Hitachi Sumitomo Crane SCX500 Workshop Technical Operators Parts Manual EN JP
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Hitachi Sumitomo Crane SCX500 Workshop Technical Operators Parts Manual EN JP
Size: 89.66 MB
Format: PDF
Language: English, Japanese
Brand: Hitachi Sumitomo
Type of Machine: Crane
Type of Manual: Workshop Manual, Technical Manual, Operators Manual, Parts Manual
Model: Hitachi Sumitomo SCX500 Crane
List of Files:
Crawler Crane SCX400 SCX500 - CX650 Technical Manual Error Code (Safety Device)
WHT0111-101.pdf (102 Pages)
Contents:
Construction & Features
Overview
Components
Controller System Outline Chart
Procedure (trouble Shooting For System)
Safety Device Layout For En
Crane Safety System Diagram
Moment Limiter (HL-9A)
Overview Of Moment Limiter (HL-9, HL-9A)
Arithmetic Unit Panel (HL-9A)
Assembly Of Boom Angle Detector
Cx/scx Safety Devices
Load Detector (HL-9, HL-9A)
Outline Dimension Of Load Sensor (HL-9, HL-9A)
Load Sensor
Digital Display Functions
Inspection Checklist
Inspection Method (HL-9A)
Check List Of HL-9A Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment & Check Of Monitoring Angle Sensor
Adjustment Of Loading Factor Meter
Moment Limiter (HL-9)
Arithmetic Unit Panel (HL-9)
Computing Unit Panel Drawing (HL-9)
HL-9
Digital Display Function (HL-9)
Inspection Checklist
Inspection Method
Precision Check
Check List Of HL-9 Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment Of Loading Factor Meter
Troubleshooting Guide
Troubleshooting
Error Display (same For HL-9 And HL-9A)
Error Code E05
Error Code E20
Error Code E21
Error Code E22
Error Code E23
Error Code E30
Error Code E31
Error Code E40, E42
Error Code E50
Error Code E51
Error Code E52
Error Code E54
Remodeling Procedure
Crawler Crane SCX400 SCX500 - SCX700 Technical Manual (Operational Principle) 2008
TO23K-E-00.pdf (271 Pages)
Contents:
SCX400/500/550/700_TO23K-E-00
Introduction
Section And Group Contents
Section 1 General
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Group 1 Pump Device
Group 2 Slewing Mechanism
Group 3 Hoisting Mechanism
Group 4 Boom Derricking Mechanism
Group 5 Control Valve
Group 6 Remote Control Valve
Group 7 Travel Mechanism
Group 8 Others (slewing Upperstructure)
Group 9 Others (base Carrier)
Group 10 Safety Mechanism
Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Operational Principle) 2009
TO23K-EN-00.pdf (310 Pages)
Contents:
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Contents
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Contents
Group 1 Pump Mechanism
Group 2 Slewing Mechanism
Outline
Slewing Motor
Slewing Brake
Slewing Reduction Gear
Group 3 Hoisting Mechanism
Outline
Main Hoist Motor
Foot Brake
Hoisting Brake
Hoisting Drum
Counterbalance Valve
Group 4 Boom Derricking Mechanism
Outline
Boom Derricking Motor
Boom Derricking Brake (wet-type Spring Set Hydraulic Released Multi-disc Brake)
Boom Derricking Brake Valve
Reduction Gear
Group 5 Control Valve
Outline
Hydraulic Circuit
Main Relief Valve
Holding Check Valve
Make-up Valve (main/aux. Hoist Slow, Third Drum)
Group 6 Remote Control Valve
Outline
Operation
Outline (option)
Operation
Group 7 Travel Device
Outline
Travel Reduction Gear
Travel Motor
Travel Brake Valve
Parking Brake
Outline (CX500)
Travel Reduction Gear
Travel Motor (CX500)
Travel Brake Valve
Travel Motor Swash Plate Tilt Angle Control
Parking Brake
Travel Motor (CX350)
Group 8 Others (slewing Upperstructure)
Pilot Shut-off Valve
Accumulator
8-Spool Solenoid Valve
Hydraulic Oil Tank
Fuel Tank
Group 9 Others (base Carrier)
Outline
Slewing Ring
Track Adjuster
Center Joint
Side Frame Cylinder
Group 10 Safety Mechanism
Overhoist Prevention Mechanism
Hoist Drum Lock
Slewing Brake
Slewing Alarm Mechanism
Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Troubleshooting)
Technical Manual (Troubleshooting) TT23K-E-00A 2009.pdf (171 Pages)
Contents:
Section 4 Operational Perf Ormance Test
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Test
Group 5 Component Test
Section 5 Troubleshooting
Group 1 Diagnosing Procedure
Group 2 Troubleshooting (machine Operation System)
Group 3 Troubleshooting (monitor System)
Group 4 Electrical System Inspection
Technical Manual TT23K-E-00B.pdf (94 Pages)
Contents:
Technical Manual Controller_TT23K-E-00B
Introduction
To The Reader
Additional References
Page Numbe
Safety Alert Symbol And Headline Notations
Units Used
Confidentiality
Section And Group Contents
Contents
Troubleshooting / Controller (HCK-2)
ump
Outline
Locations Of Controller And Valves
Layout Of Controller
Display Status Of Monitor Lamp And Error Description
Troubleshooting / Troubleshooting Controller (HCK-2)
Troubleshooting Procedure
Failure In Controller (HCK-2) System
Malfunction Of Pump Torque Calibration Control
Malfunction Of Pump Superfine Speed Control
Malfunction Of Boom Hoist Speed Control (SCX500-700: Standard, SCX400: Optional)
Malfunction Of Gradual Stop Control
Malfunction Of Hoist Third Speed Selection Control (SCX500-700 Only, Not For SCX400, No Opt Setting)
Malfunction Of Drum Speed Sensing (joy-stick Lever)
Malfunction Of Drum Speed Sensing (bi-directional Control Lever)
Malfunction Of Swing Speed Control(SCX500-700 Only, Not For SCX400, No Opt Setting)
Troubleshooting / MC2/A Controller
Troubleshooting Of MC2/A System
Inspection Of Battery Primary Line
Inspection Of Battery Secondary Line
Inspection Of Power Supply To Sensor 5-V Line
Troubleshooting Of MC2/A System Fault
(251) MC2/A Program Flow
Inspection Of Accelerator Grip Signal Line
Inspection Of Accelerator Pedal Signal Line
Inspection Of Accelerator Lever Signal Line
Inspection Of Throttle Control Signal Output
Troubleshooting Of MC2/A System Fault (about Travel Conjugated Valve)
Inspection Of Front Drum Operation Detection Signal Lline
Inspection Of Rear Drum Operation Detection Signal Line
Inspection Of Travel Detection Signal Line (1)
Inspection Of Travel Detection Signal Line (2)
Inspection Of Travel Com. Output
Cross-sectional View Of Connector
Troubleshooting / Backup Box
Outline Of Backup Box
Electrical System (outside Of Cab)
Backup Box
Crawler Crane SCX500 SCX550 Parts Catalog EN JP
P23H-1-1 2007 EN JP.pdf (802 Pages)
Contents:
Frame
Main Frame <500>
Main Frame <550>
Swing Bearing <500>
Swing Bearing <550>
Brake Cover
Frame Cover
Rope Guide
Counterweight (CASTING)<500>
Counterweight (WELDING)<500>
Counterweight <550>
Gantry (1)[STD ]
Gantry (1)[EU ]
Gantry (2)
Hanger (gantry)
Cab Bed
Engine Bed
Lubricate Piping (swing Brg.)
Lubricate Piping (gantry)
Engine
Engine
Engine Support
Oil Filter
Air Cleaner
Muffler
Radiator Parts
Radiator
Fuel Tank
Fuel Piping
Pump Device
Winch
Hoist Device Group
Hoist Device
Boom Hoist Device
Swing Device
Hydraulic Parts
Oil Tank
Pump Piping
Control Valve Piping (1-1)
Control Valve Piping (1-2)
Control Valve Piping (2-1)[STD ]
Control Valve Piping (2-1)[EU ]
Control Valve Piping (2-2)[STD ]
Control Valve Piping (2-2)[EU ]
Control Valve Piping (2-3)[STD ]
Control Valve Piping (2-3)[EU ]
Control Valve Piping (2-4)[STD ]
Control Valve Piping (2-5)[STD ]
Control Valve Piping (2-6)[STD ]
Control Valve Piping (3)
Return Piping (1)
Return Piping (2)
Swing Piping
Hoist Piping
Boom Hoist Piping
Travel Piping (upperstructure)[std ]
Travel Piping (upperstructure)[eu ]
Controls
Floor Parts [std ]
Floor Parts [eu ]
Main Stand [std ]
Tilt Device [std ]
Tilt Device [eu ]
Left Stand [std ]
Left Stand [eu ]
Right Stand [std ]
Front Right Stand [eu ]
Rear Right Stand [eu ]
Rear Stand [std ]
Rear Stand [eu ]
Main Hoist,aux.hoist,boom Hoist Lever [std ]
Grip (main Hoist)[std ]
Grip (aux.hoist)[std ]
Swing Lever (1)[STD ]
Swing Lever (2)[STD ]
Control Lever (right)[eu ]
Grip (r)[eu ]
Control Lever (left)[eu ]
Grip (l)[eu ]
Accelerator,speed Control Lever
Travel Lever [std ]
Travel Lever [eu ]
Swing Lock (1)[STD ]
Swing Lock (1)[EU ]
Swing Lock (2)
Safety Lock Lever [std ]
Safety Lock Lever [eu ]
Accelerator Pedal
Accelerator Pedal (sensor)
Brake Pedal (main Hoist)
Brake Pedal (aux.hoist)
Brake Lock (main Hoist)[std ]
Brake Lock (aux.hoist)[std ]
Brake Band
Brake Unit
Drum Lock (main Hoist,aux.hoist)
Drum Lock (boom HOIST)<500>
Drum Lock (boom HOIST)<550>
Pilot Piping (pump)
Pilot Piping (1)
Pilot Piping (2-1)
Pilot Piping (2-2)[STD ]
Pilot Piping (2-2)[EU ]
Pilot Piping (2-3)[STD ]
Pilot Piping (2-3)[EU ]
Pilot Piping (3-1)[ Std]
Pilot Piping (3-1)[ Eu]
Pilot Piping (3-2)
Pilot Piping (3-3)
Pilot Piping (4-1)
Pilot Piping (4-2)
Pilot Piping (4-3)
Pilot Piping (4-4)[ Std]
Pilot Piping (4-4)[ Eu]
Pilot Piping (5-1)
Pilot Piping (5-2)
Pilot Piping (6-1)[ Std]
Pilot Piping (6-2)[ Std]
Pilot Piping (6)[ Eu]
Pilot Piping (7-1)[ Std]
Pilot Piping (7-2)[ Std]
Pilot Piping (7)[ Eu]
Pilot Piping (8)[ Std]
Pilot Piping (8)[ Eu]
Pilot Piping (9-1)[ Std]
Pilot Piping (9-1)[ Eu]
Pilot Piping (9-2)[ Std]
Pilot Piping (9-2)[ Eu]
Pilot Piping (l)[ Eu]
Pilot Piping (solenoid)[ Eu]
Gauge Panel
Control Panel [ Std]
Switch Panel [ Std]
Switch Panel [ Eu]
Electric Parts (left Stand)[ Std]
Electric Parts (left Stand)[ Eu]
Electric Parts (right Stand)[ Std]
Electric Parts (rear Right Stand)[ Eu]
Electric Parts (engine Bed)
Electric Parts (cab Bed)[ Std]
Electric Parts (cab Bed)[ Eu]
Head Light
Wire Harness [ Std]
Wire Harness [ Eu]
Wire Harness (floor)[ Std]
Wire Harness (floor)[ Eu]
Voice Alarm Device [ Std]
Swing Alarm Device [ Eu]
Drum Revolution Sensor [ Std]
Drum Cover [ Eu]
Switch Box [ Eu]
Brake Pedal Switch [ Eu]
Cab
Cab Group (1)
Cab Group (2)[ Std]
Cab Group (2)[ Eu]
Cab (1/2)
Cab (2/2)
Rear Cover
Seat [ Std]
Seat [ Eu]
Cover (1)
Mirror (1)
Mirror (2)
Cover (2)
Cover (3)
Cover (4)
Cover (5)
Anti-skid Tape
Window Washer
Mirror (boom Hoist Drum)
Under Cover
Under Cover Parts
Handrail [ Eu]
Air Conditioner
Air-con.unit
Air-con.controller
Air-con.parts (1)
Air-con.parts (2)
Track
Track Frame (1)[ Std]
Track Frame (2)<500>[ Std]
Track Frame (2)<550>[ Std]
Track Frame [ Eu]
Track Support [ Eu]
Side-frame [ Eu]
Travel Device [ Std]
Travel Device [ Eu]
Front Idler [ Std]
Front Idler [ Eu]
Adjuster (l)[ Std]
Adjuster (r)[ Std]
Adjuster [ Eu]
Upper Roller [ Std]
Lower Roller [ Std] <500>
Lower Roller [ Std] <550>
Roller [ Eu]
Track-link [ Std]
Track-link 810G [ Eu]
Track-link Guide [ Std]
Track Guard [ Eu]
Center Joint Group [ Std]
Center Joint Group [ Eu]
Center Joint
Travel Piping (l)[ Std]
Travel Piping (l)[ Eu]
Travel Piping (r)[ Std]
Travel Piping (r)[eu ]
Side-frame Expansion And Contraction Piping [std ]
Side-frame Expansion And Contraction Piping [eu ]
Crane Front
Lower Boom,tower (lower)
Upper Boom (1)<500>
Upper Boom (1)<550>
Upper Boom (2)<500>
Upper Boom (2)<550>
Boom Insert 3m
Boom Insert 6m
Boom Insert 9m
Boom Insert 9m (b)
Pendant Rope 3m
Pendant Rope 6m
Pendant Rope 9m
Boom Stopper
Bridle (boom,tower)
Lower Jib
Upper Jib
Jib Insert 3m
Jib Mast
Aux.jib
Hook Overhoist Prevention Device (1)(CRANE)
Hook Overhoist Prevention Device (2)(CRANE)
Hook Overhoist Prevention Device (jib,aux.jib)
Boom Overhoist Prevention Device [std ]
Boom Overhoist Prevention Device [eu ]
Minimum Winding Sensor (1/2)[EU ]
Minimum Winding Sensor (2/2)[EU ]
Boom Overlower Limiter [eu ]
Boom Angle Indicator
Moment Limiter (HL-9A)[STD ]
Moment Limiter (HL-9A)[EU ]
Moment Limiter Mode Light [eu ]
Wiring Parts
Hook 55t
Hook 50t
Hook 30t
Hook 15t
Hook 6.5t
Hook 6.5t (light Weight 40kg)
Crane Ropes
Jib Ropes
Tower Crane Front
Tower (upper)
Tower Insert 1.5m
Tower Insert 1.5m (l)
Tower Jib (upper)
Tower Jib (lower)
Tower Jib Insert 3m (tower Crane)
Tower Jib Insert 6m (tower Crane)
Tower Stop
Tower Jib Stop
Bridle (tower Jib)
Hanger (tower Jib)
Hanger Parts (tower Jib)
Swing Lever
Guide Roller
Coupler
Coupler Monitor Switch
Tower Guard
Drum Spacer
Guard (jib Bridle)
Tower Piping
Hook Overhoist Prevention Device (tower Crane)
Tower Overhoist Prevention Device
Jib Overhoist Prevention Device
Swing Lever Overhoist Prevention Device
Jib Style Indicator Device
Overlower Limiter
Anemometer (weight Type)
Electric Parts (1)
Electric Parts (2)
Aux.hoist Drum Mirror
Crawler Pad
Tower Crane Ropes
Third Drum
Hoist Device (third Drum)
Main Piping (third Drum)
Third Drum Lever
Brake Pedal (1)(THIRD Drum)
Brake Pedal (2)(THIRD Drum)
Brake Band (third Drum)
Brake Unit (third Drum)
Brake Cover (third Drum)
Brake Lock (third Drum)
Drum Lock (third Drum)
Pilot Piping (1)(THIRD Drum)
Pilot Piping (2)(THIRD Drum)
Pilot Piping (3)(THIRD Drum)
Pilot Piping (4)(THIRD Drum)
Electric Parts (third Drum)
Guide Roller (third Drum)
Rope Guide (third Drum)
Cover (third Drum)
Optional Parts
Speaker
Hydraulic-type Tagline
Drum Ass'y (hydraulic-type Tagline)
Tagline Piping (1)[STD ]
Tagline Piping (1)[EU ]
Tagline Piping (2)
Tagline Piping (3)
Rope Guide (clamshell)
Clamshell Ropes
Reversal Control Parts (main Hoist,aux.hoist,brake)
Boom Hoist Pedal
Lamination Plate (main Hoist,aux.hoist)
Fan
Extinguisher
Upper Window Guard
Buffer
Catwalk (upper Boom)
Catwalk (lower Boom)
Catwalk (3m)
Catwalk (6m)
Catwalk (9m)
Catwalk (1.5m)
Catwalk (1.5m Tower)
Catwalk (tower Upper)
Stanchion (s)
Stanchion (l)
Level
Surveillance Camera
Load Table For Lower Boom
Drum Rope Guide (main Hoist)
Drum Rope Guide (aux.hoist)
Moment Limitter Light [std ]
Moment Limitter Light [eu ]
Side Walk
Tools And Spare Parts
Tools
Spare Parts [std ]
Spare Parts [eu ]
Name-plate
Name Plate (JAPANESE)<500>
Name Plate (JAPANESE)<550>
Name Plate (tower)
Parts Index
P24S-E1-1 2004.pdf (216 Pages)
Contents:
Cover
Contents
Pump
Motor;oil
Valve;control
Valve;pilot
Valve
Cyl.;oil
E T C
Parts Index
Crawler Crane SCX500 SCX550 Workshop Manual 2008
W23G-E-00.pdf (497 Pages)
Contents:
Introduction
Safety
Section And Group Contents
Section 1 General Information
Group 1 Precautions For Disassembling And Assembling
Group 2 Tightening
Section 2 Superstructure
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Mechanism
Group 5 Control Valve
Group 6 Swing Device
Group 7 Hoist Device
Group 8 Boom Hoist Device
Group 9 Pilot Valve
Group 10 Pilot Shut-off Valve
Group 11 Solenoid Valve
Group 12 Shuttle Valve
Group 13 Booster Valve
Section 3 Undercarriage
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Front Idler
Group 6 Upper And Lower Roller
Group 7- Track
Group 8- Side Crawler Extend/ Retract Cylinder
Hydraulic Crawler Crane SCX500 SCX550 CX055-6655 And Up Operators Manual 2014
EM23G-1-3.pdf (438 Pages)
Size: 89.66 MB
Format: PDF
Language: English, Japanese
Brand: Hitachi Sumitomo
Type of Machine: Crane
Type of Manual: Workshop Manual, Technical Manual, Operators Manual, Parts Manual
Model: Hitachi Sumitomo SCX500 Crane
List of Files:
Crawler Crane SCX400 SCX500 - CX650 Technical Manual Error Code (Safety Device)
WHT0111-101.pdf (102 Pages)
Contents:
Construction & Features
Overview
Components
Controller System Outline Chart
Procedure (trouble Shooting For System)
Safety Device Layout For En
Crane Safety System Diagram
Moment Limiter (HL-9A)
Overview Of Moment Limiter (HL-9, HL-9A)
Arithmetic Unit Panel (HL-9A)
Assembly Of Boom Angle Detector
Cx/scx Safety Devices
Load Detector (HL-9, HL-9A)
Outline Dimension Of Load Sensor (HL-9, HL-9A)
Load Sensor
Digital Display Functions
Inspection Checklist
Inspection Method (HL-9A)
Check List Of HL-9A Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment & Check Of Monitoring Angle Sensor
Adjustment Of Loading Factor Meter
Moment Limiter (HL-9)
Arithmetic Unit Panel (HL-9)
Computing Unit Panel Drawing (HL-9)
HL-9
Digital Display Function (HL-9)
Inspection Checklist
Inspection Method
Precision Check
Check List Of HL-9 Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment Of Loading Factor Meter
Troubleshooting Guide
Troubleshooting
Error Display (same For HL-9 And HL-9A)
Error Code E05
Error Code E20
Error Code E21
Error Code E22
Error Code E23
Error Code E30
Error Code E31
Error Code E40, E42
Error Code E50
Error Code E51
Error Code E52
Error Code E54
Remodeling Procedure
Crawler Crane SCX400 SCX500 - SCX700 Technical Manual (Operational Principle) 2008
TO23K-E-00.pdf (271 Pages)
Contents:
SCX400/500/550/700_TO23K-E-00
Introduction
Section And Group Contents
Section 1 General
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Group 1 Pump Device
Group 2 Slewing Mechanism
Group 3 Hoisting Mechanism
Group 4 Boom Derricking Mechanism
Group 5 Control Valve
Group 6 Remote Control Valve
Group 7 Travel Mechanism
Group 8 Others (slewing Upperstructure)
Group 9 Others (base Carrier)
Group 10 Safety Mechanism
Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Operational Principle) 2009
TO23K-EN-00.pdf (310 Pages)
Contents:
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Contents
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Contents
Group 1 Pump Mechanism
Group 2 Slewing Mechanism
Outline
Slewing Motor
Slewing Brake
Slewing Reduction Gear
Group 3 Hoisting Mechanism
Outline
Main Hoist Motor
Foot Brake
Hoisting Brake
Hoisting Drum
Counterbalance Valve
Group 4 Boom Derricking Mechanism
Outline
Boom Derricking Motor
Boom Derricking Brake (wet-type Spring Set Hydraulic Released Multi-disc Brake)
Boom Derricking Brake Valve
Reduction Gear
Group 5 Control Valve
Outline
Hydraulic Circuit
Main Relief Valve
Holding Check Valve
Make-up Valve (main/aux. Hoist Slow, Third Drum)
Group 6 Remote Control Valve
Outline
Operation
Outline (option)
Operation
Group 7 Travel Device
Outline
Travel Reduction Gear
Travel Motor
Travel Brake Valve
Parking Brake
Outline (CX500)
Travel Reduction Gear
Travel Motor (CX500)
Travel Brake Valve
Travel Motor Swash Plate Tilt Angle Control
Parking Brake
Travel Motor (CX350)
Group 8 Others (slewing Upperstructure)
Pilot Shut-off Valve
Accumulator
8-Spool Solenoid Valve
Hydraulic Oil Tank
Fuel Tank
Group 9 Others (base Carrier)
Outline
Slewing Ring
Track Adjuster
Center Joint
Side Frame Cylinder
Group 10 Safety Mechanism
Overhoist Prevention Mechanism
Hoist Drum Lock
Slewing Brake
Slewing Alarm Mechanism
Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Troubleshooting)
Technical Manual (Troubleshooting) TT23K-E-00A 2009.pdf (171 Pages)
Contents:
Section 4 Operational Perf Ormance Test
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Test
Group 5 Component Test
Section 5 Troubleshooting
Group 1 Diagnosing Procedure
Group 2 Troubleshooting (machine Operation System)
Group 3 Troubleshooting (monitor System)
Group 4 Electrical System Inspection
Technical Manual TT23K-E-00B.pdf (94 Pages)
Contents:
Technical Manual Controller_TT23K-E-00B
Introduction
To The Reader
Additional References
Page Numbe
Safety Alert Symbol And Headline Notations
Units Used
Confidentiality
Section And Group Contents
Contents
Troubleshooting / Controller (HCK-2)
umpOutline
Locations Of Controller And Valves
Layout Of Controller
Display Status Of Monitor Lamp And Error Description
Troubleshooting / Troubleshooting Controller (HCK-2)
Troubleshooting Procedure
Failure In Controller (HCK-2) System
Malfunction Of Pump Torque Calibration Control
Malfunction Of Pump Superfine Speed Control
Malfunction Of Boom Hoist Speed Control (SCX500-700: Standard, SCX400: Optional)
Malfunction Of Gradual Stop Control
Malfunction Of Hoist Third Speed Selection Control (SCX500-700 Only, Not For SCX400, No Opt Setting)
Malfunction Of Drum Speed Sensing (joy-stick Lever)
Malfunction Of Drum Speed Sensing (bi-directional Control Lever)
Malfunction Of Swing Speed Control(SCX500-700 Only, Not For SCX400, No Opt Setting)
Troubleshooting / MC2/A Controller
Troubleshooting Of MC2/A System
Inspection Of Battery Primary Line
Inspection Of Battery Secondary Line
Inspection Of Power Supply To Sensor 5-V Line
Troubleshooting Of MC2/A System Fault
(251) MC2/A Program Flow
Inspection Of Accelerator Grip Signal Line
Inspection Of Accelerator Pedal Signal Line
Inspection Of Accelerator Lever Signal Line
Inspection Of Throttle Control Signal Output
Troubleshooting Of MC2/A System Fault (about Travel Conjugated Valve)
Inspection Of Front Drum Operation Detection Signal Lline
Inspection Of Rear Drum Operation Detection Signal Line
Inspection Of Travel Detection Signal Line (1)
Inspection Of Travel Detection Signal Line (2)
Inspection Of Travel Com. Output
Cross-sectional View Of Connector
Troubleshooting / Backup Box
Outline Of Backup Box
Electrical System (outside Of Cab)
Backup Box
Crawler Crane SCX500 SCX550 Parts Catalog EN JP
P23H-1-1 2007 EN JP.pdf (802 Pages)
Contents:
Frame
Main Frame <500>
Main Frame <550>
Swing Bearing <500>
Swing Bearing <550>
Brake Cover
Frame Cover
Rope Guide
Counterweight (CASTING)<500>
Counterweight (WELDING)<500>
Counterweight <550>
Gantry (1)[STD ]
Gantry (1)[EU ]
Gantry (2)
Hanger (gantry)
Cab Bed
Engine Bed
Lubricate Piping (swing Brg.)
Lubricate Piping (gantry)
Engine
Engine
Engine Support
Oil Filter
Air Cleaner
Muffler
Radiator Parts
Radiator
Fuel Tank
Fuel Piping
Pump Device
Winch
Hoist Device Group
Hoist Device
Boom Hoist Device
Swing Device
Hydraulic Parts
Oil Tank
Pump Piping
Control Valve Piping (1-1)
Control Valve Piping (1-2)
Control Valve Piping (2-1)[STD ]
Control Valve Piping (2-1)[EU ]
Control Valve Piping (2-2)[STD ]
Control Valve Piping (2-2)[EU ]
Control Valve Piping (2-3)[STD ]
Control Valve Piping (2-3)[EU ]
Control Valve Piping (2-4)[STD ]
Control Valve Piping (2-5)[STD ]
Control Valve Piping (2-6)[STD ]
Control Valve Piping (3)
Return Piping (1)
Return Piping (2)
Swing Piping
Hoist Piping
Boom Hoist Piping
Travel Piping (upperstructure)[std ]
Travel Piping (upperstructure)[eu ]
Controls
Floor Parts [std ]
Floor Parts [eu ]
Main Stand [std ]
Tilt Device [std ]
Tilt Device [eu ]
Left Stand [std ]
Left Stand [eu ]
Right Stand [std ]
Front Right Stand [eu ]
Rear Right Stand [eu ]
Rear Stand [std ]
Rear Stand [eu ]
Main Hoist,aux.hoist,boom Hoist Lever [std ]
Grip (main Hoist)[std ]
Grip (aux.hoist)[std ]
Swing Lever (1)[STD ]
Swing Lever (2)[STD ]
Control Lever (right)[eu ]
Grip (r)[eu ]
Control Lever (left)[eu ]
Grip (l)[eu ]
Accelerator,speed Control Lever
Travel Lever [std ]
Travel Lever [eu ]
Swing Lock (1)[STD ]
Swing Lock (1)[EU ]
Swing Lock (2)
Safety Lock Lever [std ]
Safety Lock Lever [eu ]
Accelerator Pedal
Accelerator Pedal (sensor)
Brake Pedal (main Hoist)
Brake Pedal (aux.hoist)
Brake Lock (main Hoist)[std ]
Brake Lock (aux.hoist)[std ]
Brake Band
Brake Unit
Drum Lock (main Hoist,aux.hoist)
Drum Lock (boom HOIST)<500>
Drum Lock (boom HOIST)<550>
Pilot Piping (pump)
Pilot Piping (1)
Pilot Piping (2-1)
Pilot Piping (2-2)[STD ]
Pilot Piping (2-2)[EU ]
Pilot Piping (2-3)[STD ]
Pilot Piping (2-3)[EU ]
Pilot Piping (3-1)[ Std]
Pilot Piping (3-1)[ Eu]
Pilot Piping (3-2)
Pilot Piping (3-3)
Pilot Piping (4-1)
Pilot Piping (4-2)
Pilot Piping (4-3)
Pilot Piping (4-4)[ Std]
Pilot Piping (4-4)[ Eu]
Pilot Piping (5-1)
Pilot Piping (5-2)
Pilot Piping (6-1)[ Std]
Pilot Piping (6-2)[ Std]
Pilot Piping (6)[ Eu]
Pilot Piping (7-1)[ Std]
Pilot Piping (7-2)[ Std]
Pilot Piping (7)[ Eu]
Pilot Piping (8)[ Std]
Pilot Piping (8)[ Eu]
Pilot Piping (9-1)[ Std]
Pilot Piping (9-1)[ Eu]
Pilot Piping (9-2)[ Std]
Pilot Piping (9-2)[ Eu]
Pilot Piping (l)[ Eu]
Pilot Piping (solenoid)[ Eu]
Gauge Panel
Control Panel [ Std]
Switch Panel [ Std]
Switch Panel [ Eu]
Electric Parts (left Stand)[ Std]
Electric Parts (left Stand)[ Eu]
Electric Parts (right Stand)[ Std]
Electric Parts (rear Right Stand)[ Eu]
Electric Parts (engine Bed)
Electric Parts (cab Bed)[ Std]
Electric Parts (cab Bed)[ Eu]
Head Light
Wire Harness [ Std]
Wire Harness [ Eu]
Wire Harness (floor)[ Std]
Wire Harness (floor)[ Eu]
Voice Alarm Device [ Std]
Swing Alarm Device [ Eu]
Drum Revolution Sensor [ Std]
Drum Cover [ Eu]
Switch Box [ Eu]
Brake Pedal Switch [ Eu]
Cab
Cab Group (1)
Cab Group (2)[ Std]
Cab Group (2)[ Eu]
Cab (1/2)
Cab (2/2)
Rear Cover
Seat [ Std]
Seat [ Eu]
Cover (1)
Mirror (1)
Mirror (2)
Cover (2)
Cover (3)
Cover (4)
Cover (5)
Anti-skid Tape
Window Washer
Mirror (boom Hoist Drum)
Under Cover
Under Cover Parts
Handrail [ Eu]
Air Conditioner
Air-con.unit
Air-con.controller
Air-con.parts (1)
Air-con.parts (2)
Track
Track Frame (1)[ Std]
Track Frame (2)<500>[ Std]
Track Frame (2)<550>[ Std]
Track Frame [ Eu]
Track Support [ Eu]
Side-frame [ Eu]
Travel Device [ Std]
Travel Device [ Eu]
Front Idler [ Std]
Front Idler [ Eu]
Adjuster (l)[ Std]
Adjuster (r)[ Std]
Adjuster [ Eu]
Upper Roller [ Std]
Lower Roller [ Std] <500>
Lower Roller [ Std] <550>
Roller [ Eu]
Track-link [ Std]
Track-link 810G [ Eu]
Track-link Guide [ Std]
Track Guard [ Eu]
Center Joint Group [ Std]
Center Joint Group [ Eu]
Center Joint
Travel Piping (l)[ Std]
Travel Piping (l)[ Eu]
Travel Piping (r)[ Std]
Travel Piping (r)[eu ]
Side-frame Expansion And Contraction Piping [std ]
Side-frame Expansion And Contraction Piping [eu ]
Crane Front
Lower Boom,tower (lower)
Upper Boom (1)<500>
Upper Boom (1)<550>
Upper Boom (2)<500>
Upper Boom (2)<550>
Boom Insert 3m
Boom Insert 6m
Boom Insert 9m
Boom Insert 9m (b)
Pendant Rope 3m
Pendant Rope 6m
Pendant Rope 9m
Boom Stopper
Bridle (boom,tower)
Lower Jib
Upper Jib
Jib Insert 3m
Jib Mast
Aux.jib
Hook Overhoist Prevention Device (1)(CRANE)
Hook Overhoist Prevention Device (2)(CRANE)
Hook Overhoist Prevention Device (jib,aux.jib)
Boom Overhoist Prevention Device [std ]
Boom Overhoist Prevention Device [eu ]
Minimum Winding Sensor (1/2)[EU ]
Minimum Winding Sensor (2/2)[EU ]
Boom Overlower Limiter [eu ]
Boom Angle Indicator
Moment Limiter (HL-9A)[STD ]
Moment Limiter (HL-9A)[EU ]
Moment Limiter Mode Light [eu ]
Wiring Parts
Hook 55t
Hook 50t
Hook 30t
Hook 15t
Hook 6.5t
Hook 6.5t (light Weight 40kg)
Crane Ropes
Jib Ropes
Tower Crane Front
Tower (upper)
Tower Insert 1.5m
Tower Insert 1.5m (l)
Tower Jib (upper)
Tower Jib (lower)
Tower Jib Insert 3m (tower Crane)
Tower Jib Insert 6m (tower Crane)
Tower Stop
Tower Jib Stop
Bridle (tower Jib)
Hanger (tower Jib)
Hanger Parts (tower Jib)
Swing Lever
Guide Roller
Coupler
Coupler Monitor Switch
Tower Guard
Drum Spacer
Guard (jib Bridle)
Tower Piping
Hook Overhoist Prevention Device (tower Crane)
Tower Overhoist Prevention Device
Jib Overhoist Prevention Device
Swing Lever Overhoist Prevention Device
Jib Style Indicator Device
Overlower Limiter
Anemometer (weight Type)
Electric Parts (1)
Electric Parts (2)
Aux.hoist Drum Mirror
Crawler Pad
Tower Crane Ropes
Third Drum
Hoist Device (third Drum)
Main Piping (third Drum)
Third Drum Lever
Brake Pedal (1)(THIRD Drum)
Brake Pedal (2)(THIRD Drum)
Brake Band (third Drum)
Brake Unit (third Drum)
Brake Cover (third Drum)
Brake Lock (third Drum)
Drum Lock (third Drum)
Pilot Piping (1)(THIRD Drum)
Pilot Piping (2)(THIRD Drum)
Pilot Piping (3)(THIRD Drum)
Pilot Piping (4)(THIRD Drum)
Electric Parts (third Drum)
Guide Roller (third Drum)
Rope Guide (third Drum)
Cover (third Drum)
Optional Parts
Speaker
Hydraulic-type Tagline
Drum Ass'y (hydraulic-type Tagline)
Tagline Piping (1)[STD ]
Tagline Piping (1)[EU ]
Tagline Piping (2)
Tagline Piping (3)
Rope Guide (clamshell)
Clamshell Ropes
Reversal Control Parts (main Hoist,aux.hoist,brake)
Boom Hoist Pedal
Lamination Plate (main Hoist,aux.hoist)
Fan
Extinguisher
Upper Window Guard
Buffer
Catwalk (upper Boom)
Catwalk (lower Boom)
Catwalk (3m)
Catwalk (6m)
Catwalk (9m)
Catwalk (1.5m)
Catwalk (1.5m Tower)
Catwalk (tower Upper)
Stanchion (s)
Stanchion (l)
Level
Surveillance Camera
Load Table For Lower Boom
Drum Rope Guide (main Hoist)
Drum Rope Guide (aux.hoist)
Moment Limitter Light [std ]
Moment Limitter Light [eu ]
Side Walk
Tools And Spare Parts
Tools
Spare Parts [std ]
Spare Parts [eu ]
Name-plate
Name Plate (JAPANESE)<500>
Name Plate (JAPANESE)<550>
Name Plate (tower)
Parts Index
P24S-E1-1 2004.pdf (216 Pages)
Contents:
Cover
Contents
Pump
Motor;oil
Valve;control
Valve;pilot
Valve
Cyl.;oil
E T C
Parts Index
Crawler Crane SCX500 SCX550 Workshop Manual 2008
W23G-E-00.pdf (497 Pages)
Contents:
Introduction
Safety
Section And Group Contents
Section 1 General Information
Group 1 Precautions For Disassembling And Assembling
Group 2 Tightening
Section 2 Superstructure
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Mechanism
Group 5 Control Valve
Group 6 Swing Device
Group 7 Hoist Device
Group 8 Boom Hoist Device
Group 9 Pilot Valve
Group 10 Pilot Shut-off Valve
Group 11 Solenoid Valve
Group 12 Shuttle Valve
Group 13 Booster Valve
Section 3 Undercarriage
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Front Idler
Group 6 Upper And Lower Roller
Group 7- Track
Group 8- Side Crawler Extend/ Retract Cylinder
Hydraulic Crawler Crane SCX500 SCX550 CX055-6655 And Up Operators Manual 2014
EM23G-1-3.pdf (438 Pages)
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