JLG Boom Lift 1200SJP 1350SJP Parts Catalog 3122341300

Hyundai · Jun 21, 2026

JLG Boom Lift 1200SJP 1350SJP Parts Catalog 3122341300
Size: 79.75 MB
Format: PDF
Language: English
Brand: JLG
Type of Machine: Boom Lift
Type of Manual: Parts Catalog
Model: JLG 1200SJP, 1350SJP Boom Lift
Part Number: 3122341300
Publication Date: 2025
Number of Pages: 1080 Pages

Contents:
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATION - FIXED

FIGURE 1-2. AXLE INSTALLATION - OSCILLATING

FIGURE 1-3. STEER INSTALLATION

FIGURE 1-4. WHEEL DRIVE INSTALLATION - REGGIANA RIDUTTORI

FIGURE 1-5. DRIVE HUB AND MOTOR ASSEMBLY - REGGIANA RIDUTTORI

FIGURE 1-6. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI

FIGURE 1-7. DRIVE MOTOR ASSEMBLY

FIGURE 1-8. WHEEL DRIVE INSTALLATION - PMP PUMP

FIGURE 1-9. DRIVE HUB AND MOTOR ASSEMBLY - PMP PUMP

FIGURE 1-10. DRIVE MOTOR ASSEMBLY - PMP PUMPS

FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM FILLED

FIGURE 1-12. TIRE AND WHEEL INSTALLATION - FOAM FILLED NON MARKING

FIGURE 1-13. TIRE AND WHEEL INSTALLATION - SOLID

FIGURE 1-14. TIRE AND WHEEL INSTALLATION - SOLID NON MARKIMG

FIGURE 1-15. FRAME VALVES INSTALLATION (Prior to SN 0300341010, Prior to SN B300030895)

FIGURE 1-16. FRAME VALVES INSTALLATION (SN 0300341011 to Present)

FIGURE 1-17. VALVES INSTALLATION (FRAME) (SN B300030896 to Present, Including B300030821)

FIGURE 1-18. STEER VALVE ASSEMBLY

FIGURE 1-19. TRACTION VALVE ASSEMBLY

FIGURE 1-20. FRAME COVERS INSTALLATION - ABS

FIGURE 1-21. FRAME COVERS INSTALLATION - STEEL

SECTION 2 - TURNTABLE

FIGURE 2-1. TURNTABLE VALVES INSTALLATION (Prior to SN 0300341010, Prior to SN B300030895)

FIGURE 2-2. TURNTABLE VALVES INSTALLATION (SN 0300341011 to Present)

FIGURE 2-3. VALVES INSTALLATION (TURNTABLE) (SN B300030896 to Present, Including B300030821)

FIGURE 2-4. BATTERY AND AUXILIARY PUMP INSTALLATION - ABS HOODS

FIGURE 2-5. BATTERY AND AUXILIARY PUMP INSTALLATION - STEEL HOODS

FIGURE 2-6. AUXILIARY PUMP ASSEMBLY

FIGURE 2-7. MAIN VALVE ASSEMBLY

FIGURE 2-8. SWING DRIVE INSTALLATION

FIGURE 2-9. TURNTABLE BEARING AND LUBE INSTALLATION

FIGURE 2-10. TURNTABLE LOCK INSTALLATION

FIGURE 2-11. PINION SHIELD INSTALLATION

FIGURE 2-12. EXTREME HOSTILE PACKAGE INSTALLATION (OPTIONAL)

FIGURE 2-13. SWING MOTOR/HUB ASSEMBLY

FIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (ROTARY COUPLING WITH SN PLATE)

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY

FIGURE 2-16. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-17. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-18. TANK INSTALLATION - WITH ABS HOODS

FIGURE 2-19. TANK INSTALLATION - WITH STEEL HOODS

FIGURE 2-20. TANK INSTALLATION - WITH STEEL HOODS AND 52.8 GAL/200 L FUEL TANK

FIGURE 2-21. TANK INSTALLATION - WITH ABS HOOS (CE & UK CA SPEC) (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-22. TANK INSTALLATION - WITH STEEL HOODS (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-23. TANK INSTALLATION - WITH STEEL HOODS AND 200L TANK (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-24. TANK INSTALLATION - WITH STEEL HOODS AND STEEL FUEL TANK (MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present, Including B300030821)

FIGURE 2-25. HYDRAULIC OIL TANK ASSEMBLY

FIGURE 2-26. HYDRAULIC OIL TANK ASSEMBLY (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-27. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH REXROTH PUMPS (OPTIONAL)

FIGURE 2-28. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH REXROTH PUMPS (OPTIONAL) (CHINA SPEC ONLY)

FIGURE 2-29. HYDRAULIC OIL COOLER INSTALLATION – DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V & CHINA IV) ENGINES WITH SAUER PUMPS (OPTIONAL)

FIGURE 2-30. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES WITH SAUER PUMPS (OPTIONAL) (CHINA SPEC ONLY)

FIGURE 2-31. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH PMP PUMPS (OPTIONAL)

FIGURE 2-32. GROUND CONTROL BOX INSTALLATION - DEUTZ TCD2.9L4 ENGINES (ANSI, ANSI EXPORT, CSA, CHINA AND JAPANESE SPECS)

FIGURE 2-33. GROUND CONTROL BOX INSTALLATION - DEUTZ TCD2.9L4 ENGINES (CHINA IV)

FIGURE 2-34. GROUND CONTROL BOX ASSEMBLY - DEUTZ TCD2.9L4 ENGINES - WITH MECHANICAL HOUR METER

FIGURE 2-35. GROUND CONTROL BOX ASSEMBLY - DEUTZ TCD2.9L4 CHINA IV ENGINES

FIGURE 2-36. GROUND CONTROL PANEL ASSEMBLY

FIGURE 2-37. KEYSWITCH INSTALLATION

FIGURE 2-38. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 2-39. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 2-40. ALARM INSTALLATION

FIGURE 2-41. ALARM AMBIENT (WHITE NOISE) INSTALLATION (ALARM WITH HORIZONTAL BAR GRILLE)

FIGURE 2-42. ALARM AMBIENT (WHITE NOISE) INSTALLATION (ALARM WITH CROSS HATCH GRILLE)

FIGURE 2-43. STROBE LIGHT INSTALLATION (AMBER)

FIGURE 2-44. STROBE LIGHT INSTALLATION (BLUE)

FIGURE 2-45. STROBE LIGHT INSTALLATION (RED)

FIGURE 2-46. ENGINE TRAY JACK INSTALLATION - DEUTZ TD2.9L4/TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES

FIGURE 2-47. HOOD INSTALLATIONS - DEUTZ TD2011 ENGINES (ABS)

FIGURE 2-48. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES (ABS)

FIGURE 2-49. HOOD INSTALLATION - DEUTZ TD2011/TD2.9L4/TCD2.9L ENGINES (STEEL)

FIGURE 2-50. HOOD INSTALLATION - DEUTZ TCD2.9L (CHINA IV) ENGINES (STEEL)

FIGURE 2-51. HOOD INSTALLATION - DEUTZ TCD2.9L4 ENGINES (STEEL)

FIGURE 2-52. HOOD KIT DEUTZ TCD2.9L4 (CHINA IV) ENGINE

SECTION 3 - ENGINE

FIGURE 3-1. DEUTZ TD2.9L4 ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (CHINA & ANSI EXPORT LRC SPECS) (Prior to SN B300030127)

FIGURE 3-2. DEUTZ TD2.9L4 ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (CHINA & ANSI EXPORT LRC SPECS)

FIGURE 3-3. DEUTZ TD2.9L4 ENGINE ASSEMBLY (CHINA & ANSI EXPORT LRC SPECS)

FIGURE 3-4. DEUTZ TD2.9L4 ENGINE COMPONENTS (CHINA & ANSI EXPORT LRC SPECS)

FIGURE 3-5. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-6. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-7. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH REXROTH PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-8. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-9. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-10. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH SAUER PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-11. DEUTZ TCD2.9L4 (EMR4) ENGINE INSTALLATION - WITH PMP PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-12. DEUTZ D2.9L4 - (EMR4) ENGINE INSTALLATION WITH PMP PUMP AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-13. DEUTZ TCD2.9L4 (EMR4) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-14. DEUTZ TCD2.9L4 (EMR4) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-15. DEUTZ TCD2.9L4 (EMR4) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-16. DEUTZ TCD2.9L4 (EMR4) ENGINE SUB-ASSEMBLY - WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-17. DEUTZ D2.9L4 (EMR4) ENGINE SUB-ASSEMBLY WITH PMP PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-18. DEUTZ D2.9L4 (EMR4) ENGINE SUB-ASSEMBLY WITH PMP PUMP AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-19. DEUTZ TCD2.9L4 (EMR4) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-20. DEUTZ TCD2.9L4 (EMR4) ENGINE ASSEMBLY (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-21. DEUTZ TCD2.9L4 (EMR4) ENGINE COMPONENTS

FIGURE 3-22. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH PMP PUMP AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-23. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH PMP PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-24. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH PMP PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-25. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH PMP PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-26. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH REXROTH PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-27. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-28. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH REXROTH PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-29. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH SAUER PUMPS AND STEEL HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-30. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH SAUER PUMPS AND STEEL HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-31. DEUTZ D2.9L4 - EMR5 ENGINE INSTALLATION WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-32. DEUTZ D2.9L4 - EMR5 ENGINE SUB-ASSEMBLY WITH PMP PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-33. DEUTZ D2.9L4 - EMR5 ENGINE SUB-ASSEMBLY WITH PMP PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-34. DEUTZ D2.9L4 - EMR5 ENGINE SUB-ASSEMBLY WITH REXROTH PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-35. DEUTZ D2.9L4 - EMR5 ENGINE SUB-ASSEMBLY WITH REXROTH PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-36. DEUTZ D2.9L4 - EMR5 ENGINE SUB-ASSEMBLY WITH SAUER PUMPS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-37. DEUTZ D2.9L4 - EMR5 ENGINE SUB-ASSEMBLY WITH SAUER PUMPS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-38. DEUTZ D2.9L4 - EMR5 ENGINE ASSEMBLY (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-39. DEUTZ D2.9L4 - EMR5 ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-40. ENGINE COMPONENTS - DEUTZ TCD2.9L4 EMR5 ENGINE

FIGURE 3-41. DEUTZ TD2.9L4 ENGINE (R96) INSTALLATION- WITH REXROTH PUMPS WITH STEELS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-42. DEUTZ TD2.9L4 ENGINE (R96) INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-43. DEUTZ TD2.9L4 ENGINE (R96) SUB-ASSEMBLY - WITH REXROTH PUMPS WITH STEELS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-44. DEUTZ TD2.9L4 ENGINE (R96) INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-45. DEUTZ TD2.9L4 ENGINE (R96) INSTALLATION- WITH SAUER PUMPS WITH STEELS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-46. DEUTZ TD2.9L4 ENGINE (R96) SUB-ASSEMBLY - WITH SAUER PUMPS WITH ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-47. DEUTZ TD2.9L4 ENGINE (R96) ASSEMBLY - (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-48. DEUTZ TD2.9L4 ENGINE (R96) INSTALLATION- WITH REXROTH PUMPS WITH STEELS HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-49. DEUTZ TD2.9L4 ENGINE (R96) SUB-ASSEMBLY - WITH REXROTH PUMPS WITH STEELS HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-50. DEUTZ TD2.9L4 ENGINE (R96) INSTALLATION- WITH SAUER PUMPS WITH STEELS HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-51. DEUTZ TD2.9L4 ENGINE (R96) SUB-ASSEMBLY - WITH SAUER PUMPS WITH STEELS HOODS (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-52. DEUTZ TD2.9L4 ENGINE (R96) ASSEMBLY - (WITH COLD WEATHER PLUS PACKAGE)

FIGURE 3-53. DEUTZ TD2.9L4 ENGINE (R96) ENGINE COMPONENTS

FIGURE 3-54. DEUTZ TCD2.9L4 (STAGE V) ENGINE INSTALLATION - WITH SAUER PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-55. DEUTZ TCD2.9L4 (STAGE V) ENGINE INSTALLATION - WITH REXROTH PUMPS AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-56. DEUTZ TCD2.9L4 (STAGE V) ENGINE INSTALLATION - WITH PMP PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-57. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH SAUER PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-58. DEUTZ TCD2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY - WITH REXROTH PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-59. DEUTZ D2.9L4 (STAGE V) ENGINE SUB-ASSEMBLY WITH PMP PUMP AND ABS HOODS (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-60. DEUTZ TCD2.9L4 (STAGE V) ENGINE ASSEMBLY (WITHOUT COLD WEATHER PLUS PACKAGE)

FIGURE 3-61. DEUTZ TCD2.9L4 (STAGE V) ENGINE COMPONENTS

FIGURE 3-62. DEUTZ TCD2.9L4 (CHINA IV) ENGINE INSTALLATION - WITH SAUER PUMPS

FIGURE 3-63. DEUTZ TCD2.9L4 (CHINA IV) ENGINE INSTALLATION - WITH PMP PUMPS

FIGURE 3-64. DEUTZ TCD2.9L4 (CHINA IV) SUB - ASSEMBLY - WITH SAUER PUMPS

FIGURE 3-65. DEUTZ TCD2.9L4 (CHINA IV) ENGINE AND PUMP SUB-ASSEMBLY (WITH PMP PUMPS)

FIGURE 3-66. ENGINE ASSEMBLY - DEUTZ TCD2.9L4 (CHINA IV)

FIGURE 3-67. DEUTZ TCD2.9L4 (CHINA IV) ENGINE COMPONENTS

FIGURE 3-68. PUMP ASSEMBLY (REXROTH) (DEUTZ TD2011 ENGINES)

FIGURE 3-69. PUMP ASSEMBLY (REXROTH) (DEUTZ TCD2.9L4 ENGINES)

FIGURE 3-70. PUMP ASSEMBLY (SAUER TANDEM)

FIGURE 3-71. PUMP ASSEMBLY (SAUER PISTON)

FIGURE 3-72. PUMP ASSEMBLY (SAUER GEAR)

FIGURE 3-73. PUMP ASSEMBLY - HYDRAULIC TANDEM

FIGURE 3-74. PUMP ASSEMBLY - HYDRAULIC PISTON

FIGURE 3-75. PUMP COUPLING KIT

FIGURE 3-76. WATER/FUEL SEPARATOR INSTALLATION - DEUTZ TD2011 ENGINE (Prior to SN 0300330947, Prior to SN B300030127)

FIGURE 3-77. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TCD2.9L4 ENGINE AND DEUTZ TCD2.9L4 (STAGE V) ENGINE

FIGURE 3-78. FUEL PUMP/FILTER BRACKET ASSEMBLY - DEUTZ TD2.9L4 ENGINE (CHINA SPECS ONLY)

FIGURE 3-79. FUEL FILTER/WATER SEPARATOR INSTALLATION - DEUTZ TD2.9L4 & TCD2.9L ENGINES

FIGURE 3-80. QUICKFIT OIL VALVE

FIGURE 3-81. SPARK ARRESTOR INSTALLATION

FIGURE 3-82. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 3-83. 4000W GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 3-84. 4000W GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES) (OPTIONAL)

FIGURE 3-85. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 3-86. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 3-87. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 3-88. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ SPEC (DEUTZ TCD2.9L4 ENGINES) (OPTIONAL) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE (1200SJP) (Prior to SN B300030673)

FIGURE 4-2. BOOM INSTALLATION - WITH COLD WEATHER PLUS PACKAGE (1200SJP)

FIGURE 4-3. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE (1350SJP) (Prior to SN B300030651)

FIGURE 4-4. BOOM INSTALLATION - WITH COLD WEATHER PLUS PACKAGE (1350SJP)

FIGURE 4-5. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE (MACHINES WITH SN STARTING WITH B3 OR C3) (1350SJP) (SN B300030652 to Present)

FIGURE 4-6. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (MACHINES WITH SN STARTING WITH B3 OR C3) (1350SJP) (SN B300030652 to Present)

FIGURE 4-7. BOOM INSTALLATION - WITHOUT COLD WEATHER PLUS PACKAGE (MACHINES WITH SN STARTING WITH B3 OR C3) (1200SJP) (SN B300030674 to Present)

FIGURE 4-8. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (MACHINES WITH SN STARTING WITH B3 OR C3) (1200SJP) (SN B300030674 to Present)

FIGURE 4-9. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (1200SJP) (Prior to SN B300030673)

FIGURE 4-10. BOOM ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE (1200SJP)

FIGURE 4-11. BOOM ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE (1350SJP) (Prior to SN B300030651)

FIGURE 4-12. BOOM ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE (1350SJP)

FIGURE 4-13. WIRE ROPE TOOLS INSTALLATION (OPTIONAL)

FIGURE 4-14. PLATFORM ROTATOR ASSEMBLY (Prior to SN B300030651, Prior to SN B300030673)

FIGURE 4-15. PLATFORM ROTATOR ASSEMBLY (SN B300030652 to Present, SN B300030674 to Present)

FIGURE 4-16. JIB ROTATE ASSEMBLY

FIGURE 4-17. POWER TRACK INSTALLATION (1200SJP)

FIGURE 4-18. POWER TRACK INSTALLATION (1350SJP)

FIGURE 4-19. BOOM SENSORS AND SWITCHES INSTALLATION

FIGURE 4-20. PLATFORM SUPPORT INSTALLATION (Prior to SN 0300328431., Prior to SN B300029640)

FIGURE 4-21. TRADITIONAL PLATFORM SUPPORT INSTALLATION (SN 0300328432 through 0300336483., SN B300029641 through B300030895)

FIGURE 4-22. RAPID REPLACEABLE PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 4-23. RAPID REPLACEABLE PLATFORM INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 4-24. CONTROL VALVE INSTALLATION (Prior to SN 0300341010, Prior to SN B300030895)

FIGURE 4-25. CONTROL VALVE INSTALLATION (SN 0300341011 to Present)

FIGURE 4-26. VALVES INSTALLATION (BOOM) (SN B300030896 to Present, Including B300030821)

FIGURE 4-27. CONTROL VALVE ASSEMBLY

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-2. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - WITH DROP BAR (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-4. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ANSI, ANSI EXPORT AND CHINA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-8. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (ANSI SPEC) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH FALL ARREST (AUSTRALIAN SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-13. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-14. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M) (MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-15. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-16. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-17. RAPID REPLACEABLE PLATFORM WITH FALL ARREST (6FT)(MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-18. RAPID REPLACEABLE PLATFORM WITH FALL ARREST (8FT)(MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-19. RAPID REPLACEABLE PLATFORM WITH 1 GATE / 2 DROP BARS (TRI-ENTRY) - 36IN X 8FT (91.5CM X 2.44M)(MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-20. SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-21. DROP BAR INSTALLATION (MACHINES WITH SN STARTING WITH 03) (SN 0300336484 to Present)

FIGURE 5-22. RAPID REPLACEABLE PLATFORM (30IN X 4FT (76.2CM X 1.22M)(MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-23. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M)(MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-24. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M)(MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-25. RAPID REPLACEABLE PLATFORM (36IN X 6FT (91.5CM X 1.83M) WITH FALL ARREST (ALL SPECS EXCEPT CE AND AUSTRALIAN SPECS)(MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-26. RAPID REPLACEABLE PLATFORM (36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-27. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-28. PLATFORM SWING GATE INSTALLATION (MACHINES WITH SN STARTING WITH B3) (SN B300030896 to Present)

FIGURE 5-29. PLATFORM CONTROLS INSTALLATION (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-30. PLATFORM CONSOLE ASSEMBLEY (Prior to SN 0300332101, Prior to SN B300030324)

FIGURE 5-31. PLATFORM CONSOLE ASSEMBLEY (SN 0300332102 through 0300336483, SN B300030325 through B300030895)

FIGURE 5-32. PLATFORM CONTROLS INSTALLATION (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 5-33. PLATFORM CONSOLE ASSEMBLY (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 5-34. BOOM CONTROL SELECT SWITCH INSTALLATION

FIGURE 5-35. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 4FFT/1.22M PLATFORM)

FIGURE 5-36. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 6FT/1.82M PLATFORM (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-37. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 6FT/1.82M PLATFORM (

FIGURE 5-38. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 8FT/2.4M PLATFORM

FIGURE 5-39. FOOTSWITCH ASSEMBLY

FIGURE 5-40. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH 03)

FIGURE 5-41. LIGHT PANEL INSTALLATION (MACHINES WITH SN STARTING WITH B3)

FIGURE 5-42. PLASMA CUTTER ASSEMBLY

FIGURE 5-43. SKYCUTTER INSTALLATION (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-44. SKYGLAZIER INSTALLATION (ANSI AND CSA SPECS)

FIGURE 5-45. SKYGLAZIER INSTALLATION (BRAZIL SPECS)

FIGURE 5-46. SKYGLAZIER INSTALLATION (DANISH SPECS)

FIGURE 5-47. SKYGLAZIER INSTALLATION (FINNISH SPECS)

FIGURE 5-48. SKYGLAZIER INSTALLATION (FRENCH SPECS)

FIGURE 5-49. SKYGLAZIER INSTALLATION (GERMAN SPECS)

FIGURE 5-50. SKYGLAZIER INSTALLATION (ITALIAN SPECS)

FIGURE 5-51. SKYGLAZIER INSTALLATION (LATIN AMERICAN SPECS)

FIGURE 5-52. SKYGLAZIER INSTALLATION (PORTUGUESE SPECS)

FIGURE 5-53. SKYGLAZIER INSTALLATION (SPANISH SPECS)

FIGURE 5-54. SKYGLAZIER INSTALLATION (SWEDISH SPECS)

FIGURE 5-55. SKYGLAZIER INSTALLATION (UK SPECS)

FIGURE 5-56. SKYLINE INSTALLATION (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-57. SKYLINE INSTALLATION (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 5-58. SKYWELDER INSTALLATION (50HZ) (ANSI EXPORT, AUSTRALIAN, CHINA AND JAPANESE SPECS)

FIGURE 5-59. SKYWELDER INSTALLATION (60HZ) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)

FIGURE 5-60. SKYWELDER PREP PACKAGE (60HZ) (ANSI, ANSI EXPORT, CSA AND CHINA SPECS)

FIGURE 5-61. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ) (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS)

FIGURE 5-62. SOFT TOUCH SYSTEM INSTALLATION - 6FT/1.8M PLATFORMS - (ALL SPECS)

FIGURE 5-63. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.4M PLATFORMS (ALL SPECS) (1350SJP)

FIGURE 5-64. SOFT TOUCH SYSTEM INSTALLATION - 8FT/2.4M PLATFORMS (ANSI SPECS WITH SN STARTING WITH 03)) (1350SJP)

FIGURE 5-65. TRAY ASSEMBLY

FIGURE 5-66. USB CHARGER INSTALLATION (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 5-67. USB CHARGER INSTALLATION (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 5-68. WELDER ASSEMBLY

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE EXTENSION CYLINDER ASSEMBLY

FIGURE 6-2. AXLE LOCKOUT CYLINDER ASSEMBLY

FIGURE 6-3. PLATFORM LEVEL CYLINDER ASSEMBLY - WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 6-4. PLATFORM LEVEL CYLINDER ASSEMBLY - WITH COLD WEATHER PLUS PACKAGE

FIGURE 6-5. LIFT CYLINDER ASSEMBLY

FIGURE 6-6. JIB CYLINDER ASSEMBLY - WITH OR WITHOUT COLD WEATHER PLUS PACKAGE

FIGURE 6-7. STEER CYLINDER ASSEMBLY

FIGURE 6-8. TELESCOPE CYLINDER ASSEMBLY (1200SJP)

FIGURE 6-9. TELESCOPE CYLINDER ASSEMBLY (1350SJP)

SECTION 7 - HYDRAULIC

FIGURE 7-1. HYDRAULIC DIAGRAM - BOOM (1200SJP)

FIGURE 7-2. HYDRAULIC DIAGRAM - BOOM (1350SJP)

FIGURE 7-3. HYDRAULIC DIAGRAM - DRIVE

FIGURE 7-4. HYDRAULIC DIAGRAM - OSCILLATING AXLE

FIGURE 7-5. HYDRAULIC DIAGRAM - STEER

FIGURE 7-6. HYDRAULIC DIAGRAM - TURNTABLE (DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES WITH REXROTH PUMPS)

FIGURE 7-7. HYDRAULIC DIAGRAM - TURNTABLE (WITH SAUER PUMPS)

FIGURE 7-8. HYDRAULIC DIAGRAM - TURNTABLE (WITH PMP PUMPS) (Prior to SN 0300335991, Prior to SN B300030735)

FIGURE 7-9. HYDRAULIC DIAGRAM - TURNTABLE (WITH PMP PUMPS) (SN 0300335992 to Present, SN B300030736 to Present)

SECTION 8 - ELECTRICAL

FIGURE 8-1. AC BOX AT PLATFORM - 110V (ANSI SPECS)

FIGURE 8-2. AC BOX AT PLATFORM - 110V GFI RECEPTACLE (ANSI, CSA AND JAPANESE SPECS)

FIGURE 8-3. AC BOX AT PLATFORM - 220V GFI RECEPTACLE (ANSI, CSA AND JAPANESE SPECS)

FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - BOX WITH COVER (2X4 BOX) WITH 4000W GENERATOR (AUSTRALIAN SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 110V IEC 60309 YELLOW WITHOUT 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-7. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-8. AC BOX AT PLATFORM INSTALLATION - 220V IEC 60309 BLUE WITHOUT 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-9. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-10. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND (2X4 BOX) WITHOUT 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-11. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-12. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND (2X4 BOX) WITHOUT 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-13. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 2500W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-14. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND (2X4 BOX) WITHOUT 4000W GENERATOR (CE & UK CA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 8-15. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 4000W GENERATOR) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)

FIGURE 8-16. AC BOX AT PLATFORM INSTALLATION - 240V (WITH 7500W SKYPOWER GENERATOR) (ALL SPECS EXCEPT AUSTRALIAN & CE & UK CA SPECS)

FIGURE 8-17. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-18. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-19. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GROUND WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-20. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GROUND WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-21. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT 107 KEYED GROUND WITHOUT GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-22. AC BOX AT PLATFORM INSALLATION - 220V CEE7 POST GROUND WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-23. AC BOX AT PLATFORM INSALLATION - 220V CEE7 SIDE GROUND WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-24. AC BOX AT PLATFORM INSALLATION - 220V AFSNIT 107 WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-25. AC BOX AT PLATFORM INSALLATION - 110V IEC 60309 YELLOW WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-26. AC BOX AT PLATFORM INSALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-27. AC BOX AT PLATFORM INSALLATION - 220V IEC 60309 BLUE WITH 4000W GENERATOR (CE & UK CA SPECS) (SN 0300336484 to Present, SN B300030896 to Present)

FIGURE 8-28. AC 16 AMP BREAKER BOX INSTALLATION (CE & UK CA SPECS)

FIGURE 8-29. AC 16 AMP BREAKER BOX INSTALLAITON (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-30. ANALYZER CABLE HARNESS

FIGURE 8-31. AXLE POWER TRACK HARNESS ASSEMBLY

FIGURE 8-32. BATTERY DISCONNECT SWITCH

FIGURE 8-33. BEACON LIGHT HARNESS (BLUE BEACON LIGHT ONLY)

FIGURE 8-34. B.L.A.M. TO BOOM LENGTH SENSOR HARNESS

FIGURE 8-35. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (LEFT SIDE)

FIGURE 8-36. B.L.A.M. TO BOOM ANGLE SENSOR HARNESS (RIGHT SIDE)

FIGURE 8-37. B.L.A.M. HARNESS

FIGURE 8-38. BOOM CABLES INSTALLATION (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (1200SJP)

FIGURE 8-39. BOOM CABLES INSTALLATION (ANSI, ANSI EXPORT, CHINA, CSA AND JAPANESE SPECS) (1350SJP)

FIGURE 8-40. BOOM CABLES INSTALLATION (AUSTRALIAN, CE & UK CA SPECS) (1200SJP)

FIGURE 8-41. BOOM CABLES INSTALLATION (AUSTRALIAN, CE & UK CA SPECS) (1350SJP)

FIGURE 8-42. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (1200SJP)

FIGURE 8-43. BOOM CABLES INSTALLATION - WITHOUT AC CABLE (CHINA SPEC) (MACHINES WITH SN STARTING WITH B3) (1350SJP)

FIGURE 8-44. BOOM CABLES INSTALLATION - WITHOUT AC CABLE (CHINA SPEC) (MACHINES WITH SN STARTING WITH B3) (1200SJP)

FIGURE 8-45. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (1350SJP)

FIGURE 8-46. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR (1200SJP)

FIGURE 8-47. BOOM CABLES INSTALLATION - WITH 7500W GENERATOR (1350SJP)

FIGURE 8-48. BREAKER BOX KIT - 16 AMP (2500W GENERATOR)

FIGURE 8-49. BREAKER BOX KIT - 16 AMP (MACHINES WITH SN STARTING WITH B3)

FIGURE 8-50. BREAKER BOX KIT - 16 AMP (4000W GENERATOR)

FIGURE 8-51. CHASSIS HARNESS ASSEMBLY

FIGURE 8-52. CLEARSKY CS550 BEACON INSTALLATION

FIGURE 8-53. CLEARSKY INSTALLATION (CHINA IV ENGINES) (MACHINES WITH SN STARTING WITH B3) (CHINESE SPEC) (Prior to SN B300031300)

FIGURE 8-54. CLEARSKY INSTALLATION (CHINA IV ENGINES) (MACHINES WITH SN STARTING WITH B3) (CHINESE SPEC) (SN B300031301 to Present)

FIGURE 8-55. CLEARSKY READY HARNESS

FIGURE 8-56. CLEARSKY CONTROL MODULE ASSEMBLY

FIGURE 8-57. DIAGNOSTIC HARNESS

FIGURE 8-58. DUAL CAPACITY JIB POSITION SWITCH HARNESS

FIGURE 8-59. ENGINE HARNESS - DEUTZ TD2011 ENGINES AND DEUTZ TD2.9L4 ENGINES

FIGURE 8-60. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES AND DEUTZ TCD2.9L4 ENGINES

FIGURE 8-61. ENGINE HARNESS - DEUTZ TCD2.9L4 (STAGE V) & DEUTZ TCD2.9L4 (CHINA IV) ENGINES

FIGURE 8-62. FUEL FILTER HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES

FIGURE 8-63. FUEL HARNESS - DEUTZ TCD2.9L4 ENGINES AND DEUTZ TCD2.9L4 (STAGE V) ENGINES

FIGURE 8-64. GENERATOR HARNESS - 4000W GENERATOR

FIGURE 8-65. GENERATOR HARNESS - 7500W GENERATOR

FIGURE 8-66. GROUND CONTROL BOX HARNESS

FIGURE 8-67. GROUND CONTROLS TO ENGINE HARNESS

FIGURE 8-68. JIB STOW SWITCH HARNESS

FIGURE 8-69. LOAD SENSING PIN HARNESS

FIGURE 8-70. LOCKOUT VALVE HARNESS

FIGURE 8-71. MAIN BOOM CONTROL CABLE HARNESS (1200SJP)

FIGURE 8-72. MAIN BOOM CONTROL CABLE HARNESS (1350SJP)

FIGURE 8-73. MAIN VALVE HARNESS

FIGURE 8-74. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-75. PLATFORM CONSOLE BOX HARNESS

FIGURE 8-76. PLATFORM INTERFACE HARNESS

FIGURE 8-77. PLATFORM VALVE HARNESS

FIGURE 8-78. PUMP ADAPTER HARNESS - SAUER PUMPS

FIGURE 8-79. RECEPTACLE BOX KIT - 110V IEC YELLOW WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-80. RECEPTACLE BOX KIT - 220V IEC BLUE WITHOUT 2500W GENERATOR (CE & UK CA SPECS)

FIGURE 8-81. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE & UK CA SPECS)

FIGURE 8-82. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE & UK CA SPECS)

FIGURE 8-83. RECEPTACLE BOX KIT - 220V AFSINT 107 KEYED GROUND WITHOUT 2500W GENERATOR (2X4 BOX) (CE & UK CA SPECS)

FIGURE 8-84. SKYEYE INTERMEDIATE HARNESS

FIGURE 8-85. SKYEYE EMITTER HARNESS

FIGURE 8-86. SKYEYE RECEIVER HARNESS

FIGURE 8-87. SKYLINE HARNESS

FIGURE 8-88. STROBE LIGHT HARNESS (AMBER)

FIGURE 8-89. TELEMATICS JUMPER HARNESS (SN B300031301 to Present)

FIGURE 8-90. TELEMATICS GATEWAY HARNESS

FIGURE 8-91. TELEMATICS JUMPER HARNESS

FIGURE 8-92. TILT SENSOR HARNESS (LEFT)

FIGURE 8-93. TILT SENSOR HARNESS (RIGHT)

FIGURE 8-94. USB HARNESS

FIGURE 8-95. WORKLIGHT HARNESS

SECTION 9 - DECALS

FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-2. DECAL INSTALLATION - ANSI SPEC (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-3. DECAL INSTALLATION - AUSTRALIAN SPEC (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-4. DECAL INSTALLATION - AUSTRALIAN SPEC (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-5. DECAL INSTALLATION - BRAZIL SPEC (PORTGUESE/ENGLISH) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-6. DECAL INSTALLATION - BRAZIL SPEC (PORTGUESE/ENGLISH) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-7. DECAL INSTALLATION - CE & UK CA SPEC (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-8. DECAL INSTALLATION - CE & UK CA SPEC (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-9. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-10. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-11. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-12. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-13. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-14. DECAL INSTALLATION - JAPANESE SPEC (JAPANESE/ENGLISH) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-15. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-16. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-17. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-18. DECAL INSTALLATION - LATIN AMERICAN SPEC (SPANISH/ENGLISH) (SN 0300336484 to Present, SN B300030896 to Present, Including B300030821)

FIGURE 9-19. DECAL INSTALLATION - OPTIONS

FIGURE 9-20. DECAL INSTALLATION - DROP BAR - FALL ARREST

FIGURE 9-21. SKYCUTTER DECAL INSTALLATION (ANSI, ANSI EXPORT, CHINESE & CSA SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-22. SKYCUTTER DECAL INSTALLATION (JAPANESE SPECS) (Prior to SN 0300336483, Prior to SN B300030895)

FIGURE 9-23. SKYWELDER DECAL INSTALLATION - 50HZ

FIGURE 9-24. SKYWELDER DECAL INSTALLATION - 60HZ

SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS/ACCESSORIES/KITS

PART NUMBER INDEX

JLG Boom Lift 1200SJP 1350SJP Parts Catalog 3122341300

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