JLG Boom Lift 1500AJP Parts Manual 31223043

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JLG Boom Lift 1500AJP Parts Manual 31223043
Size: 62.36 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Manual
Model: JLG 1500AJP Boom Lift
Part Number: 31223043
Publication Date: 2025
Number of Pages: 788 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION​

FIGURE 1-2. STEER INSTALLATION​

FIGURE 1-3. WHEEL DRIVE INSTALLATION​

FIGURE 1-4. DRIVE MOTOR ASSEMBLY​

FIGURE 1-5. DRIVE HUB ASSEMBLY​

FIGURE 1-6. TIRE/WHEEL INSTALLATION​

FIGURE 1-7. VALVES INSTALLATION - FRAME​

FIGURE 1-8. TRACTION VALVE ASSEMBLY​

FIGURE 1-9. STEER/AXLE EXTEND VALVE ASSEMBLY​

FIGURE 1-10. ELECTRICAL COMPONENTS INSTALLATION - FRAME (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (Prior to SN 0300314745)​

FIGURE 1-11. ELECTRICAL COMPONENTS INSTALLATION - FRAME (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (SN 0300314745 to Present)​

FIGURE 1-12. ELECTRICAL COMPONENTS INSTALLATION - FRAME (HRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 1-13. ELECTRICAL COMPONENTS INSTALLATION - FRAME (HRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 1-14. ELECTRICAL COMPONENTS INSTALLATION - FRAME (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (Prior to SN 0300314745)​

FIGURE 1-15. ELECTRICAL COMPONENTS INSTALLATION - FRAME (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (SN 0300314745 to Present)​

FIGURE 1-16. ELECTRICAL COMPONENTS INSTALLATION - FRAME (LRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 1-17. ELECTRICAL COMPONENTS INSTALLATION - FRAME (LRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 1-18. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (Prior to SN 0300314745)​

FIGURE 1-19. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (SN 0300314745 to Present)​

FIGURE 1-20. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (HRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 1-21. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (HRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 1-22. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (Prior to SN 0300314745)​

FIGURE 1-23. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (SN 0300314745 to Present)​

FIGURE 1-24. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (LRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 1-25. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - FRAME (LRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 1-26. COVERS INSTALLATION - FRAME​

SECTION 2 - TURNTABLE

FIGURE 2-1. VALVES AND FILTERS INSTALLATION - TURNTABLE (PARKER HYDRAULIC FILTER)​

FIGURE 2-2. VALVES AND FILTERS INSTALLATION - TURNTABLE (DONALDSON HYDRAULIC FILTER)​

FIGURE 2-3. MAIN VALVE ASSEMBLY​

FIGURE 2-4. JUNCTION VALVE ASSEMBLY​

FIGURE 2-5. TURNTABLE BEARING INSTALLATION​

FIGURE 2-6. TURNTABLE LOCK INSTALLATION​

FIGURE 2-7. SWING DRIVE INSTALLATION​

FIGURE 2-8. SWING HUB/BRAKE/MOTOR ASSEMBLY​

FIGURE 2-9. COUPLING/COLLECTOR RING INSTALLATION​

FIGURE 2-10. COUPLING/COLLECTOR RING ASSEMBLY​

FIGURE 2-11. TANKS INSTALLATION (WITHOUT DIESEL EXHAUST FLUID TANK)​

FIGURE 2-12. TANKS INSTALLATION (WITH DIESEL EXHAUST FLUID TANK)​

FIGURE 2-13. TANKS INSTALLATION (HRC) (SN 0300308811 to Present)​

FIGURE 2-14. HYDRAULIC TANK ASSEMBLY​

FIGURE 2-15. AUXILIARY POWER AND BATTERIES INSTALLATIONS​

FIGURE 2-16. AUXILIARY PUMP/MOTOR ASSEMBLY​

FIGURE 2-17. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (Prior to SN 0300314745)​

FIGURE 2-18. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (SN 0300314745 to Present)​

FIGURE 2-19. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (HRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 2-20. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (HRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 2-21. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (Prior to SN 0300314745)​

FIGURE 2-22. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (SN 0300314745 to Present)​

FIGURE 2-23. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (LRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 2-24. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (LRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 2-25. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (Prior to SN 0300314745)​

FIGURE 2-26. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS) (SN 0300314745 to Present)​

FIGURE 2-27. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (HRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 2-28. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (HRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 2-29. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (Prior to SN 0300314745)​

FIGURE 2-30. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS) (SN 0300314745 to Present)​

FIGURE 2-31. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (LRC) (CE & UK CA SPECS) (Prior to SN 0300314745)​

FIGURE 2-32. ELECTRICAL COMPONENTS INSTALLATION WITH TOWER STOW - TURNTABLE (LRC) (CE & UK CA SPECS) (SN 0300314745 to Present)​

FIGURE 2-33. GROUND CONTROL CONSOLE ASSEMBLY (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 2-34. GROUND CONTROL CONSOLE ASSEMBLY (HRC) (CE & UK CA SPECS)​

FIGURE 2-35. GROUND CONTROL CONSOLE ASSEMBLY (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS)​

FIGURE 2-36. GROUND CONTROL CONSOLE ASSEMBLY (LRC) (CE & UK CA SPECS)​

FIGURE 2-37. GROUND CONTROL CONSOLE ASSEMBLY WITH TOWER STOW (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)​

FIGURE 2-38. GROUND CONTROL CONSOLE ASSEMBLY WITH TOWER STOW (HRC) (CE & UK CA SPECS)​

FIGURE 2-39. GROUND CONTROL CONSOLE ASSEMBLY WITH TOWER STOW (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS)​

FIGURE 2-40. GROUND CONTROL CONSOLE ASSEMBLY WITH TOWER STOW (LRC) (CE & UK CA SPECS)​

FIGURE 2-41. LIGHT PANEL INSTALLATION​

FIGURE 2-42. ALARM INSTALLATION​

FIGURE 2-43. WHITE NOISE ALARM INSTALLATION​

FIGURE 2-44. WHITE NOISE AMBIENT ALARM INSTALLATION​

FIGURE 2-45. STROBE LIGHT INSTALLATION - AMBER (WITHOUT CLEARSKY BEACON)​

FIGURE 2-46. STROBE LIGHT INSTALLATION - BLUE (WITHOUT CLEARSKY BEACON)​

FIGURE 2-47. STROBE LIGHT INSTALLATION - RED (WITHOUT CLEARSKY BEACON)​

FIGURE 2-48. HOOD INSTALLATION​

FIGURE 2-49. HOOD PLUGS INSTALLATION​

FIGURE 2-50. VENTURI INSTALLATION (HRC)​

FIGURE 2-51. VENTURI INSTALLATION (LRC)​

SECTION 3 - ENGINE

FIGURE 3-1. ENGINE INSTALLATION (HRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-2. ENGINE ASSEMBLY WITH PUMPS (HRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-3. ENGINE ASSEMBLY (HRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-4. ENGINE INSTALLATION (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-5. ENGINE ASSEMBLY WITH PUMPS (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-6. ENGINE ASSEMBLY (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-7. DEUTZ HRC ENGINE COMPONENTS​

FIGURE 3-8. ENGINE INSTALLATION (LRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-9. ENGINE ASSEMBLY WITH PUMPS (LRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-10. ENGINE ASSEMBLY (LRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-11. ENGINE INSTALLATION (LRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-12. ENGINE ASSEMBLY WITH PUMPS (LRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-13. ENGINE ASSEMBLY (LRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-14. DEUTZ LRC ENGINE COMPONENTS​

FIGURE 3-15. ENGINE INSTALLATION EMR5 (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-16. ENGINE INSTALLATION EMR5 (HRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-17. ENGINE ASSEMBLY WITH PUMPS EMR5 (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-18. ENGINE ASSEMBLY WITH PUMPS EMR5 (HRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-19. ENGINE ASSEMBLY EMR5 (HRC) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-20. ENGINE ASSEMBLY EMR5 (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-21. DEUTZ EMR5 HRC ENGINE COMPONENTS​

FIGURE 3-22. ENGINE INSTALLATION (HRC) (STAGE V) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-23. ENGINE ASSEMBLY WITH PUMPS (HRC) (STAGE V) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-24. ENGINE ASSEMBLY (HRC) (STAGE V) (WITHOUT COLD WEATHER PACKAGE)​

FIGURE 3-25. ENGINE INSTALLATION (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-26. ENGINE ASSEMBLY WITH PUMPS (HRC) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-27. ENGINE ASSEMBLY (HRC) (STAGE V) (WITH COLD WEATHER PACKAGE)​

FIGURE 3-28. DEUTZ HRC (STAGE V) ENGINE COMPONENTS​

FIGURE 3-29. PUMP COUPLING KIT​

FIGURE 3-30. TANDEM PUMP ASSEMBLY​

FIGURE 3-31. PISTON PUMP ASSEMBLY​

FIGURE 3-32. GEAR PUMP ASSEMBLY​

FIGURE 3-33. FUEL FILTER/WATER SEPARATOR INSTALLATION (LRC)​

FIGURE 3-34. QUICKFIT OIL VALVE​

FIGURE 3-35. SPARK ARRESTOR INSTALLATION (LRC) (OPTIONAL)​

FIGURE 3-36. 4000W GENERATOR INSTALLATION - 50HZ​

FIGURE 3-37. 4000W GENERATOR INSTALLATION - 60HZ​

FIGURE 3-38. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ​

FIGURE 3-39. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ​

FIGURE 3-40. BREATHER HEATER INSTALLATION - MACHINES WITH COLD WEATHER PACKAGE​

SECTION 4 - BOOM

FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION​

FIGURE 4-2. TOWER BOOM ASSEMBLY (Prior to SN 0300311446)​

FIGURE 4-3. TOWER BOOM ASSEMBLY (SN 0300311446 to Present)​

FIGURE 4-4. MAIN BOOM AND JIB ASSEMBLY​

FIGURE 4-5. PLATFORM ROTATOR ASSEMBLY​

FIGURE 4-6. JIB ROTATOR ASSEMBLY​

FIGURE 4-7. POWER TRACK INSTALLATION - TOWER BOOM​

FIGURE 4-8. POWER TRACK INSTALLATION - MAIN BOOM​

FIGURE 4-9. VALVES AND FILTERS INSTALLATION - BOOM​

FIGURE 4-10. BOOM VALVE ASSEMBLY​

FIGURE 4-11. PLATFORM VALVE ASSEMBLY​

FIGURE 4-12. BOOM SENSORS AND COVERS INSTALLATION​

FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITH LSS​

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY​

FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH SWING GATE​

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR​

FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE​

FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE​

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR​

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR​

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE​

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)​

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR​

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)​

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 5-14. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ALL SPECS EXCEPT CSA SPECS)​

FIGURE 5-15. TRAY ASSEMBLY​

FIGURE 5-16. LCD DISPLAY INSTALLATION​

FIGURE 5-17. CONSOLE BOX AND FOOTSWITCH INSTALLATION​

FIGURE 5-18. CONSOLE BOX AND FOOTSWITCH INSTALLATION - WITH TOWER STOW​

FIGURE 5-19. PLATFORM CONSOLE ASSEMBLY​

FIGURE 5-20. PLATFORM CONSOLE ASSEMBLY - WITH TOWER STOW​

FIGURE 5-21. CONSOLE DECAL AND LIGHT PANEL INSTALLATION​

FIGURE 5-22. FOOTSWITCH ASSEMBLY​

FIGURE 5-23. SKYEYE INSTALLATION​

FIGURE 5-24. SKYGUARD BAR INSTALLATION​

FIGURE 5-25. SKYLINE INSTALLATION​

FIGURE 5-26. SKYSENSE MID TUBE SENSOR ASSEMBLY​

FIGURE 5-27. SKYSENSE OVERHEAD SENSOR ASSEMBLY​

FIGURE 5-28. SKYGLAZIER INSTALLATION (ANSI, ANSI EXPORT, AUSTRALIAN, CE AND CSA SPECS)​

FIGURE 5-29. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)​

FIGURE 5-30. SKYWELDER INSTALLATION (50HZ)​

FIGURE 5-31. SKYWELDER INSTALLATION (60HZ)​

FIGURE 5-32. SKYWELDER PREP PACKAGE (60HZ)​

FIGURE 5-33. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.4M PLATFORMS (OPTIONAL)​

FIGURE 5-34. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.44M FALL ARREST PLATFORM​

FIGURE 5-35. WELDER ASSEMBLY​

FIGURE 5-36. SKYCUTTER INSTALLATION​

FIGURE 5-37. PLASMA CUTTER ASSEMBLY​

FIGURE 5-38. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 4FFT/1.22M PLATFORM)​

FIGURE 5-39. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)​

FIGURE 5-40. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)​

FIGURE 5-41. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)​

FIGURE 5-42. USB CHARGER INSTALLATION​

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE EXTEND CYLINDER ASSEMBLY​

FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE​

FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB​

FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM (Prior to SN 0300310905)​

FIGURE 6-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM (SN 0300310905 to Present)​

FIGURE 6-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM​

FIGURE 6-7. STEER CYLINDER ASSEMBLY​

FIGURE 6-8. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM​

FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM​

FIGURE 6-10. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (Prior to SN 0300311446)​

FIGURE 6-11. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300311446 to Present)​

SECTION 7 - HYDRAULIC

FIGURE 7-1. BOOM AND JIB HYDRAULIC DIAGRAM​

FIGURE 7-2. CHASSIS HYDRAULIC DIAGRAM​

FIGURE 7-3. TURNTABLE HYDRAULIC DIAGRAM​

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ANSI, CSA AND JAPANESE SPECS)​

FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITHOUT GENERATOR (CE & UK CA SPECS)​

FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITH 4000W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITHOUT GENERATOR (CE & UK CA SPECS)​

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITH 4000W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITHOUT GENERATOR (CE & UK CA SPECS)​

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITH 4000W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITHOUT GENERATOR (CE & UK CA SPECS)​

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITH 4000W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITHOUT GENERATOR (CE & UK CA SPECS)​

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITH 4000W GENERATOR (CE & UK CA SPECS)​

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER WITH 4000W GENERATOR (ANSI EXPORT, AUSTRALIAN, CHINA, JAPANESE, CE & UK CA SPECS)​

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ANSI & CSA SPECS)​

FIGURE 8-14. AC LEAD INSTALLATION (ANSI EXPORT, AUSTRALIAN, CHINA, CE & UK CA SPECS)​

FIGURE 8-15. BATTERY DISCONNECT INSTALLATION​

FIGURE 8-16. BLAM HARNESS​

FIGURE 8-17. BOOM CABLES INSTALLATION - WITHOUT GENERATOR (ALL SPEC EXCEPT AUSTRALIAN, CHINA, CE & UK CA SPECS)​

FIGURE 8-18. BOOM CABLES INSTALLATION - WITHOUT GENERATOR (AUSTRALIAN, CHINA, CE & UK CA SPECS)​

FIGURE 8-19. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (ALL SPECS)​

FIGURE 8-20. BOOM CABLES INSTALLATION - WITH SKYPOWER 7500W GENERATOR (ALL SPECS EXCEPT CE & UK CA SPECS)​

FIGURE 8-21. BOOM CABLE (MAIN BOOM)​

FIGURE 8-22. BOOM CABLE (TOWER BOOM)​

FIGURE 8-23. BOOM CONTROL BOX ASSEMBLY​

FIGURE 8-24. BREAKER BOX INSTALLATION - WITH 2 BREAKERS (CE & UK CA SPECS)​

FIGURE 8-25. BREAKER BOX INSTALLATION - WITH 3 BREAKERS (CE & UK CA SPECS)​

FIGURE 8-26. BREAKER BOX KIT - WITH 2 BREAKERS (CE & UK CA SPECS)​

FIGURE 8-27. BREAKER BOX KIT - WITH 3 BREAKERS (CE & UK CA SPECS)​

FIGURE 8-28. BREAKER BOX KIT - 4000W 50HZ GENERATOR​

FIGURE 8-29. CHASSIS HARNESS (Prior to SN 0300314745)​

FIGURE 8-30. CHASSIS HARNESS (SN 0300314745 to Present)​

FIGURE 8-31. CLEARSKY 3-WIRE TELEMATICS INSTALLATION (ALL SPECS EXCEPT ANSI, CSA & CHINA SPECS)​

FIGURE 8-32. CLEARSKY 4G CANBUS TELEMATICS INSTALLATION (ALL SPECS EXCEPT ANSI, CSA & CHINA SPECS)​

FIGURE 8-33. CLEARSKY CS550 BEACON INSTALLATION​

FIGURE 8-34. CLEARSKY HARNESS - 3-WIRE TELEMATICS​

FIGURE 8-35. CLEARSKY HARNESS - CANBUS TELEMATICS​

FIGURE 8-36. DEF TANK EXTENSION HARNESS​

FIGURE 8-37. DIESEL EXHAUST FLUID TANK HARNESS​

FIGURE 8-38. DRIVE PUMP HARNESS​

FIGURE 8-39. ENGINE HARNESS - DEUTZ (HRC)​

FIGURE 8-40. ENGINE HARNESS - DEUTZ T4F ENGINES (HRC)​

FIGURE 8-41. ENGINE HARNESS STAGE V (HRC)​

FIGURE 8-42. ENGINE HARNESS (LRC)​

FIGURE 8-43. ENGINE CAN HARNESS​

FIGURE 8-44. FUEL PUMP AND WIF HARNESS​

FIGURE 8-45. PLATFORM OUTLET HARNESS​

FIGURE 8-46. GENERATOR TO CONTROL BOX HARNESS (4000W GENERATOR)​

FIGURE 8-47. GENERATOR TO CONTROL BOX HARNESS (7500W GENERATOR)​

FIGURE 8-48. GENERATOR TO PLATFORM HARNESS (4000W-60HZ GENERATOR)​

FIGURE 8-49. GENERATOR TO PLATFORM HARNESS (4000W-50HZ & 7500W GENERATOR)​

FIGURE 8-50. GROUND CONTROL HARNESS​

FIGURE 8-51. INTERFACE HARNESS - WITH 1 CELL LSS​

FIGURE 8-52. LCD DISPLAY HARNESS​

FIGURE 8-53. MAIN BOOM CONTROL BOX HARNESS​

FIGURE 8-54. PLATFORM CONSOLE HARNESS - WITH SKYGUARD​

FIGURE 8-55. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE & UK CA SPEC)​

FIGURE 8-56. RECEPTACLE BOX KIT - 220V IEC BLUE (CE & UK CA SPEC)​

FIGURE 8-57. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE & UK CA SPEC)​

FIGURE 8-58. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE & UK CA SPEC)​

FIGURE 8-59. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE & UK CA SPEC)​

FIGURE 8-60. SECONDARY CONTROL HARNESS​

FIGURE 8-61. SENSOR HARNESS - AXLE​

FIGURE 8-62. SENSOR HARNESS - BOOM​

FIGURE 8-63. SENSOR HARNESS - PLATFORM LEVEL​

FIGURE 8-64. SKYEYE INTERMEDIATE HARNESS​

FIGURE 8-65. SKYEYE EMITTER HARNESS​

FIGURE 8-66. SKYEYE RECEIVER HARNESS​

FIGURE 8-67. SKYLINE HARNESS​

FIGURE 8-68. STEER HARNESS​

FIGURE 8-69. STROBE LIGHT HARNESS - AMBER LIGHTS​

FIGURE 8-70. STROBE LIGHT HARNESS - BLUE & RED LIGHTS​

FIGURE 8-71. STROBE LIGHT JUMPER HARNESS - AMBER​

FIGURE 8-72. TURNTABLE HARNESS​

FIGURE 8-73. VALVE HARNESS - BOOM​

FIGURE 8-74. VALVE HARNESS - PLATFORM​

FIGURE 8-75. VALVE HARNESS - TURNTABLE​

FIGURE 8-76. WHITE NOISE MOTION ARLARM HARNESS​

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC​

FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC​

FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH/PORTUGUESE)​

FIGURE 9-4. DECAL INSTALLATION - CE & UK CA SPEC​

FIGURE 9-5. DECAL INSTALLATION - CHINA SPEC (ENGLISH/CHINESE)​

FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)​

FIGURE 9-7. DECAL INSTALLATION - JAPAN SPEC (ENGLISH/JAPANESE)​

FIGURE 9-8. DECAL INSTALLATION - KOREA SPEC (ENGLISH/KOREAN)​

FIGURE 9-9. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)​

FIGURE 9-10. DECAL INSTALLATION - OPTIONS​

FIGURE 9-11. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT AND CSA SPECS)​

FIGURE 9-12. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS)​

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK​

SECTION 11 - SPECIAL OPTIONS/ACCESSORIES/KITS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS​

PART NUMBER INDEX