JLG Boom Lift 1500SJ Parts Catalog 3122341900

Hyundai · Jun 21, 2026

JLG Boom Lift 1500SJ Parts Catalog 3122341900
Size: 78.58 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 1500SJ Boom Lift
Part Number: 3122341900
Publication Date: 2025
Number of Pages: 1046 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED

FIGURE 1-2. AXLE INSTALLATION - OSCILLATING

FIGURE 1-3. STEER INSTALLATION

FIGURE 1-4. WHEEL DRIVE INSTALLATION - REGGIANA RIDUTTORI

FIGURE 1-5. DRIVE HUB AND MOTOR ASSEMBLY - REGGIANA RIDUTTORI

FIGURE 1-6. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI

FIGURE 1-7. DRIVE MOTOR ASSEMBLY

FIGURE 1-8. DRIVE HUB AND MOTOR ASSEMBLY - PMP PUMP

FIGURE 1-9. DRIVE HUB ASSEMBLY - PMP PUMP

FIGURE 1-10. DRIVE MOTOR ASSEMBLY - PMP PUMP

FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM FILLED

FIGURE 1-12. TIRE AND WHEEL INSTALLATION - SOLID

FIGURE 1-13. TIRE AND WHEEL INSTALLATION - SOLID NON MARKIMG

FIGURE 1-14. VALVES AND MODULES INSTALLATION - FRAME MOUNTED (Prior to SN 0300341018, Prior to SN B300031302)

FIGURE 1-15. VALVES AND MODULES INSTALLATION - FRAME MOUNTED (SN 0300341019 to Present, SN B300031303 to Present)

FIGURE 1-16. STEER VALVE ASSEMBLY

FIGURE 1-17. TRACTION VALVE ASSEMBLY

FIGURE 1-18. FRAME COVERS INSTALLATION - PLASTIC

FIGURE 1-19. FRAME COVERS INSTALLATION - STEEL

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVE, MODULE AND FILTER INSTALLATION - TURNTABLE MOUNTED (Prior to SN 0300341018, Prior to SN B300031302)

FIGURE 2-2. VALVE, MODULE AND FILTER INSTALLATION - TURNTABLE MOUNTED (SN 0300341019 to Present, SN B300031303 to Present)

FIGURE 2-3. BATTERY, HORN AND AUXILIARY PUMP INSTALLATION

FIGURE 2-4. MAIN VALVE ASSEMBLY

FIGURE 2-5. AUXILIARY PUMP ASSEMBLY

FIGURE 2-6. SWING DRIVE INSTALLATION

FIGURE 2-7. TURNTABLE BEARING AND LUBE INSTALLATION

FIGURE 2-8. TURNTABLE LOCK INSTALLATION

FIGURE 2-9. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-10. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

FIGURE 2-11. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-12. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY

FIGURE 2-13. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-14. TANK INSTALLATION - WITH 31 GAL/117.31 L FUEL TANK

FIGURE 2-15. TANK INSTALLATION - WITH 58.2 GAL/200 L FUEL TANK

FIGURE 2-16. TANK INSTALLATION - WITH STEEL HOODS (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-17. TANK INSTALLATION - WITH STEEL HOODS AND 200L TANK (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-18. HYDRAULIC OIL TANK ASSEMBLY

FIGURE 2-19. HYDRAULIC OIL TANK ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-20. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH REXROTH PUMPS (OPTIONAL)

FIGURE 2-21. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH PMP PUMPS (OPTIONAL)

FIGURE 2-22. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TD2011 ENGINES WITH SAUER PUMPS (OPTIONAL)

FIGURE 2-23. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) (CHINA IV) ENGINES WITH PMP PUMPS (OPTIONAL)

FIGURE 2-24. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH REXROTH PUMPS (OPTIONAL)

FIGURE 2-25. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH REXROTH PUMPS (OPTIONAL) (CHINA SPEC ONLY)

FIGURE 2-26. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) (CHINA IV) ENGINES WITH SAUER PUMPS (OPTIONAL)

FIGURE 2-27. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH SAUER PUMPS (OPTIONAL) (CHINA SPEC ONLY)

FIGURE 2-28. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH REXROTH PUMPS (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS)

FIGURE 2-29. GROUND CONTROL BOX INSTALLATION - TD2011 ENGINES WITH SAUER PUMPS (ANSI EXPORT (LRC) AND AUSTRALIAN SPECS)

FIGURE 2-30. GROUND CONTROL BOX INSTALLATION - TCD2.9L4 ENGINES WITH REXROTH PUMPS (ANSI, ANSI EXPORT (HRC), CHINA, CSA AND JAPANESE SPECS)

FIGURE 2-31. GROUND CONTROL BOX INSTALLATION - DEUTZ TCD2.9L4 ENGINE (CHINA IV)

FIGURE 2-32. GROUND CONTROL BOX ASSEMBLY - DEUTZ TD2011 ENGINES AND DEUTZ TCD2.9L4 ENGINES (ALL SPECS EXCEPT CE & UK CA SPECS)

FIGURE 2-33. GROUND CONTROL BOX ASSEMBLY - DEUTZ TCD2.9L4 ENGINES (CHINA IV)

FIGURE 2-34. KEYSWITCH INSTALLATION

FIGURE 2-35. LIGHT PANEL INSTALLATION

FIGURE 2-36. ALARMS INSTALLATION

FIGURE 2-37. BACKUP ALARM (WHITE NOISE) INSTALLATION

FIGURE 2-38. BACKUP ALARM AMBIENT (WHITE NOISE) INSTALLATION

FIGURE 2-39. STROBE LIGHT INSTALLATION (AMBER)

FIGURE 2-40. STROBE LIGHT INSTALLATION (BLUE)

FIGURE 2-41. STROBE LIGHT INSTALLATION (RED)

FIGURE 2-42. PINION SHIELD INSTALLATION

FIGURE 2-43. ENGINE TRAY JACK INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES

FIGURE 2-44. HOOD INSTALLATION - DEUTZ TD2011 ENGINES (Prior to SN 0300329524, Prior to SN B300030136)

FIGURE 2-45. HOOD INSTALLATION - DEUTZ TD2011 ENGINES (SN 0300329525 to Present, SN B300030137 to Present)

FIGURE 2-46. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES

FIGURE 2-47. HOOD INSTALLATION - DEUTZ TCD2.9L4 (STAGE V / CHINA IV) ENGINES

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-2. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-3. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-4. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-5. DEUTZ TD2011 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-6. DEUTZ TD2011 ENGINE ASSEMBLY - WITH REXROTH PUMPS (WTH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-7. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-8. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITHOUT SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-9. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-10. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-11. DEUTZ TD2011 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-12. DEUTZ TD2011 ENGINE ASSEMBLY - WITH SAUER PUMPS (WITH SKYPOWER AND WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-13. DEUTZ TD2011 ENGINE COMPONENTS

FIGURE 3-14. DEUTZ TCD2.9L4 EMR4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-15. DEUTZ TCD2.9L4 EMR4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-16. DEUTZ TCD2.9L4 EMR4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)

FIGURE 3-17. DEUTZ TCD2.9L4 EMR4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)

FIGURE 3-18. DEUTZ TCD2.9L4 EMR4 ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-19. DEUTZ TCD2.9L4 EMR4 ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-20. DEUTZ TCD2.9L4 EMR4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-21. DEUTZ TCD2.9L4 EMR4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-22. DEUTZ TCD2.9L4 EMR4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)

FIGURE 3-23. DEUTZ TCD2.9L4 EMR4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (CHINA SPEC ONLY)

FIGURE 3-24. DEUTZ TCD2.9L4 EMR4 ENGINE INSTALLATION - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-25. DEUTZ TCD2.9L4 EMR4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-26. DEUTZ D2.9L4 EMR4 ENGINE INSTALLATION WITH PMP PUMP AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-27. DEUTZ D2.9L4 EMR4 ENGINE SUB-ASSEMBLY WITH PMP PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-28. DEUTZ D2.9L4 EMR4 ENGINE SUB ASSEMBLY WITH PMP PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-29. DEUTZ TCD2.9L4 EMR4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 3-30. DEUTZ TCD2.9L4 EMR4 ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (CHINA SPEC ONLY)

FIGURE 3-31. DEUTZ TCD2.9L4 EMR4 ENGINE ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE

FIGURE 3-32. DEUTZ TCD2.9L4 (EMR4) ENGINE COMPONENTS

FIGURE 3-33. DEUTZ TC2.9L4 (R96) ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-34. DEUTZ TC2.9L4 (R96) ENGINE INSTALLATION - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-35. DEUTZ TC2.9L4 (R96) ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-36. DEUTZ TC2.9L4 (R96) ENGINE INSTALLATION - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-37. DEUTZ TC2.9L4 (R96) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-38. DEUTZ TC2.9L4 (R96) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-39. DEUTZ TC2.9L4 (R96) ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-40. DEUTZ TC2.9L4 (R96) ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-41. DEUTZ TC2.9L4 (R96) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-42. DEUTZ TC2.9L4 (R96) ENGINE ASSEMBLY (WITH COLD WEATHER PLUS PACKAGE) (WITH STEEL HOODS)

FIGURE 3-43. DEUTZ TCD2.9L4 (R96) ENGINE COMPONENTS

FIGURE 3-44. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-45. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH PMP PUMP (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-46. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH PMP PUMP AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-47. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH PMP PUMP AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-48. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH REXROTH PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-49. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH SAUER PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-50. DEUTZ D2.9L4 EMR5 ENGINE INSTALLATION WITH SAUER PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-51. DEUTZ D2.9L4 EMR5 ENGINE SUB-ASSEMBLY WITH PMP PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-52. DEUTZ D2.9L4 EMR5 ENGINE SUB-ASSEMBLY WITH PMP PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-53. DEUTZ D2.9L4 EMR5 ENGINE SUB-ASSEMBLY WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-54. DEUTZ D2.9L4 EMR5 ENGINE SUB-ASSEMBLY WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-55. DEUTZ D2.9L4 EMR5 ENGINE SUB-ASSEMBLY WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-56. DEUTZ D2.9L4 EMR5 ENGINE SUB-ASSEMBLY WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-57. DEUTZ D2.9L4 EMR ENGINE ASSEMBLY (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-58. DEUTZ D2.9L4 EMR ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-59. DEUTZ TCD2.9L4 (EMR5) ENGINE COMPONENTS

FIGURE 3-60. DEUTZ TD2.9 (UN R96) ENGINE ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 3-61. DEUTZ TD2.9 (UN R96) ENGINE ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE

FIGURE 3-62. DEUTZ TD2.9 (UN R96) ENGINE ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE

FIGURE 3-63. DEUTZ TD2.9 (UN R96) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-64. DEUTZ TD2.9 (UN R96) ENGINE INSTALLATION - WITH REXROTH PUMP (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-65. DEUTZ TD2.9 (UN R96) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-66. DEUTZ TD2.9 (UN R96) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-67. DEUTZ TCD2.9L4 ENGINE COMPONENTS (CHINA SPEC ONLY)

FIGURE 3-68. DEUTZ TCD2.9L4 (CHINA IV) ENGINE INSTALLATON

FIGURE 3-69. DEUTZ TCD2.9L4 (CHINA IV) ENGINE INSTALLATION WITH PMP PUMPS

FIGURE 3-70. DEUTZ TCD2.9L4 (CHINA IV) ENGINE AND PUMP SUB - ASSEMBLY

FIGURE 3-71. DEUTZ TCD2.9L4 (CHINA IV) ENGINE AND PUMP SUB-ASSEMBLY (WITH PMP PUMPS)

FIGURE 3-72. DEUTZ TCD2.9L4 (CHINA IV) ENGINE ASSEMBLY

FIGURE 3-73. DEUTZ TCD2.9L4 (CHINA IV) ENGINE COMPONENTS

FIGURE 3-74. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-75. DEUTZ TCD2.9L4 (STAGE V) DIESEL ENGINE INSTALLATION - WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-76. DEUTZ TCD2.9L4 (STAGE V) ENGINE INSTALLATION WITH PMP PUMPS

FIGURE 3-77. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-78. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-79. DEUTZ D2.9L4 (STAGE V) ENGINE SUB ASSEMBLY WITH PMP PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-80. DEUTZ TCD2.9L4 (STAGE V) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-81. DEUTZ TCD2.9L4 (STAGE V) ENGINE COMPONENTS

FIGURE 3-82. PUMP ASSEMBLY (REXROTH) (DEUTZ TD2011 ENGINES)

FIGURE 3-83. PUMP ASSEMBLY (REXROTH) (DEUTZ TCD2.9L4 ENGINES

FIGURE 3-84. PUMP ASSEMBLY (SAUER TANDEM)

FIGURE 3-85. PUMP ASSEMBLY (SAUER PISTON)

FIGURE 3-86. PUMP ASSEMBLY (SAUER GEAR)

FIGURE 3-87. PUMP ASSEMBLY (PMP TANDEM)

FIGURE 3-88. PUMP ASSEMBLY (PMP PISTON)

FIGURE 3-89. PUMP COUPLING KIT

FIGURE 3-90. BREATHER HEATER INSTALLATION - DEUTZ TCD2.9L4 ENGINES, DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH ARCTIC PACKAGE

FIGURE 3-91. FUEL-WATER SEPARATOR INSTALLATION - DEUTZ TD2011 (OPTIONAL) (Prior to SN 0300335103, Prior to SN B300030666)

FIGURE 3-92. FUEL PUMP/FILTER BRACKET ASSEMBLY (DEUTZ TCD2.9L4 ENGINE AND DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINE)

FIGURE 3-93. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TCD2.9L4 ENGINE

FIGURE 3-94. FUEL FILTER/WATER SEPARATOR INSTALLATION - DEUTZ TCD2.9L4 ENGINE

FIGURE 3-95. QUICKFIT OIL VALVE ASSEMBLY

FIGURE 3-96. SPARK ARRESTOR INSTALLATION

FIGURE 3-97. 4000W GENERATOR INSTALLATION - 60HZ SPECS (DEUTZ TD2011 ENGINES)

FIGURE 3-98. 4000W GENERATOR INSTALLATION - 50HZ SPECS (DEUTZ TD2011 ENGINES)

FIGURE 3-99. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 3-100. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 3-101. 4000W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES)

FIGURE 3-102. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TD2011 ENGINES) (OPTIONAL)

FIGURE 3-103. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TD2011 ENGINES) (OPTIONAL)

FIGURE 3-104. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 3-105. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 3-106. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V ENGINES) (OPTIONAL) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 3-107. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V ENGINES) (OPTIONAL) (SN 0300336799 to Present, SN B300031303 to Present)

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 4-2. BOOM INSTALLATION - WITH COLD WEATHER PLUS PACKAGE (Prior to SN 0300335103)

FIGURE 4-3. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 4-4. BOOM ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE

FIGURE 4-5. WIRE ROPE TOOLS INSTALLATION (OPTIONAL)

FIGURE 4-6. JIB INSTALLATION

FIGURE 4-7. JIB BOOM ASSEMBLY

FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY

FIGURE 4-9. JIB ROTATE ACTUATOR ASSEMBLY

FIGURE 4-10. POWER TRACK INSTALLATION

FIGURE 4-11. BOOM SENSORS AND SWITCHES INSTALLATION

FIGURE 4-12. BOOM SENSORS AND SWITCHES INSTALLATION MACHINES WITH SN STARTING WITH B3

FIGURE 4-13. VALVES INSTALLATION - BOOM MOUNTED (Prior to SN 0300341018, Prior to SN B300031302)

FIGURE 4-14. VALVES INSTALLATION - BOOM MOUNTED (SN 0300341019 to Present, SN B300031303 to Present)

FIGURE 4-15. PLATFORM VALVE ASSEMBLY

FIGURE 4-16. JIB VALVE ASSEMBLY (Prior to SN 0300341018, Prior to SN B300031302)

FIGURE 4-17. JIB VALVE ASSEMBLY (SN 0300341019 to Present, SN B300031303 to Present)

FIGURE 4-18. ENCLOSURE BOX ASSEMBLY

FIGURE 4-19. PLATFORM SUPPORT INSTALLATION (Prior to SN 0300329524, Prior to SN B300029815)

FIGURE 4-20. TRADITIONAL PLATFORM SUPPORT INSTALLATION (SN 0300329525 through 0300336798, SN B300029816 through B300031302, Including B300029552)

FIGURE 4-21. RAPID REPLACEABLE PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 4-22. RAPID REPLACEABLE PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) - SIDE GATE ENTRY (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-3. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-7. PLATFORM ASSEMBLY - 30IN X 4FT (76CM X 1.22M) WITH DROP BAR (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ANSI SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (AUSTRALIAN SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-14. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-15. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-16. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-17. RAPID REPLACEABLE PLATFORM WITH FALL ARREST (8FT)(MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-18. RAPID REPLACEABLE PLATFORM WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-19. SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-20. DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336799 to Present)

FIGURE 5-21. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M)(MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-22. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M)(MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-23. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M)(MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-24. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-25. RAPID REPLACEABLE PLATFORM - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-26. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-27. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300031303 to Present)

FIGURE 5-28. PLATFORM CONSOLE BOX INSTALLATION (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-29. PLATFORM CONSOLE ASSEMBLY (Prior to SN 0300333224, Prior to SN B300030347)

FIGURE 5-30. PLATFORM CONSOLE ASSEMBLY (SN 0300333225 through 0300336798, SN B300030348 through B300031302)

FIGURE 5-31. PLATFORM CONSOLE BOX INSTALLATION (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 5-32. PLATFORM CONSOLE ASSEMBLY (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 5-33. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 4FFT/1.22M PLATFORM)

FIGURE 5-34. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)

FIGURE 5-35. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-36. FALL ARREST INSTALLTION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)

FIGURE 5-37. FOOTSWITCH ASSEMBLY

FIGURE 5-38. LCD DISPLAY INSTALLATION (Prior to SN 0300329524, Prior to SN B300030136)

FIGURE 5-39. LCD DISPLAY INSTALLATION (SN 0300329525 to Present, SN B300030137 to Present)

FIGURE 5-40. LIGHT PANEL INSTALLATION - PLATFORM CONSOLE

FIGURE 5-41. PLASMA CUTTER ASSEMBLY

FIGURE 5-42. SKYCUTTER INSTALLATION (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-43. SKYEYE INSTALLATION

FIGURE 5-44. SKYGLAZIER INSTALLATIONS (ANSI, AUSTRALIAN AND CSA SPECS)

FIGURE 5-45. SKYGUARD BAR INSTALLATION

FIGURE 5-46. SKYLINE INSTALLATION (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-47. SKYLINE INSTALLATION (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 5-48. SKYWELDER INSTALLATION (50HZ)

FIGURE 5-49. SKYWELDER INSTALLATION (60HZ)

FIGURE 5-50. SKYWELDER PREP PACKAGE (60HZ)

FIGURE 5-51. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-52. TRAY INSTALLATION

FIGURE 5-53. USB CHARGER INSTALLATION (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 5-54. USB CHARGER INSTALLATION (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 5-55. WELDER ASSEMBLY

FIGURE 5-56. WELDER ASSEMBLY (CST282)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE EXTENSION CYLINDER ASSEMBLY

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-3. LEVEL (JIB) CYLINDER ASSEMBLY - WITH OR WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 6-4. LEVEL (PLATFORM) CYLINDER ASSEMBLY

FIGURE 6-5. LIFT (BOOM) CYLINDER ASSEMBLY

FIGURE 6-6. LIFT (JIB) CYLINDER ASSEMBLY

FIGURE 6-7. LOCK (JIB) CYLINDER ASSEMBLY

FIGURE 6-8. STEER CYLINDER ASSEMBLY

FIGURE 6-9. TELESCOPE (JIB) CYLINDER ASSEMBLY

FIGURE 6-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - BOOM

FIGURE 7-2. HYDRAULIC DIAGRAM - DRIVE

FIGURE 7-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 7-4. HYDRAULIC DIAGRAM - STEER

FIGURE 7-5. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 ENGINE MACHINES WITH REXROTH PUMPS)

FIGURE 7-6. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TCD2.9L4 ENGINE MACHINES WITH REXROTH PUMPS)

FIGURE 7-7. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TD2011 AND DEUTZ TCD2.9L4 ENGINE MACHINES WITH SAUER PUMPS)

FIGURE 7-8. HYDRAULIC DIAGRAM - TURNTABLE (WITH PMP PUMPS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 7-9. HYDRAULIC DIAGRAM - TURNTABLE (WITH PMP PUMPS) (SN 0300336799 to Present, SN B300031303 to Present)

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM - 110V (ANSI SPECS)

FIGURE 8-2. AC BOX AT PLATFORM - 110V GFI RECEPTACLE (ANSI SPECS)

FIGURE 8-3. AC BOX AT PLATFORM - 220V GFI RECEPTACLE (ANSI SPECS)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) WITH 4000W GENERATOR (ANSI EXPORT, AUSTRALIAN, CHINA AND JAPANESE SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITH 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITH 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITH 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITH 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-20. AC BOX AT PLATFORM INSALLATION - 220V CEE7 POST GROUND WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-21. AC BOX AT PLATFORM INSALLATION - 220V CEE7 SIDE GROUND WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-22. AC BOX AT PLATFORM INSALLATION - 220V AFSNIT 107 WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-23. AC BOX AT PLATFORM INSALLATION - 110V IEC 60309 YELLOW WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-24. AC BOX AT PLATFORM INSALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-25. AC BOX AT PLATFORM INSALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 8-26. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, CHINA, CE & UK CA SPECS)

FIGURE 8-27. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN, CHINA, CE & UK CA SPECS)

FIGURE 8-28. AC 16 AMP BREAKER BOX INSTALLATION (CE & UK CA SPECS)

FIGURE 8-29. BATTERY DISCONNECT INSTALLATION

FIGURE 8-30. BEACON LIGHT HARNESS

FIGURE 8-31. B.L.A.M. HARNESS

FIGURE 8-32. B.L.A.M. TO BOOM LENGTH SENSOR HARNESS

FIGURE 8-33. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (LEFT SIDE)

FIGURE 8-34. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (RIGHT SIDE)

FIGURE 8-35. BOOM CABLES INSTALLATION (ANSI, CSA AND JAPANESE SPECS)

FIGURE 8-36. BOOM CABLES INSTALLATION - WITH 4000W 60HZ GENERATOR (ALL SPECS EXCEPT AUSTRALIAN, CE & UK CA SPECS)

FIGURE 8-37. BOOM CABLES INSTALLATION - WITH 4000W 50HZ GENERATOR (ANSI EXPORT, AUSTRALIAN, CHINA, CE & UK CA SPECS)

FIGURE 8-38. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR

FIGURE 8-39. BOOM CYLINDER ANGLE HARNESS

FIGURE 8-40. BREAKER BOX KIT - 16 AMP

FIGURE 8-41. BREAKER BOX KIT - 16 AMP (4000W GENERATOR)

FIGURE 8-42. BREAKER BOX KIT - 16 AMP/30MA

FIGURE 8-43. CLEARSKY CS550 BEACON INSTALLATION

FIGURE 8-44. CLEARSKY INSTALLATION (CHINA IV ENGINES)(CHINESSE SPEC)

FIGURE 8-45. CLEARSKY INSTALLATION (CHINA IV ENGINES)(MACHINES WITH SN STARTING WITH B3)(CHINESSE SPEC) (Prior to SN B300030712)

FIGURE 8-46. CLEARSKY INSTALLATION (CHINA IV ENGINES)(MACHINES WITH SN STARTING WITH B3)(CHINESSE SPEC) (SN B300030713 to Present)

FIGURE 8-47. CLEARSKY HARNESS

FIGURE 8-48. CHASSIS HARNESS

FIGURE 8-49. DIAGNOSTIC HARNESS

FIGURE 8-50. ENGINE HARNESS - DEUTZ TD2011 ENGINES

FIGURE 8-51. ENGINE HARNESS - DEUTZ TCD2.9L4 ENGINES

FIGURE 8-52. ENGINE HARNESS - DEUTZ TCD2.9L4 (CHINA IV) ENGINES

FIGURE 8-53. ENGINE HARNESS - DEUTZ TCD2.9L4 & DEUTZ TCD2.9L4 (STAGE V) ENGINES

FIGURE 8-54. FUEL FILTER HARNESS - DEUTZ TCD2.9L4 ENGINES

FIGURE 8-55. FUEL HARNESS - DEUTZ TCD2.9L4 & DEUTZ TCD2.9L4 (STAGE V PRE-BUY) ENGINES

FIGURE 8-56. GENERATOR HARNESS - 4000W GENERATOR

FIGURE 8-57. GENERATOR HARNESS - 7500W GENERATOR

FIGURE 8-58. GROUND CONTROL BOX HARNESS

FIGURE 8-59. INTERFACE HARNESS

FIGURE 8-60. JIB BOOM CONTROL HARNESS

FIGURE 8-61. JIB ENABLE HARNESS

FIGURE 8-62. JIB VALVE HARNESS

FIGURE 8-63. LCD DISPLAY HARNESS

FIGURE 8-64. LOAD SENSING PIN HARNESS

FIGURE 8-65. MAIN BOOM CONTROL HARNESS

FIGURE 8-66. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-67. PLATFORM VALVE HARNESS

FIGURE 8-68. PUMP HARNESS

FIGURE 8-69. PUMP ADAPTER HARNESS - SAUER PUMP TO REXROTH PUMP

FIGURE 8-70. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-71. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-72. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE & UK CA SPECS)

FIGURE 8-73. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE & UK CA SPECS)

FIGURE 8-74. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE & UK CA SPECS)

FIGURE 8-75. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-76. SKYEYE RECEIVER HARNESS

FIGURE 8-77. SKYEYE EMITTER HARNESS

FIGURE 8-78. SKYLINE HARNESS

FIGURE 8-79. STROBE LIGHT HARNESS (AMBER)

FIGURE 8-80. TURNTABLE HARNESS

FIGURE 8-81. TELEMATICS CONTROL MODULE ASSEMBLY

FIGURE 8-82. TELEMATICS JUMPER HARNESS (Prior to SN B300031300)

FIGURE 8-83. TELEMATICS JUMPER HARNESS (SN B300031301 to Present)

FIGURE 8-84. USB HARNESS

FIGURE 8-85. WORKLIGHT HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-2. DECAL INSTALLATION - ANSI SPEC (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN SPEC (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-5. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/ENGLISH) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/ENGLISH) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-7. DECAL INSTALLATION - CE & UK CA SPEC (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-8. DECAL INSTALLATION - CE & UK CA SPEC (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-9. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-10. DECAL INSTALLATION - CSA SPEC (FRENCH/ENGLISH) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-11. DECAL INSTALLATION - CHINESE SPEC (ENGLISH) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-12. DECAL INSTALLATION - CHINESE SPEC (ENGLISH) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-13. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-14. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-15. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-16. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-17. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-18. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH) (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-19. DECAL INSTALLATION - OPTIONS

FIGURE 9-20. DECAL INSTALLATION - DROP BAR - FALL ARREST (SN 0300336799 to Present, SN B300031303 to Present)

FIGURE 9-21. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT AND CSA SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

FIGURE 9-22. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS) (Prior to SN 0300336798, Prior to SN B300031302)

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 1500SJ Parts Catalog 3122341900

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