lift 4008S 460SJ Parts Manual 3122559300

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JLG Boom Lift 4008S 460SJ Parts Manual 3122559300
Size: 56.82 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 4008S, 460SJ Boom Lift
Part Number: 3122559300
Publication Date: 2025
Number of Pages: 720 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. STEER INSTALLATION (WITHOUT TOW PACKAGE)​

FIGURE 1-3. STEER INSTALLATION (WITH TOW PACKAGE)​

FIGURE 1-4. WHEEL DRIVE INSTALLATION (2WD)​

FIGURE 1-5. WHEEL DRIVE INSTALLATION (4WD)​

FIGURE 1-6. DRIVE HUB AND BRAKE ASSEMBLY - REAR​

FIGURE 1-7. DRIVE HUB ASSEMBLY - FRONT​

FIGURE 1-8. HUB - SPINDLE ASSEMBLY (2WD)​

FIGURE 1-9. DRIVE MOTOR ASSEMBLY (2WD)​

FIGURE 1-10. DRIVE MOTOR ASSEMBLY (4WD)​

FIGURE 1-11. TRACTION VALVE ASSEMBLY (2WD)​

FIGURE 1-12. TRACTION VALVE ASSEMBLY (4WD)​

FIGURE 1-13. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM FILLED​

FIGURE 1-14. TIRE AND WHEEL INSTALLATION - 12 X 16.5 FOAM-FILLED NON-MARKING​

FIGURE 1-15. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED​

FIGURE 1-16. TIRE AND WHEEL INSTALLATION - 14 X 17.5 FOAM FILLED NON-MARKING​

FIGURE 1-17. TIRE AND WHEEL INSTALLATION - 33/16LL X 16.1 FOAM FILLED TURF​

FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 33 X 12 FOAM FILLED​

FIGURE 1-19. FRAME SHIELD INSTALLATION - WITHOUT TOW BAR​

FIGURE 1-20. FRAME SHIELD INSTALLATION - WITH TOW BAR​

FIGURE 1-21. LP TANK BRACKETS INSTALLATION​

FIGURE 1-22. TOW BAR INSTALLATION​

FIGURE 1-23. TOW BAR ASSEMBLY​

SECTION 2 - TURNTABLE

FIGURE 2-1. CONTROL VALVES INSTALLATION (400S)​

FIGURE 2-2. CONTROL VALVES INSTALLATION (460SJ)​

FIGURE 2-3. CONTROL VALVES INSTALLATION - 1K45FT (460SJ)​

FIGURE 2-4. MAIN VALVE ASSEMBLY (400S)​

FIGURE 2-5. MAIN VALVE ASSEMBLY (460SJ)​

FIGURE 2-6. MAIN VALVE ASSEMBLY - 1K45FT (460SJ)​

FIGURE 2-7. AXLE VALVE ASSEMBLY​

FIGURE 2-8. AUXILIARY PUMP AND BATTERY INSTALLATION​

FIGURE 2-9. AUXILIARY PUMP AND BATTERY (WITH DISCONNECT SWITCH INSTALLATION)​

FIGURE 2-10. AUXILIARY PUMP ASSEMBLY​

FIGURE 2-11. ROTARY COUPLING INSTALLATION​

FIGURE 2-12. SWING DRIVE INSTALLATION​

FIGURE 2-13. SWING HUB/MOTOR ASSEMBLY​

FIGURE 2-14. TURNTABLE BEARING INSTALLATION​

FIGURE 2-15. BEARING LUBE INSTALLATION​

FIGURE 2-16. TURNTABLE LOCK INSTALLATION​

FIGURE 2-17. TURNTABLE COVERS INSTALLATION​

FIGURE 2-18. TANKS INSTALLATION - DIESEL MACHINES​

FIGURE 2-19. TANKS INSTALLATION - GAS MACHINES​

FIGURE 2-20. HYDRAULIC TANK ASSEMBLY - 17.3 GALLON​

FIGURE 2-21. ELECTRICAL INSTALLATION (400S)​

FIGURE 2-22. ELECTRICAL INSTALLATION (460SJ)​

FIGURE 2-23. ELECTRICAL INSTALLATION (WITH DEUTZ (STAGE V) ENGINES) (460SJ)​

FIGURE 2-24. ELECTRICAL INSTALLATION - 1K45FT (460SJ)​

FIGURE 2-25. ELECTRICAL PANEL ASSEMBLY​

FIGURE 2-26. GROUND CONTROL ASSEMBLY (400S)​

FIGURE 2-27. GROUND CONTROL ASSEMBLY - 1K45FT (460SJ)​

FIGURE 2-28. GROUND CONTROL ASSEMBLY - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-29. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS) (400S)​

FIGURE 2-30. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (ALL SPECS EXCEPT CE & UK CA SPEC) (460SJ)​

FIGURE 2-31. GROUND CONTROL DECAL AND KEYSWITCH INSTALLATION (CE & UK CA SPECS) (460SJ)​

FIGURE 2-32. GROUND CONTROL MOUNTING (400S)​

FIGURE 2-33. GROUND CONTROL MOUNTING - 1K45FT (460SJ)​

FIGURE 2-34. GROUND CONTROL MOUNTING - DEUTZ (STAGE V) (CE & UK CA SPECS) (460SJ)​

FIGURE 2-35. HOOD INSTALLATION - ABS (DEUTZ ENGINES)​

FIGURE 2-36. HOOD INSTALLATION - ABS (KUBOTA ENGINES)​

FIGURE 2-37. HOOD INSTALLATION - STEEL​

FIGURE 2-38. HOOD ASSEMBLY - ENGINE SIDE​

FIGURE 2-39. HOOD ASSEMBLY - TANK SIDE (ABS)​

FIGURE 2-40. HOOD ASSEMBLY - ENGINE SIDE (STEEL)​

FIGURE 2-41. HOOD ASSEMBLY - TANK SIDE (STEEL)​

FIGURE 2-42. LIGHT PANEL INSTALLATION​

FIGURE 2-43. SOUND REDUCTION INSTALLATION - KUBOTA ENGINE MACHINES WITH STEEL HOODS​

FIGURE 2-44. WHITE NOISE ALARM INSTALLATION (AMBIENT)​

FIGURE 2-45. WHITE NOISE ALARM INSTALLATION (CONSTANT)​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-2. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-3. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI EXPORT(LRC), AUSTRALIAN, CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-4. ENGINE INSTALLATION - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-5. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2011 (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-6. ENGINE ASSEMBLY - DEUTZ D2011 ENGINE (WITH ARCTIC PACKAGE) (ANSI EXPORT(LRC), CE(LRC), CHINA & UK CA SPECS)​

FIGURE 3-7. ENGINE COMPONENTS - DEUTZ D2011​

FIGURE 3-8. ENGINE INSTALLATION - DEUTZ D2.9L4 ERM5 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT (HRC), CSA AND JAPANESE SPECS)​

FIGURE 3-9. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT (HRC), CSA AND JAPANESE SPECS)​

FIGURE 3-10. ENGINE ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITHOUT ARCTIC PACKAGE) (ANSI, ANSI EXPORT (HRC), CSA AND JAPANESE SPECS)​

FIGURE 3-11. ENGINE INSTALLATION - DEUTZ D2.9L4 ERM5 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-12. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-13. ENGINE ASSEMBLY - DEUTZ D2.9L4 ERM5 ENGINE (WITH ARCTIC PACKAGE) (ANSI AND CSA SPECS)​

FIGURE 3-14. ENGINE COMPONENTS - DEUTZ D2.9L4 ERM5 ENGINE​

FIGURE 3-15. ENGINE INSTALLATION - DEUTZ D2.9L4 (STAGE V) ENGINE (CE & UK CA SPECS) (460SJ)​

FIGURE 3-16. ENGINE AND PUMP SUB-ASSEMBLY - DEUTZ D2.9L4 (STAGE V) ENGINE (CE & UK CA SPECS) (460SJ)​

FIGURE 3-17. ENGINE ASSEMBLY – DEUTZ D2.9L4 (STAGE V) ENGINE (CE & UK CA SPECS) (460SJ)​

FIGURE 3-18. ENGINE COMPONENTS - DEUTZ D2.9L4 (STAGE V) ENGINE (CE & UK CA SPECS) (460SJ)​

FIGURE 3-19. BREATHER HEATER INSTALLATION - DEUTZ D2.9L4 ENGINE WITH ARCTIC PACKAGE​

FIGURE 3-20. BRACKET ASSEMBLY - FUEL PUMP AND FILTER (DEUTZ D2.9L4 (STAGE V) ENGINE)​

FIGURE 3-21. PUMP COUPLING KIT (DEUTZ ENGINES)​

FIGURE 3-22. ENGINE INSTALLATION - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-23. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-24. ENGINE ASSEMBLY - KUBOTA ENGINE (WITHOUT ARCTIC PACKAGE)​

FIGURE 3-25. ENGINE INSTALLATION - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-26. ENGINE AND PUMP SUB-ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-27. ENGINE ASSEMBLY - KUBOTA ENGINE (WITH ARCTIC PACKAGE)​

FIGURE 3-28. ENGINE COMPONENTS - KUBOTA​

FIGURE 3-29. PUMP COUPLING KIT - KUBOTA ENGINE​

FIGURE 3-30. PISTON PUMP ASSEMBLY​

FIGURE 3-31. PISTON PUMP ASSEMBLY (REAR)​

FIGURE 3-32. PISTON PUMP ASSEMBLY (FRONT)​

FIGURE 3-33. SPARK ARRESTOR INSTALLATION - DEUTZ D2011 ENGINE​

FIGURE 3-34. ENGINE BAFFLE INSTALLATION - ABS HOODS (DEUTZ ENGINES)​

FIGURE 3-35. ENGINE BAFFLE INSTALLATION - ABS HOODS (KUBOTA ENGINES)​

FIGURE 3-36. ENGINE BAFFLE INSTALLATION - STEEL HOODS​

FIGURE 3-37. ENGINE MOUNT (WITH GENERATOR) - DEUTZ D2.9L4 AND DEUTZ D2.9L4 (STAGE V) ENGINES​

FIGURE 3-38. ENGINE MOUNT (WITHOUT GENERATOR) - DEUTZ D2.9L4, DEUTZ D2.9L4 (STAGE V) ENGINES​

FIGURE 3-39. ENGINE TRAY JACK INSTALLATION​

FIGURE 3-40. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-41. GENERATOR INSTALLATION - 2500W/60HZ (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-42. GENERATOR INSTALLATION - 2500W/60HZ (KUBOTA ENGINES)​

FIGURE 3-43. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-44. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-45. GENERATOR INSTALLATION - 4000W/60HZ (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-46. GENERATOR INSTALLATION - 4000W/50HZ (DEUTZ STAGE V ENGINES)​

FIGURE 3-47. GENERATOR INSTALLATION - 7500W/50HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-48. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2011 ENGINES)​

FIGURE 3-49. GENERATOR INSTALLATION - 7500W/60HZ (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-50. GENERATOR INSTALLATION - 7500W/60HZ (KUBOTA ENGINES)​

FIGURE 3-51. QUICKFIT OIL DRAIN INSTALLATION (DEUTZ D2.9L4 ENGINES)​

FIGURE 3-52. QUICKFIT OIL DRAIN INSTALLATION (KUBOTA ENGINES)​

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION (400S)​

FIGURE 4-2. BOOM AND CYLINDERS INSTALLATION (460SJ)​

FIGURE 4-3. BOOM AND CYLINDERS INSTALLATION - 1K45FT (460SJ)​

FIGURE 4-4. MAIN BOOM ASSEMBLY (400S)​

FIGURE 4-5. MAIN BOOM ASSEMBLY (460SJ)​

FIGURE 4-6. MAIN BOOM ASSEMBLY - 1K45FT (460SJ)​

FIGURE 4-7. JIB BOOM ASSEMBLY (460SJ)​

FIGURE 4-8. JIB BOOM ASSEMBLY - 1K45FT (460SJ)​

FIGURE 4-9. PLATFORM ROTATOR ASSEMBLY (400S)​

FIGURE 4-10. PLATFORM ROTATOR ASSEMBLY (460SJ)​

FIGURE 4-11. PLATFORM ROTATOR ASSEMBLY - 1K45FT (460SJ)​

FIGURE 4-12. POWER TRACK INSTALLATION​

FIGURE 4-13. POWER TRACK INSTALLATION - 1K45FT (460SJ)​

FIGURE 4-14. CAPACITY SWITCH INSTALLATION (400S)​

FIGURE 4-15. CAPACITY SWITCH INSTALLATION - 1K45FT (460SJ)​

FIGURE 4-16. TRANSPORT SWITCHES INSTALLATION​

FIGURE 4-17. TRANSPORT SWITCHES INSTALLATION - 1K45FT (460SJ)​

FIGURE 4-18. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WTH 03)​

FIGURE 4-19. RAPID REPLACEABLE PLATFORM SUPPORT (MACHINES WITH SN STARTING WTH B3)​

SECTION 5 - PLATFORM

FIGURE 5-1. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-2. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-3. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-4. TRADITIONAL PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-5. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-6. RAPID REPLACEABLE PLATFORM (30IN X 5FT (76.2CM X 1.52M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-7. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-8. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-9. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-10. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-11. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-12. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-13. PLATFORM DROP BAR INSTALATION (MACHINES WITH SN STARTING WITH 03)​

FIGURE 5-14. PLATFORM DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH B3)​

FIGURE 5-15. PLATFORM CONSOLE BOX INSTALLATION​

FIGURE 5-16. PLATFORM CONSOLE BOX ASSEMBLY​

FIGURE 5-17. PLATFORM BEACON (WITHOUT CLEARSKY) INSTALLATION​

FIGURE 5-18. FOOTSWITCH ASSEMBLY​

FIGURE 5-19. LIGHT PANEL INSTALLATION​

FIGURE 5-20. FALL ARREST (BOLT-ON) INSTALLATION - 5FTX3FT PLATFORM​

FIGURE 5-21. FALL ARREST (BOLT-ON) INSTALLATION - 6FTX3FT PLATFORM​

FIGURE 5-22. FALL ARREST (BOLT-ON) INSTALLATION - 8FTX3FT PLATFORM​

FIGURE 5-23. SOFT TOUCH INSTALLATION - 6FT (1.83M) FALL ARREST PLATFORM​

FIGURE 5-24. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM​

FIGURE 5-25. SKYLINE INSTALLATION​

FIGURE 5-26. SKYGLAZIER INSTALLATION​

FIGURE 5-27. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-28. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-29. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 5-30. TRAY INSTALLATION​

FIGURE 5-31. USB CHARGER INSTALLATION​

FIGURE 5-32. WELDER ASSEMBLY​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE LOCKOUT CYLINDER ASSEMBLY​

FIGURE 6-2. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY​

FIGURE 6-3. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY - 1K45FT (460SJ)​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - JIB - 1K45FT (460SJ)​

FIGURE 6-7. MASTER CYLINDER ASSEMBLY​

FIGURE 6-8. MASTER CYLINDER ASSEMBLY - 1K45FT (460SJ)​

FIGURE 6-9. STEER CYLINDER ASSEMBLY​

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY​

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY - 1K45FT (460SJ)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. 2WD HYDRAULIC SYSTEM INSTALLATION (400S)​

FIGURE 7-2. 4WD HYDRAULIC SYSTEM INSTALLATION (400S)​

FIGURE 7-3. 2WD HYDRAULIC SYSTEM INSTALLATION (460SJ)​

FIGURE 7-4. 4WD HYDRAULIC SYSTEM INSTALLATION (460SJ)​

FIGURE 7-5. 4WD HYDRAULIC SYSTEM INSTALLATION - 1K45FT (460SJ)​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-2. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITHOUT GENERATOR) (460SJ)​

FIGURE 8-3. AC BOX AT PLATFORM - 110V IEC YELLOW (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (460SJ)​

FIGURE 8-4. AC BOX AT PLATFORM - 220V AFSNIT 107 (CE & UK CA SPEC WITHOUT GENERATOR) (460SJ)​

FIGURE 8-5. AC BOX AT PLATFORM - 220V AFSNIT 107 (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (460SJ)​

FIGURE 8-6. AC BOX AT PLATFORM - 220V CUSTOMER SUPPLIED COMPONENTS (ALL SPECS EXCEPT CSA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITHOUT GENERATOR) (460SJ)​

FIGURE 8-8. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN POST GROUND (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (460SJ)​

FIGURE 8-9. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITHOUT GENERATOR) (460SJ)​

FIGURE 8-10. AC BOX AT PLATFORM - 220V CEE7 2IN X 4IN SIDE GROUND (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (460SJ)​

FIGURE 8-11. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITHOUT GENERATOR) (460SJ)​

FIGURE 8-12. AC BOX AT PLATFORM - 220V IEC BLUE (CE & UK CA SPEC WITH 4000W/50HZ GENERATOR) (460SJ)​

FIGURE 8-13. AC BOX AT PLATFORM - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-14. AC BOX AT PLATFORM - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI, ANSI EXPORT(HRC), CSA AND JAPANESE SPECS)​

FIGURE 8-15. AC CABLE INSTALLATION - WITH THREE BREAKERS (CE & UK CA SPECS)​

FIGURE 8-16. BATTERY DISCONNECT SWITCH​

FIGURE 8-17. BOOM HARNESS (400S)​

FIGURE 8-18. BOOM HARNESS (460SJ)​

FIGURE 8-19. BOOM CAPACITY PROXIMITY SWITCH HARNESS (400S)​

FIGURE 8-20. BOOM CAPACITY PROXIMITY SWITCH HARNESS - 1K45FT (460SJ)​

FIGURE 8-21. BOOM HI-CAPACITY HARNESS - 1K45FT (460SJ)​

FIGURE 8-22. BOOM TELE IN PROXIMITY SWITCH HARNESS​

FIGURE 8-23. BREAKER BOX INSTALLATION - 110/220V 16AMP BREAKER (CE & UK CA SPEC)​

FIGURE 8-24. BREAKER BOX KIT - 110/220V 16AMP BREAKER (CE & UK CA SPEC)​

FIGURE 8-25. BREAKER BOX KIT - 30MA/16 AMP​

FIGURE 8-26. BREAKER BOX KIT WITH THREE BREAKERS​

FIGURE 8-27. CABLES AND CLAMPS INSTALLATION (2500W GENERATOR OR NO GENERATOR) (400S)​

FIGURE 8-28. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (400S)​

FIGURE 8-29. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (400S)​

FIGURE 8-30. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (400S)​

FIGURE 8-31. CABLES AND CLAMPS INSTALLATION 2500W GENERATOR OR NO GENERATOR) (460SJ)​

FIGURE 8-32. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 60HZ) (460SJ)​

FIGURE 8-33. CABLES AND CLAMPS INSTALLATION (4000W GENERATOR 50HZ) (460SJ)​

FIGURE 8-34. CABLES AND CLAMPS INSTALLATION (7500W GENERATOR) (460SJ)​

FIGURE 8-35. CABLES AND CLAMPS INSTALLATION - 1K45FT (2500W GENERATOR OR NO GENERATOR) (460SJ)​

FIGURE 8-36. CABLES AND CLAMPS INSTALLATION - 1K45FT (4000W GENERATOR 60HZ) (460SJ)​

FIGURE 8-37. CABLES AND CLAMPS INSTALLATION - 1K45FT (7500W GENERATOR) (460SJ)​

FIGURE 8-38. CLEARSKY CS550 BEACON INSTALLATION (WITH METAL HOOD)​

FIGURE 8-39. CLEARSKY CS550 BEACON INSTALLATION (WITH PLASTIC HOOD)​

FIGURE 8-40. ENGINE HARNESS - DEUTZ D2011​

FIGURE 8-41. ENGINE HARNESS - DEUTZ D2.9L4 (STAGE V)​

FIGURE 8-42. ENGINE HARNESS - KUBOTA​

FIGURE 8-43. FUEL PUMP HARNESS​

FIGURE 8-44. FUEL HARNESS - KUBOTA ENGINE​

FIGURE 8-45. GENERATOR HARNESS - 2500W​

FIGURE 8-46. GENERATOR HARNESS - 4000W​

FIGURE 8-47. GROUND CONTROL BOX HARNESS​

FIGURE 8-48. PLATFORM BEACON HARNESS​

FIGURE 8-49. PLATFORM CONSOLE BOX HARNESS​

FIGURE 8-50. SKYLINE HARNESS​

FIGURE 8-51. TURNTABLE HARNESS​

FIGURE 8-52. VALVE HARNESS - MAIN VALVE​

FIGURE 8-53. USB HARNESS​

FIGURE 8-54. WORKLIGHT HARNESS​

SECTION 9 - DECAL

FIGURE 9-1. DECAL INSTALLATION - ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS - ENGLISH (400S)​

FIGURE 9-2. DECAL INSTALLATION - ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS - ENGLISH (460SJ)​

FIGURE 9-3. DECAL INSTALLATION - ANSI AND CSA SPECS - ENGLISH (1K45FT) (460SJ)​

FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN SPEC (460SJ)​

FIGURE 9-5. DECAL INSTALLATION - CE & UK CA SPEC (460SJ)​

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (400S)​

FIGURE 9-7. DECAL INSTALLATION - BRAZIL SPEC (DUAL LANGUAGE - PORTUGUESE/SPANISH) (460SJ)​

FIGURE 9-8. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (400S)​

FIGURE 9-9. DECAL INSTALLATION - CHINESE SPEC (DUAL LANGUAGE - ENGLISH/CHINESE) (460SJ)​

FIGURE 9-10. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (400S)​

FIGURE 9-11. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (460SJ)​

FIGURE 9-12. DECAL INSTALLATION - CSA SPEC (DUAL LANGUAGE - ENGLISH/FRENCH) (1K45FT) (460SJ)​

FIGURE 9-13. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (400S)​

FIGURE 9-14. DECAL INSTALLATION - JAPANESE SPEC (DUAL LANGUAGE - ENGLISH/JAPANESE) (460SJ)​

FIGURE 9-15. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (400S)​

FIGURE 9-16. DECAL INSTALLATION - KOREAN SPEC (DUAL LANGUAGE - ENGLISH/KOREAN) (460SJ)​

FIGURE 9-17. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (400S)​

FIGURE 9-18. DECAL INSTALLATION - LATIN AMERICAN SPEC (DUAL LANGUAGE - ENGLISH/SPANISH) (460SJ)​

FIGURE 9-19. DECAL INSTALLATION - OPTIONS​

FIGURE 9-20. SKYWELDER DECAL INSTALLATION - 50HZ​

FIGURE 9-21. SKYWELDER DECAL INSTALLATION - 60HZ​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX