JLG Boom Lift 1230ES Service & Maintenance Manual 31220638

[Hyundai]

Download this document, you need 2725 Gallons

JLG Boom Lift 1230ES Service & Maintenance Manual 31220638
Size: 18.35 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Service & Maintenance Manual, Electrical and Hydraulic Diagrams
Model: JLG 1230ES Boom Lift
Part Number: 31220638
Publication Date: 2024
Number of Pages: 294 Pages

Contents:

Safety​

General​

Safety Information​

Safety Hazards​

Safety Decals​

Machine Verification​

General Machine Informations and Specifications​

Specifications​

Serial Number Locations​

Lubrication​

Maintenance and Inspection Schedules​

Machine Preparation, Inspection and Maintenance​

Preventive Maintenance and Inspection Schedule​

Servicing and Maintenance Guidelines​

Wheels and Tires - Drive and Rear​

Battery/Battery Charger​

Testing, Calibrations and Special Procedures​

Special Tools​

Wheel Drive Assembly - Servicing​

Tilt Sensor Calibration​

Tilt Sensor Electrical Evaluation​

Elevation Angle Sensor Electrical Evaluation​

Elevation Sensor Calibration​

Wheel Drive Brake - Manual Disengage Procedure​

Hydraulic System Pressure Settings​

Hydraulic Cylinder Component Inspection​

Hydraulic Cylinder Assembly Testing​

System Software​

Overview​

Modes Of Operation​

CAN Communications​

Controls and Sensors​

Traction​

Pump/Lift/Mast​

Steer​

Electronic Control System​

Machine Configuration Programming Information​

Machine Personality - Adjustment Settings​

Fault Codes​

Introduction​

DTC Index​

DTC Check Tables​

Troubleshooting​

Hydraulics​

Hydraulic Pump/Motor/Valve Components​

Multi-Stage Hydraulic Cylinder​

Electricals​

General Information​

Electrical Connectors​

Electrical Layout​

Amp Connector​

Electrical Switches​

Control Components​

Traction System​

Power Module​

X-Connector​

Connector Loading Diagrams​

Pin Input /Output Types​

AC Power Receptacles And Wiring (Platform)​

Removal and Installation​

Mast Components​

Platform Tool Tray - Installation​

Pot Hole Protection System​

Base Frame Covers​

Wheel Installation​

Rear Wheel Hub - Installation​

Steering Linkage Assembly - Installation​

Drive Motor/Spindle Assembly - Installation​

Wheel Drive Motor Assembly - Removal From Machine​

Pump/Motor/Valve Assembly - Removal/Installation​

Motor Cover/Motor Installation​

Preventative Maintenance - Brush Wear - Dust Removal Procedu​

Motor Brush Installation​

Ground Control Module​

Tilt Sensor​

Battery Installation​

Battery Charger - Installation​

Battery Inverter Installation​

Platform Assembly​

Platform AC Receptacle Box - Installation​

Disassembly and Assembly​

Base Assembly Components​

Mast Disassembly​

Mast Assembly - Components​

Mast - Reassembly​

Mast Installation Completion​

Steer Cylinder​

Drive Motor​

Main Gear Box​

Input Carrier​

Hub​

Spindle​

Platform Control Station​

Multi-Stage Hydraulic Cylinder - Cylinder Bleeding Procedure​

Hydraulic Cylinder​

Torque/Connection Information​

Hydraulic Fittings​

Torque Charts​

Schematics​

General​

Hydraulic Schematic​

Electrical Schematic​