Manual PDF JCB Transmissions PS Series PS900 Powershift Service Manual 9823_6150 2026

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JCB Transmissions PS Series PS900 Powershift Service Manual 9823_6150 2026
Size: 14.02 MB
Format: PDF
Language: English
Brand: JCB
Type of Machine: Transmissions - Gearboxes
Type of Manual: Service Manual
Model: JCB PS Series Powershift - PS900 Transmissions
Date: valid 2026
Number of Pages: 361 Pages

Contents:
01: Machine

03: Safety​

03: Safety - Yours and Others​

Health and Safety​

06: Safety Warnings​

Health and Safety​

09: General Safety​

Health and Safety​

12: Maintenance Safety​

Health and Safety​

18: Operating Safety​

Health and Safety​

06: About this Manual​

00: General​

Introduction​

06: Using the Manual​

Introduction​

06: Body and Framework

63: Identification Label​

12: Gearbox​

Introduction +[PS900]​

24: Brake System

18: Park Brake​

00: General​

Introduction +[Hydraulic SAHR Park Brake]​

Introduction +[Mechnical, PS900]​

Introduction +[SAHR Park Brake, PS900]​

Health and Safety +[Hydraulic SAHR Park Brake]​

Technical Data +[SAHR Park Brake, PS904, PS906, PS908]​

Technical Data +[Mechnical, PS904, PS906, PS908]​

Component Identification +[PS900, Mechanical]​

Component Identification +[PS900, Ausco - SAHR]​

Operation +[Ausco - SAHR]​

Discharge and Pressurise +[Ausco - SAHR]​

Check (Condition) +[PS900, Mechanical]​

Check (Condition) +[PS900, Ausco - SAHR]​

Check (Operation) +[PS900]​

Disassemble and Assemble +[PS900, Mechanical]​

Disassemble and Assemble +[PS900, Ausco - SAHR]​

12: Control Valve​

Component Identification +[Hydraulic SAHR Park Brake]​

Operation +[Hydraulic SAHR Park Brake]​

Diagram +[Hydraulic SAHR Park Brake]​

Remove and Install +[Hydraulic SAHR Park Brake]​

15: Pad​

Check (Condition) +[Hydraulic SAHR Park Brake]​

18: Caliper​

Introduction +[Hydraulic SAHR Park Brake]​

Component Identification +[Ausco - SAHR]​

48: Actuator​

Check (Condition) +[PS900, Mechanical]​

Disassemble and Assemble +[PS900, Mechanical]​

27: Driveline

03: Manual Gearbox​

00: General​

Introduction​

Drain and Fill​

Clean​

Check (Level)​

07: Clutch - 2WD/4WD​

Check (Condition)​

15: Solenoid Control Valve​

Introduction​

24: Oil Pump​

Check (Condition)​

Remove and Install​

39: Filter​

Introduction​

40: Suction Strainer​

Introduction​

45: Piston Ring Seal​

Introduction​

Check (Condition)​

Remove and Install​

47: Oil Seal​

Introduction​

78: Direct Shift Turret​

Introduction​

06: Semi-Automatic Gearbox +[PS900]​

00: General​

Introduction +[PS900]​

Technical Data +[PS904]​

Technical Data +[PS906]​

Technical Data +[PS908]​

Component Identification +[PS900]​

Operation (Hydraulic) +[PS900]​

Operation (Electrical) +[PS900]​

Fault-Finding +[PS900]​

Drain and Fill +[PS900]​

Clean +[PS900]​

Check (Condition) +[PS900]​

Check (Level) +[PS900]​

Check (Pressure) +[PS900]​

Remove and Install +[PS900]​

Disassemble and Assemble +[PS900]​

06: Clutch - Reverse​

Introduction +[PS900]​

Check (Condition) +[PS900]​

Remove and Install +[PS900]​

Disassemble and Assemble +[PS900]​

07: Clutch - 2WD/4WD​

Introduction +[PS900]​

Component Identification +[PS900]​

Check (Condition) +[PS900]​

Check (Pressure) +[PS900]​

Remove and Install +[PS900]​

Disassemble and Assemble +[PS900]​

08: Clutch - Layshaft​

Introduction +[PS900]​

Component Identification +[PS900]​

Check (Condition) +[PS900]​

Calibrate +[PS900]​

Remove and Install +[PS900]​

Disassemble and Assemble +[PS900]​

09: Clutch - Main Shaft​

Introduction +[PS900]​

Component Identification +[PS900]​

Check (Condition) +[PS900]​

Remove and Install +[PS900]​

Disassemble and Assemble +[PS900]​

10: Clutch - 6 Speed​

Introduction +[PS900]​

Component Identification +[PS900]​

Check (Condition) +[PS900]​

Disassemble and Assemble +[PS900]​

11: Clutch - Forward (Input)​

Introduction +[PS900]​

Component Identification +[PS900]​

Clean +[PS900]​

Check (Condition) +[PS900]​

Remove and Install +[PS900]​

Disassemble and Assemble +[PS900]​

15: Solenoid Control Valve​

Introduction +[PS900]​

Check (Condition)​

Remove and Install +[PS900]​

24: Oil Pump​

Check (Condition) +[PS900]​

Remove and Install +[PS900]​

27: Speed Sensor​

Introduction +[PS900]​

39: Filter​

Introduction +[PS900]​

Remove and Install +[PS900]​

40: Suction Strainer​

Introduction​

Remove and Install​

45: Piston Ring Seal​

Introduction​

Remove and Install​

47: Oil Seal​

Introduction​

Remove and Install​

Remove and Install +[PS900]​

52: Driveshaft​

Introduction +[PS900]​

54: Main Shaft​

Introduction +[PS900]​

Check (Condition) +[PS900]​

56: Layshaft​

Introduction +[PS900]​

57: Input Shaft​

Introduction +[PS900]​

58: Output Shaft​

Introduction +[PS900]​

Remove and Install +[PS900]​

85: Oil Feed Pipe​

Remove and Install +[PS900]​

86: Oil Transfer Pipe​

Remove and Install +[PS900]​

90: Front Case​

Clean​

Check (Condition)​

Remove and Install +[PS900]​

91: Rear Case​

Clean +[PS900]​

Check (Condition) +[PS900]​

95: Coupling Yoke 4WD​

Introduction +[PS900]​

Remove and Install +[PS900]​

12: Transfer Gearbox​

00: General​

Introduction​

Clean​

14: Torque Converter +[PS900]​

00: General​

Introduction​

Component Identification​

Operation​

Check (Operation) +[PS900]​

Remove and Install +[PS900]​

06: Control Valve​

Remove and Install +[PS900]​

30: Hydraulic System

00: General​

00: General​

Check (Level) +[PS900]​

93: Hose​

00: General​

Introduction +[PS900]​

Disconnect and Connect +[PS900]​

Check (Condition) +[PS900]​

97: Connectors​

18: O-Ring Face Seal (ORFS)​

Introduction +[PS900]​

Technical Data +[PS900]​

Remove and Install +[PS900]​

33: Electrical System

09: Power Distribution​

00: General​

Introduction +[PS900]​

Health and Safety +[PS900]​

06: Relay​

Introduction +[PS900]​

Operation (Electrical) +[PS900]​

57: Electronic Diagnostic​

00: General​

Introduction +[PS900]​

Health and Safety +[PS900]​

03: Servicemaster​

Disconnect and Connect +[PS900]​

90: Error Codes​

Technical Data +[PS900]​

84: Sensor​

09: Speed Sensor​

Introduction +[PS900]​

Operation +[PS900]​

Diagram +[PS900]​

Check (Operation) +[PS900]​

Remove and Install +[PS900]​

72: Fasteners and Fixings

00: Fasteners and Fixings​

00: General​

Introduction +[PS900]​

03: Screws​

00: General​

Introduction +[PS900]​

Technical Data +[PS900]​

06: Bolts​

00: General​

Introduction +[PS900]​

Technical Data +[PS900]​

75: Consumable Products

00: Consumable Products​

00: General​

Health and Safety +[PS900]​

09: Fluids​

00: General​

Introduction +[PS900]​

10: Locking Fluids​

00: General​

Introduction +[PS900]​

Technical Data +[PS900]​

14: Solvents and Primers​

00: General​

Introduction +[PS900]​

Technical Data +[PS900]​

15: Adhesive​

00: General​

Introduction +[PS900]​

Technical Data +[PS900]​

16: Sealant​

00: General​

Introduction +[PS900]​

Technical Data +[PS900]​

78: After Sales

24: Maintenance Schedules​

00: General​

Introduction +[PS900]​

Operation +[PS900]​

03: Maintenance Intervals​

Introduction +[PS900]​

06: Pre-start Cold Checks, Service Points and Fluid Levels​

Introduction +[PS900]​

09: Functional Tests and Final Inspection​

Introduction +[PS900]​

81: Clothing and Personal Protective Equipment (PPE)​

00: General​

Introduction +[PS900]​

93: Special Tools​

00: General​

Introduction +[PS900]​

03: Parts List​

Introduction +[PS900]​

Component Identification +[PS900]​

96: Units of Measurement​

00: General​

Technical Data +[PS900]​