Hyundai Engine 4HT5 4HTI5 Service Manual

[Hyundai]

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Hyundai Engine 4HT5 4HTI5 Service Manual
Size: 52.39 MB
Format: PDF
Language: English
Brand: Hyundai
Type of Machine: Engine
Type of Manual: Service Manual
Model: Hyundai 4HT5 4HTI5 Engine
Number of Pages: 267 Pages

Contents:
1. ENGINE IDENTIFICATION

1.1 Engine EPA decal (A)​

1.2 Engine number​

1.3 Assignment standard for engine model code​

2. SPECIFICATIONS

2.1 General specifications​

2.2 Engine dimension​

2.3 Components​

2.4 Engine performance curve​

2.5 Engine performance curve analysis​

2.6 Servicing specifications​

3. OPERATING PRINCIPLE

3.1 CRDI (Common Rail Direct Injection) system​

3.2 Body and power train system​

3.3 Lubricating system​

3.4 Cooling system​

3.5 Fuel system​

3.6 Acceleration system​

3.7 Intake & Exhaust system​

3.8 Sensor​

4. TROUBLESHOOTING
5. MEASUREMENT AND ADJUSTMENT .2-75

5.1 Fan belt​

5.2 Piston compression pressure measurement​

5.3 Valve clearance​

5.4 Valve lift (Deflection and worn condition of valve cam, tappet, push rod, rocker arm, etc.)​

5.5 Oil pressure measurement​

5.6 Bubble test for radiator​

5.7 Turbo charger wastegate pressure check​

6. EXPLODED VIEW

6.1 EH5-G111001 Cylinder block group​

6.2 EH5-G113003 Cylinder head group​

6.3 EH5-G114002 Gear case group​

6.4 EH5-G121001 Crank shaft group​

6.5 EH5-G122001 Piston connecting rod group​

6.6 EH5-G123001 Camshaft group​

6.7 EH5-G124002 Idle gear group​

6.8 EH5-G125001 Rocker arm valve group​

6.9 EH5-G131001 Intake manifold group​

6.10 EH5-G134001 Turbo group​

6.11 EH5-G135001 Turbo pipe group​

6.12 EH5-G141001 Oil pump group​

6.13 EH5-G144001 Oil filter group​

6.14 EH5-G151001 Fuel equipment group​

6.15 EH5-G162001 Water flange group​

6.16 EH5-G163003 Water pump group​

6.17 EH5-G171001 EGR group​

6.18 EH5-G172001 EGR cooler group​

6.19 EH5-G191002 Glow plug group​

6.20 EH5-G192001 Engine electrical group​

6.21 EH5-G194001 ECU group​

6.22 LF1-G012002 Cooling fan group​

6.23 LF1-G014001 Aftertreatment group​

7. DISASSEMBLY, SERVICE AND ASSEMBLY

7.1 Engine removal​

7.2 Assembling the engine​

7.3 Engine component removal​

7.4 Engine disassembly​

8. DIAGNOSIS

8.1 Diagnostic program​

8.2 DTC (Diagnostic Trouble Code)​