Hitachi Sumitomo Crane SCX700 Workshop Technical Operators Parts Manual Diagram EN JP

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Hitachi Sumitomo Crane SCX700 Workshop Technical Operators Parts Manual Diagram EN JP
Size: 161.32 MB
Format: PDF
Language: English, Japanese
Brand: Hitachi Sumitomo
Type of Machine: Crane
Type of Manual: Workshop Manual, Technical Manual, Operators Manual, Parts Manual, Electrical Diagram, Hydraulic Diagram
Model: Hitachi Sumitomo SCX700 Crane

List of Files:
Crawler Crane SCX400 to SCX700 Technical Manual (Operational Principle) 2008
TO23K-E-00.pdf (271 Pages)
Contents:
Section 1 General
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Group 1 Pump Device
Group 2 Slewing Mechanism
Group 3 Hoisting Mechanism
Group 4 Boom Derricking Mechanism
Group 5 Control Valve
Group 6 Remote Control Valve
Group 7 Travel Mechanism
Group 8 Others (slewing Upperstructure)
Group 9 Others (base Carrier)
Group 10 Safety Mechanism

Crawler Crane SCX400 SCX700 to CX650 Technical Manual Safety Device
WHT0111-101.pdf (102 Pages)
Contents:
Introduction
To The Reader
Construction & Features
Additional References
Page Number
Safety Alert Symbol And Headline Notations
Units Used
Contents
Construction & Features
Overview
Components
Controller System Outline Chart
Procedure (trouble Shooting For System)
Safety Device Layout For En
Crane Safety System Diagram
Function Principle (HCS-8 Autostop Controller For En Region) EN13000-2004 Regulation Acceptable Safety Device
Function Principle (HCS-8 Autostop Controller For Rossia Region) EN13000 Regulation Acceptable Safety Device Before 2003
Function Principle (HCS-8 Autostop Controller For En Region) EN13000 Regulation Acceptable Safety Device Before 2003
Function Principle (HCS-8 Autostop Controller For Rossia Region) EN13000-2004 Regulation Acceptable Safety Device
Function Of Safety Device (tower Crane)
Profile Of HSC-8 (auto Stop Controller)
Description Of Led (status Indication Lamps)
(188)Moment Limiter Mode Selector
Moment Limiter (HL-9A)
Overview Of Moment Limiter (HL-9, HL-9A)
Arithmetic Unit Panel (HL-9A)
Assembly Of Boom Angle Detector
Cx/scx Safety Devices
Load Detector (HL-9, HL-9A)
Outline Dimension Of Load Sensor (HL-9, HL-9A)
Load Sensor
Digital Display Functions
Inspection Checklist
Inspection Method (HL-9A)
Check List Of HL-9A Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment & Check Of Monitoring Angle Sensor
Adjustment Of Loading Factor Meter
Moment Limiter (HL-9)
Arithmetic Unit Panel (HL-9)
Computing Unit Panel Drawing (HL-9)
HL-9
Digital Display Function (HL-9)
Inspection Checklist
Inspection Method
Precision Check
Check List Of HL-9 Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment Of Loading Factor Meter
Troubleshooting Guide
Troubleshooting
Error Display (same For HL-9 And HL-9A)
Error Code E05
Error Code E20
Error Code E21
Error Code E22
Error Code E23
Error Code E30
Error Code E31
Error Code E40, E42
Error Code E50
Error Code E51
Error Code E52
Error Code E54
Remodeling Procedure

Crawler Crane SCX400 to SCX700 Technical Manual (Operational Principle) 2009
TO23K-EN-00.pdf (310 Pages)
Contents:
Introduction
Section And Group Contents
Section 1 General
Contents
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Contents
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Contents
Group 1 Pump Mechanism
Group 2 Slewing Mechanism
Outline
Slewing Motor
Slewing Brake
Slewing Reduction Gear
Group 3 Hoisting Mechanism
Outline
Main Hoist Motor
Foot Brake
Hoisting Brake
Hoisting Drum
Counterbalance Valve
Group 4 Boom Derricking Mechanism
Outline
Boom Derricking Motor
Boom Derricking Brake (wet-type Spring Set Hydraulic Released Multi-disc Brake)
Boom Derricking Brake Valve
Reduction Gear
Group 5 Control Valve
Outline
Hydraulic Circuit
Main Relief Valve
Holding Check Valve
Make-up Valve (main/aux. Hoist Slow, Third Drum)
Group 6 Remote Control Valve
Outline
Operation
Outline (option)
Operation
Group 7 Travel Device
Outline
Travel Reduction Gear
Travel Motor
Travel Brake Valve
Parking Brake
Outline (CX500)
Travel Reduction Gear
Travel Motor (CX500)
Travel Brake Valve
Travel Motor Swash Plate Tilt Angle Control
Parking Brake
Travel Motor (CX350)
Group 8 Others (slewing Upperstructure)
Pilot Shut-off Valve
Accumulator
8-Spool Solenoid Valve
Hydraulic Oil Tank
Fuel Tank
Group 9 Others (base Carrier)
Outline
Slewing Ring
Track Adjuster
Center Joint
Side Frame Cylinder
Group 10 Safety Mechanism
Overhoist Prevention Mechanism
Hoist Drum Lock
Slewing Brake
Slewing Alarm Mechanism

Crawler Crane SCX400 to SCX700 Technical Manual (Troubleshooting)
Technical Manual Troubleshooting TT23K-E-00A 2009.pdf (171 Pages)
Contents:
Section 4 Operational Perf Ormance Test
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Test
Group 5 Component Test
Section 5 Troubleshooting
Group 1 Diagnosing Procedure
Group 2 Troubleshooting (machine Operation System)
Group 3 Troubleshooting (monitor System)
Group 4 Electrical System Inspection
Technical Manual TT23K-E-00B.pdf (94 Pages)
Contents:
Technical Manual Controller_TT23K-E-00B
Introduction
To The Reader
Additional References
Page Numbe
Safety Alert Symbol And Headline Notations
Units Used
Confidentiality
Section And Group Contents
Contents
Troubleshooting / Controller (HCK-2)ump
Outline
Locations Of Controller And Valves
Layout Of Controller
Display Status Of Monitor Lamp And Error Description
Troubleshooting / Troubleshooting Controller (HCK-2)
Troubleshooting Procedure
Failure In Controller (HCK-2) System
Malfunction Of Pump Torque Calibration Control
Malfunction Of Pump Superfine Speed Control
Malfunction Of Boom Hoist Speed Control (SCX500-700: Standard, SCX400: Optional)
Malfunction Of Gradual Stop Control
Malfunction Of Hoist Third Speed Selection Control (SCX500-700 Only, Not For SCX400, No Opt Setting)
Malfunction Of Drum Speed Sensing (joy-stick Lever)
Malfunction Of Drum Speed Sensing (bi-directional Control Lever)
Malfunction Of Swing Speed Control(SCX500-700 Only, Not For SCX400, No Opt Setting)
Troubleshooting / MC2/A Controller
Troubleshooting Of MC2/A System
Inspection Of Battery Primary Line
Inspection Of Battery Secondary Line
Inspection Of Power Supply To Sensor 5-V Line
Troubleshooting Of MC2/A System Fault
(251) MC2/A Program Flow
Inspection Of Accelerator Grip Signal Line
Inspection Of Accelerator Pedal Signal Line
Inspection Of Accelerator Lever Signal Line
Inspection Of Throttle Control Signal Output
Troubleshooting Of MC2/A System Fault (about Travel Conjugated Valve)
Inspection Of Front Drum Operation Detection Signal Lline
Inspection Of Rear Drum Operation Detection Signal Line
Inspection Of Travel Detection Signal Line (1)
Inspection Of Travel Detection Signal Line (2)
Inspection Of Travel Com. Output
Cross-sectional View Of Connector
Troubleshooting / Backup Box
Outline Of Backup Box
Electrical System (outside Of Cab)
Backup Box

Crawler Crane SCX700 Electrical Hydraulic Diagram
TT326E-NA.pdf (2 Pages)

Crawler Crane SCX700 Parts Catalog
Serial No 000601~ Parts Catalog P24P-1-1.pdf (814 Pages)
Contents:
Frame
Engine
Winch
Controls
Cab
Track
Crane Front
Tower Crane Front
Third Drum
Optional Parts
Tools And Spare Parts
Name-plate
Parts Index
Serial No 000701~ Parts Catalog P23K-1-1 EN JA.pdf (812 Pages)
Contents:
Cover
Memorandum
Foreword
Contents
Frame
Main Frame [std ]
Main Frame [eu ]
Swing Bearing
Brake Cover
Frame Cover
Rope Guide
Counterweight
Counterweight (4TH)
Gantry (1)[STD ]
Gantry (1)[EU ]
Gantry (2)
Hanger (gantry)
Cab Bed
Engine Bed
Lubricate Piping (swing Bearing)
Lubricate Piping (gantry)
Engine
Engine
Engine Support
Oil Filter
Air Cleaner
Muffler
Radiator Parts
Radiator
Fuel Tank
Fuel Piping
Pump Device
Winch
Hoist Device Group
Hoist Device
Boom Hoist Device
Swing Device
Hydraulic Parts
Oil Tank
Pump Piping
Control Valve Piping (1-1)
Control Valve Piping (1-2)
Control Valve Piping (2-1)[STD ]
Control Valve Piping (2-1)[EU ]
Control Valve Piping (2-2)[STD ]
Control Valve Piping (2-2)[EU ]
Control Valve Piping (2-3)[STD ]
Control Valve Piping (2-3)[EU ]
Control Valve Piping (2-4)[STD ]
Control Valve Piping (2-5)[STD ]
Control Valve Piping (2-6)[STD ]
Control Valve Piping (3)
Return Piping (1)
Return Piping (2)
Swing Piping
Hoist Piping
Boom Hoist Piping
Travel Piping (upperstructure)[std ]
Travel Piping (upperstructure)[eu ]
Controls
Floor Parts [std ]
Floor Parts [eu ]
Main Stand [std ]
Tilt Device [std ]
Tilt Device [eu ]
Left Stand [std ]
Left Stand [eu ]
Right Stand [std ]
Front Right Stand [eu ]
Rear Right Stand [eu ]
Rear Stand [std ]
Rear Stand [eu ]
Main Hoist,aux.hoist,boom Hoist Lever [std ]
Grip (main Hoist)[std ]
Grip (aux.hoist)[std ]
Swing Lever (1)[STD ]
Swing Lever (2)[STD ]
Control Lever (right)[eu ]
Grip (r)[eu ]
Control Lever (left)[eu ]
Grip (l)[eu ]
Accelerator,speed Control Lever
Travel Lever [std ]
Travel Lever [eu ]
Swing Lock (1)[STD ]
Swing Lock (1)[EU ]
Swing Lock (2)
Safety Lock Lever [std ]
Safety Lock Lever [eu ]
Accelerator Pedal
Accelerator Pedal (sensor)
Brake Pedal (main Hoist)
Brake Pedal (aux.hoist)
Brake Lock (main Hoist)[std ]
Brake Lock (aux.hoist)[std ]
Brake Band
Brake Unit
Drum Lock (main Hoist,aux.hoist)
Drum Lock (boom Hoist)
Pilot Piping (pump)
Pilot Piping (1)
Pilot Piping (2-1)
Pilot Piping (2-2)[STD ]
Pilot Piping (2-2)[EU ]
Pilot Piping (2-3)[STD ]
Pilot Piping (2-3)[EU ]
Pilot Piping (3-1)[STD ]
Pilot Piping (3-1)[EU ]
Pilot Piping (3-2)
Pilot Piping (3-3)
Pilot Piping (4-1)
Pilot Piping (4-2)
Pilot Piping (4-3)
Pilot Piping (4-4)[STD ]
Pilot Piping (4-4)[EU ]
Pilot Piping (5-1)
Pilot Piping (5-2)
Pilot Piping (6)[STD ]
Pilot Piping (6)[EU ]
Pilot Piping (7-1)[STD ]
Pilot Piping (7-2)[STD ]
Pilot Piping (7)[EU ]
Pilot Piping (8)[STD ]
Pilot Piping (8)[EU ]
Pilot Piping (9-1)[STD ]
Pilot Piping (9-1)[EU ]
Pilot Piping (9-2)[STD ]
Pilot Piping (9-2)[EU ]
Pilot Piping (l)[eu ]
Pilot Piping (solenoid)[eu ]
Gauge Panel
Control Panel [std ]
Switch Panel [std ]
Switch Panel [eu ]
Electric Parts (left Stand)[std ]
Electric Parts (left Stand)[eu ]
Electric Parts (right Stand)[std ]
Electric Parts (rear Right Stand)[eu ]
Electric Parts (engine Bed)
Electric Parts (cab Bed)[std ]
Electric Parts (cab Bed)[eu ]
Head Light
Wire Harness [std ]
Wire Harness [eu ]
Wire Harness (floor)[std ]
Wire Harness (floor)[eu ]
Voice Alarm Device [std ]
Swing Alarm Device [eu ]
Drum Revolution Sensor [std ]
Drum Cover [eu ]
Switch Box [eu ]
Brake Pedal Switch [eu ]
Cab
Cab Group (1)
Cab Group (2)[STD ]
Cab Group (2)[EU ]
Cab (1/2)
Cab (2/2)
Rear Cover
Seat [std ]
Seat [eu ]
Cover (1)
Mirror (1)
Mirror (2)
Cover (2)
Cover (3)
Cover (4)
Cover (5)
Anti-skid Tape
Window Washer
Mirror (boom Hoist Drum)
Under Cover
Under Cover Parts
Handrail [eu ]
Air Conditioner
Air-con.unit
Air-con.controller
Air-con.parts (1)
Air-con.parts (2)
Track
Track Frame [std ]
Track Frame [eu ]
Track Support [std ]
Track Support [eu ]
Joint Beam
Side Frame (l)[std ]
Side Frame (l)[eu ]
Side Frame (r)[std ]
Side Frame (r)[eu ]
Travel Device [std ]
Travel Device [eu ]
Front Idler [std ]
Front Idler [eu ]
Adjuster (l)[std ]
Adjuster (r)[std ]
Adjuster [eu ]
Upper Roller [std ]
Lower Roller [std ]
Roller [eu}
Track-link [std ]
Track-link 810mmG [eu ]
Track-link Guide [std ]
Track Guard [eu ]
Center Joint Group [std ]
Center Joint Group [eu ]
Center Joint
Travel Piping (l)[std ]
Travel Piping (r)[std ]
Travel Piping (l)[eu ]
Travel Piping (r)[eu ]
Side-frame Expansion And Contraction Piping [std ]
Side-frame Expansion And Contraction Piping [eu ]
Crane Front
Lower Boom,tower (lower)
Upper Boom
Boom Insert 3m
Boom Insert 6m
Boom Insert 9m
Boom Insert 9m(B)
Pendant Rope 3m
Pendant Rope 6m
Pendant Rope 9m
Boom Stopper
Bridle (boom,tower)
Lower Jib
Upper Jib
Jib Insert 4.5m
Jib Mast
Aux.jib
Hook Overhoist Prevention Device (1)(CRANE)
Hook Overhoist Prevention Device (2)(CRANE)
Hook Overhoist Prevention Device (jib,aux.jib)
Boom Overhoist Prevention Device [std ]
Boom Overhoist Prevention Device [eu ]
Boom Overlower Limiter [eu ]
Minimum Winding Sensor (1/2)[EU ]
Minimum Winding Sensor (2/2)[EU ]
Boom Angle Indicator
Moment Limiter (HL-9A)[STD ]
Moment Limiter (HL-9A)[EU ]
Moment Limiter Mode Lamp [eu ]
Wiring Parts
Aircraft Beacon (flashing Type)(crane)
Aircraft Beacon (lighting Type)(crane)
Hook 70t
Hook 70t(BOTH Hook)
Hook 40t
Hook 15t
Hook 6.5t(DOUBLE Swivel Type)
Hook 6.5t (light Weight 40kg)
Crane Ropes
Jib Ropes
Bucket Aux.jib (2 Sheaves)
Bucket Overhoist Privention Device
Switch Ass'y
Guide Sheave (bucket Aux.jib)
Tower Crane Front
Tower (upper)
Tower Insert 1.5m
Tower Insert 1.5m (with Guide Roller)
Tower Jib (upper)
Tower Jib (lower)
Tower Jib Insert 3m
Tower Jib Insert 6m
Tower Stop
Tower Jib Stop
Bridle (tower Jib)
Hanger (tower Jib)
Hanger Parts (tower Jib)
Swing Lever
Guide Roller
Coupler
Coupler Monitor Switch
Tower Guard (tower:lower)
Tower Guard (tower Insert)
Drum Spacer
Tower Piping
Hook Overhoist Prevention Device (tower Crane)
Tower Overhoist Prevention Device
Jib Overhoist Prevention Device
Swing Lever Overhoist Prevention Device
Jib Style Indicator Device
Lower Limitter
Anemometer
Aircraft Beacon (flashing Type)(tower Crane)
Aircraft Beacon (lighting Type)(tower Crane)
Electric Parts (1)
Electric Parts (2)
Aux.hoist Drum Mirror
Crawler Pad
Tower Crane Ropes
Third Drum
Hoist Device (third Drum)
Main Piping (third Drum)
Third Drum Lever
Brake Pedal (1)(THIRD Drum)
Brake Pedal (2)(THIRD Drum)
Brake Band (third Drum)
Brake Unit (third Drum)
Brake Cover (third Drum)
Brake Lock (third Drum)
Drum Lock (third Drum)
Pilot Piping (1)(THIRD Drum)
Pilot Piping (2)(THIRD Drum)
Pilot Piping (3)(THIRD Drum)
Pilot Piping (4)(THIRD Drum)
Electric Parts (third Drum)
Guide Roller (third Drum)
Rope Guide (third Drum)
Cover (third Drum)
Optional Parts
Speaker
Hydraulic-type Tagline
Drum Ass'y (hydraulic-type Tagline)
Tagline Piping (1)[STD ]
Tagline Piping (1)[EU ]
Tagline Piping (2)
Tagline Piping (3)
Rope Guide (clamshell)
Clamshell Ropes
Reversal Control Parts (main Hoist,aux.hoist,brake)
Boom Hoist Pedal
Lamination Plate (main Hoist,aux.hoist)
Fan
Extinguisher
Upper Window Guard
Buffer
Catwalk (upper Boom)
Catwalk (lower Boom)
Catwalk (3m)
Catwalk (6m)
Catwalk (9m)
Catwalk (1.5m)
Catwalk (1.5m Tower)
Catwalk (tower Upper)
Stanchion(s)
Stanchion (l)
Level
Load Table For Lower Boom
Drum Rope Guide (main Hoist)
Drum Rope Guide (aux.host)
Moment Limiter Light [std ]
Moment Limitter Light [eu ]
Side Walk
Tools And Spare Parts
Tools
Spare Parts [std ]
Spare Parts [eu ]
Name-plate
Name-plate (japanese)
Name-plate (tower)(japanese)
Parts Index

Crawler Crane SCX700 Technical Manual (Troubleshooting) Diagram
Electrical Hydraulic Diagram TT24P-E-00.pdf (3 Pages)
Contents:
Hydraulic Circuit Diagram
Connectors
Electrical Circuit Diagram
Technical Manual Troubleshooting TT24P-E-00 2008.pdf (254 Pages)
Contents:
SCX700
Introduction
Section And Groupcontents
Section 4OPERATIONALPERFORMANCE Test
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Test
Group 5 Component Test
Section 5TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Component Layout
Group 3 Troubleshooting A
Group 4 Troubleshooting B
Group 5 Troubleshooting C
Group 6 Electrical System Inspection
Service Manual Revision Request Form
The Attached Diagram List

Crawler Crane SCX700 Workshop Manual
SCX700 Workshop Manual.pdf (725 Pages)
Contents:
Section 1 General Information
Section 2 Superstructure
Section 3 Undercarriage
Section 4 Engine And Accessory
Revision Request Form

Crawler Crane SCX700 Workshop Manual 2007
W23K-E-00.pdf (425 Pages)
Contents:
Section 1 General Information
Group 1 Precautions For Disassembling And Assembling
Precautions For Disassembling And Assembling
Group 2 Tightening
Tightening Torque Specifications
Standard Torque Specifications
Piping Joint
Section 2 Superstructure
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Mechanism
Group 5 Control Valve
Group 6 Swing Device
Group 7 Hoist Device
Group 8 Boom Hoist Device
Group 9 Pilot Valve
Group 10 Pilot Shut-off Valve
Group 11 Solenoid Valve
Group 12 Shuttle Valve
Group 13 Booster Valve
Section 3 Undercarriage
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Front Idler
Group 6 Upper And Lower Roller
Group 7 Track
Group 8 Side Frame Extend/retract Cylinder

Crawler Crane SCX700GLS SN CX070-07001 Parts Catalog EN JP
WCABCX070-7001 EN JP.pdf (295 Pages)

Hydraulic Crawler Crane SCX700 Operators Manual
SCX700 SN 000505 an Up Operators Manual EM24K-EN2-1 2003.pdf (402 Pages)
SCX700 SN CX070-6796- Operators Manual EM23K-1-2 2014.pdf (432 Pages)