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Hitachi Sumitomo Crane SCX400 SCX400T Workshop Technical Parts Manual Diagram EN JP

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Hitachi Sumitomo Crane SCX400 SCX400T Workshop Technical Parts Manual Diagram EN JP
Size: 116.28 MB
Format: PDF
Language: English, Japanese
Brand: Hitachi Sumitomo
Type of Machine: Crane
Type of Manual: Workshop Manual, Technical Manual, Parts Manual, Electric Diagram, Hydraulic Diagram
Model: Hitachi Sumitomo SCX400 SCX400T Crane

List of Files:
Crawler Crane SCX400 to SCX700 Technical Manual (Operational Principle) 2008
TO23K-E-00.pdf (271 Pages)
Contents:
Introduction
Section And Group Contents
Section 1 General
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Group 1 Pump Device
Group 2 Slewing Mechanism
Group 3 Hoisting Mechanism
Group 4 Boom Derricking Mechanism
Group 5 Control Valve
Group 6 Remote Control Valve
Group 7 Travel Mechanism
Group 8 Others (slewing Upperstructure)
Group 9 Others (base Carrier)
Group 10 Safety Mechanism

Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Operational Principle) 2009
TO23K-EN-00.pdf (310 Pages)
Contents:
Group 1 Specification
Group 2 Component Specifications
Group 3 Component Layout
Section 2 System
Contents
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
Group 4 Monitor
Group 5 Control System
Group 6 Inspection And Maintenance
Section 3 Component Operation
Contents
Group 1 Pump Mechanism
Group 2 Slewing Mechanism
Outline
Slewing Motor
Slewing Brake
Slewing Reduction Gear
Group 3 Hoisting Mechanism
Outline
Main Hoist Motor
Foot Brake
Hoisting Brake
Hoisting Drum
Counterbalance Valve
Group 4 Boom Derricking Mechanism
Outline
Boom Derricking Motor
Boom Derricking Brake (wet-type Spring Set Hydraulic Released Multi-disc Brake)
Boom Derricking Brake Valve
Reduction Gear
Group 5 Control Valve
Outline
Hydraulic Circuit
Main Relief Valve
Holding Check Valve
Make-up Valve (main/aux. Hoist Slow, Third Drum)
Group 6 Remote Control Valve
Outline
Operation
Outline (option)
Operation
Group 7 Travel Device
Outline
Travel Reduction Gear
Travel Motor
Travel Brake Valve
Parking Brake
Outline (CX500)
Travel Reduction Gear
Travel Motor (CX500)
Travel Brake Valve
Travel Motor Swash Plate Tilt Angle Control
Parking Brake
Travel Motor (CX350)
Group 8 Others (slewing Upperstructure)
Pilot Shut-off Valve
Accumulator
8-Spool Solenoid Valve
Hydraulic Oil Tank
Fuel Tank
Group 9 Others (base Carrier)
Outline
Slewing Ring
Track Adjuster
Center Joint
Side Frame Cylinder
Group 10 Safety Mechanism
Overhoist Prevention Mechanism
Hoist Drum Lock
Slewing Brake
Slewing Alarm Mechanism

Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Safety Device)
WHT0111-101.pdf (102 Pages)
Contents:
Construction & Features
Overview
Components
Controller System Outline Chart
Procedure (trouble Shooting For System)
Safety Device Layout For En
Crane Safety System Diagram
Function Principle (HCS-8 Autostop Controller For En Region) EN13000-2004 Regulation Acceptable Safety Device
Function Principle (HCS-8 Autostop Controller For Rossia Region) EN13000 Regulation Acceptable Safety Device Before 2003
Function Principle (HCS-8 Autostop Controller For En Region) EN13000 Regulation Acceptable Safety Device Before 2003
Function Principle (HCS-8 Autostop Controller For Rossia Region) EN13000-2004 Regulation Acceptable Safety Device
Function Of Safety Device (tower Crane)
Profile Of HSC-8 (auto Stop Controller)
Description Of Led (status Indication Lamps)
(188)Moment Limiter Mode Selector
Moment Limiter (HL-9A)
Overview Of Moment Limiter (HL-9, HL-9A)
Arithmetic Unit Panel (HL-9A)
Assembly Of Boom Angle Detector
Cx/scx Safety Devices
Load Detector (HL-9, HL-9A)
Outline Dimension Of Load Sensor (HL-9, HL-9A)
Load Sensor
Digital Display Functions
Inspection Checklist
Inspection Method (HL-9A)
Check List Of HL-9A Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment & Check Of Monitoring Angle Sensor
Adjustment Of Loading Factor Meter
Moment Limiter (HL-9)
Arithmetic Unit Panel (HL-9)
Computing Unit Panel Drawing (HL-9)
HL-9
Digital Display Function (HL-9)
Inspection Checklist
Inspection Method
Precision Check
Check List Of HL-9 Moment Limiter
How To Adjust
When & What To Adjust
Adjustment & Check Of Angle Sensor
Adjustment Of Loading Factor Meter
Troubleshooting Guide
Troubleshooting
Error Display (same For HL-9 And HL-9A)
Error Code E05
Error Code E20
Error Code E21
Error Code E22
Error Code E23
Error Code E30
Error Code E31
Error Code E40, E42
Error Code E50
Error Code E51
Error Code E52
Error Code E54
Remodeling Procedure

Crawler Crane SCX400 SCX500 SCX700 Technical Manual (Troubleshooting)
Technical Manual TT23K-E-00B.pdf (94 Pages)
Contents:
Troubleshooting / Controller (HCK-2):pump
Outline
Locations Of Controller And Valves
Layout Of Controller
Display Status Of Monitor Lamp And Error Description
Troubleshooting / Troubleshooting Controller (HCK-2)
Troubleshooting Procedure
Failure In Controller (HCK-2) System
Malfunction Of Pump Torque Calibration Control
Malfunction Of Pump Superfine Speed Control
Malfunction Of Boom Hoist Speed Control (SCX500-700: Standard, SCX400: Optional)
Malfunction Of Gradual Stop Control
Malfunction Of Hoist Third Speed Selection Control (SCX500-700 Only, Not For SCX400, No Opt Setting)
Malfunction Of Drum Speed Sensing (joy-stick Lever)
Malfunction Of Drum Speed Sensing (bi-directional Control Lever)
Malfunction Of Swing Speed Control(SCX500-700 Only, Not For SCX400, No Opt Setting)
Troubleshooting / MC2/A Controller
Troubleshooting Of MC2/A System
Inspection Of Battery Primary Line
Inspection Of Battery Secondary Line
Inspection Of Power Supply To Sensor 5-V Line
Troubleshooting Of MC2/A System Fault
(251) MC2/A Program Flow
Inspection Of Accelerator Grip Signal Line
Inspection Of Accelerator Pedal Signal Line
Inspection Of Accelerator Lever Signal Line
Inspection Of Throttle Control Signal Output
Troubleshooting Of MC2/A System Fault (about Travel Conjugated Valve)
Inspection Of Front Drum Operation Detection Signal Lline
Inspection Of Rear Drum Operation Detection Signal Line
Inspection Of Travel Detection Signal Line (1)
Inspection Of Travel Detection Signal Line (2)
Inspection Of Travel Com. Output
Cross-sectional View Of Connector
Troubleshooting / Backup Box
Outline Of Backup Box
Electrical System (outside Of Cab)
Backup Box
Technical Manual Troubleshooting TT23K-E-00A 2009.pdf (171 Pages)
Contents:
SCX400/500/550/700
Introduction
Section And Group Contents
Section 4 Operational Perf Ormance Test
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Machine Test
Group 5 Component Test
Section 5 Troubleshooting
Group 1 Diagnosing Procedure
Group 2 Troubleshooting (machine Operation System)
Group 3 Troubleshooting (monitor System)
Group 4 Electrical System Inspection

Crawler Crane SCX400 SN 000301~ Parts Catalog 2007 EN JP
P23D-1-1.pdf (613 Pages)
Frame
Main Frame (crane)
Main Frame (dragline)
Swing Bearing
Brake Cover
Frame Cover (crane)
Frame Cover (dragline)
Rope Guide (crane)
Rope Guide (dragline)
Counterweight
Gantry
Hanger (gantry)
Cab Bed
Engine Bed
Lubricate Piping (swing Bearing)
Lubricate Piping (gantry)
Engine
Engine
Engine Support
Oil Filter
Air Cleaner
Muffler
Radiator Parts
Radiator
Fuel Tank
Fuel Piping
Pump Device
Winch
Hoist Device Group
Hoist Device (crane)
Hoist Device (dragline)
Boom Hoist Device
Swing Device
Hydraulic Parts
Oil Tank
Pump Piping
Control Valve Piping (1-1)
Control Valve Piping (1-2)
Control Valve Piping (2-1)[STD ]
Control Valve Piping (2-1)[EU ]
Control Valve Piping (2-2)[STD ]
Control Valve Piping (2-2)[EU ]
Control Valve Piping (2-3)
Control Valve Piping (2-4)
Control Valve Piping (2-5)
Control Valve Piping (2-6)
Control Valve Piping (3)
Return Piping (1)
Return Piping (2)
Swing Piping
Hoist Piping
Boom Hoist Piping
Travel Piping (upperstructure)[std ]
Travel Piping (upperstructure)[eu ]
Controls
Floor Parts [std ]
Floor Parts [eu ]
Main Stand [std ]
Tilt Device [std ]
Tilt Device [eu ]
Left Stand [std ]
Left Stand [eu ]
Right Stand [std ]
Front Right Stand [eu ]
Rear Right Stand [eu ]
Rear Stand [std ]
Rear Stand [eu ]
Main Hoist,aux.hoist,boom Hoist Lever [std ]
Swing Lever (1)[STD ]
Swing Lever (2)[STD ]
Control Lever (right)[eu ]
Grip (r)[eu ]
Control Lever (left)[eu ]
Grip (l)[eu ]
Accelerator,hoist Speed Control Lever
Travel Lever [std ]
Travel Lever [eu ]
Swing Lock (1)[STD ]
Swing Lock (1)[EU ]
Swing Lock (2)
Safety Lock Lever [std ]
Safety Lock Lever [eu ]
Accelerator Pedal
Accelerator Pedal (sensor)
Brake Pedal (main Hoist)
Brake Pedal (aux.hoist)
Brake Lock (main Hoist)[std ]
Brake Lock (aux.hoist)[std ]
Brake Band
Brake Unit
Drum Lock (main Hoist)
Drum Lock (aux.hoist)
Drum Lock (boom Hoist)
Pilot Piping (pump)
Pilot Piping (1)
Pilot Piping (2-1)
Pilot Piping (2-2)[STD ]
Pilot Piping (2-2)[EU ]
Pilot Piping (2-3)[STD ]
Pilot Piping (2-3)[EU ]
Pilot Piping (3-1)[STD ]
Pilot Piping (3-1)[EU ]
Pilot Piping (3-2)[STD ]
Pilot Piping (3-2)[EU ]
Pilot Piping (3-3)[STD ]
Pilot Piping (3-3)[EU ]
Pilot Piping (4-1)
Pilot Piping (4-2)
Pilot Piping (4-3)
Pilot Piping (4-4)[STD ]
Pilot Piping (4-4)[EU ]
Pilot Piping (5-1)
Pilot Piping (5-2)
Pilot Piping (6)[STD ]
Pilot Piping (6)[EU ]
Pilot Piping (7-1)[STD ]
Pilot Piping (7-2)[STD ]
Pilot Piping (7)[EU ]
Pilot Piping (8)[STD ]
Pilot Piping (8)[EU ]
Pilot Piping (9-1)[STD ]
Pilot Piping (9-1)[EU ]
Pilot Piping (9-2)[STD ]
Pilot Piping (9-2)[EU ]
Pilot Piping (l)[eu ]
Pilot Piping (solenoid)[eu ]
Control Panel [std ]
Gauge Panel
Switch Panel [std ]
Switch Panel [eu ]
Electric Parts (left Stand)[std ]
Electric Parts (left Stand)[eu ]
Electric Parts (right Stand)[std ]
Electric Parts (rear Right Stand)[eu ]
Electric Parts (engine Bed)
Electric Parts (cab Bed)[std ]
Electric Parts (cab Bed)[eu ]
Head Light
Wire Harness [std ]
Wire Harness [eu ]
Wire Harness (floor)[std ]
Wire Harness (floor)[eu ]
Voice Alarm Device [std ]
Swing Alarm Device [eu ]
Drum Cover
Brake Pedal Switch [eu ]
Switch Box [eu ]
Cab
Cab Group (1)
Cab Group (2)[STD ]
Cab Group (2)[EU ]
Cab (1/2)
Cab (2/2)
Rear Cover
Seat [std ]
Seat [eu ]
Cover (1)
Mirror (1)
Mirror (2)
Cover (2)
Cover (3)
Cover (4)
Cover (5)
Anti-skid Tape
Window Washer
Mirror (boom Hoist Drum)
Under Cover
Under Cover Parts
Handrail [eu ]
Air Conditioner
Air-con.unit
Air-con.controller
Air-con.parts (1)
Air-con.parts (2)
Track (flat Shoe Type) [std]
Track (flat Shoe Type)[std ]
Travel Device (flat Shoe Type)[std ]
Front Idler (flat Shoe Type)[std ]
Adjuster (flat Shoe Type)[std ]
Upper Roller (flat Shoe Type)[std ]
Lower Roller (flat Shoe Type)[std ]
Track-link (flat Shoe Type)[std ]
Center Joint Group (flat Shoe Type)[std ]
Center Joint (flat Shoe Type)[std ]
Travel Piping (flat Shoe Type)[std ]
Side-frame Expansion And Contraction Piping (flat Shoe Type)[std ]
Track (tractor Type) [eu]
Track (tractor Type)[eu ]
Travel Device (tractor Type)[eu ]
Front Idler (tractor Type)[eu ]
Adjuster (tractor)[eu ]
Upper,lower Roller (tractor Type)[eu ]
Track-link 810mmG (tractor Type)[eu ]
Track Guard (tractor Type)[eu ]
Center Joint Group (tractor Type)[eu ]
Center Joint (tractor Type)[eu ]
Travel Piping (tractor Type)[eu ]
Side-frame Expansion And Contraction Piping (tractor Type)[eu ]
Crane Front
Lower Boom
Upper Boom
Boom Insert 3m
Boom Insert 6m
Pendant Rope 3m
Pendant Rope 6m
Boom Stopper
Bridle
Aux.jib
Hook Overhoist Prevention Device (1)(CRANE)
Hook Overhoist Prevention Device (2)(CRANE)
Hook Overhoist Prevention Device (jib,aux.jib)
Boom Overhoist Prevention Device [std ]
Boom Overhoist Prevention Device [eu ]
Boom Overlower Limiter [eu ]
Minimum Winding Sensor (1/2)
Minimum Winding Sensor (2/2)
Boom Angle Indicator
Moment Limiter (HL-9A)[STD ]
Moment Limiter (HL-9A)[EU ]
Ml Select Lamp [eu ]
Wiring Parts
Crane Ropes Parts
Hook 40t
Hook 15t
Hook 6.5t
Hook 6.5t (light Weight 40kg)
Optional Parts
Fair Lead
Hydraulic-type Tagline
Drum Ass'y (hydraulic-type Tagline)
Tagline Piping (1)[STD ]
Tagline Piping (1)[EU ]
Tagline Piping (2)
Tagline Piping (3)
Rope Guide (clamshell)
Lamination Plate (main Hoist,aux.hoist)
Speaker
Fan
Extinguisher
Upper Window Guard
Buffer
Catwalk (upper Boom)
Catwalk (lower Boom)
Catwalk (3m)
Catwalk (6m)
Stanchion (s)
Stanchion (l)
Level
Drum Rope Guide (main Hoist)
Drum Rope Guide (aux.hoist)
Moment Limitter Light [std ]
Moment Limitter Light [eu ]
Side Walk
Tools And Spare Parts
Tools
Spare Parts [std ]
Spare Parts [eu ]
Name-plate
Name Plate (japanese)
Parts Index

Crawler Crane SCX400 Workshop Manual 2007
W23D-E-00.pdf (571 Pages)
Contents:
Introduction
Safety
Section And Group Contents
Section 1 General Information
Group 1 Precautions For Disassembling And Assembling
Group 2 Tightening
Section 2 Superstructure
Group 1 Cab
Group 2 Counterweight
Group 3 Main Frame
Group 4 Pump Mechanism
Group 5 Control Valve
Group 6 Swing Device
Group 7 Hoist Device
Group 8 Boom Hoist Device
Group 9 Pilot Valve
Group 10 Pilot Shut-off Valve
Group 11 Solenoid Valve
Group 12 Shuttle Valve
Group 13 Booster Valve
Section 3 Undercarriage
Group 1 Swing Bearing
Group 2 Travel Device
Group 3 Center Joint
Group 4 Track Adjuster
Group 5 Take-up Tumbler
Group 6 Upper And Lower Roller
Group 7 Track
Group 8 Side Frame Extend/retract Cylinder

Hydraulic Crawler Crane SCX400 CX040-6318 And Up Operator's Manual 2014
EM23D-1-3.pdf (424 Pages)

Telescopic Crawler Crane SCX400T Electrical Diagram
TT23B-E-00.pdf (1 Page)

Telescopic Crawler Crane SCX400T Hydraulic Diagram
TT23B-E-00.pdf (1 Page)

Telescopic Crawler Crane SCX400T Parts Catalog JP EN
P23B-1-1 JP EN.pdf (330 Pages)
Contents:
Cover
Contents
Frame
Engine
Front Winch
Hydraulic Parts
Controls
Cab
Track
Optional Parts
Tools And Spare Parts
Name-plate
Parts Index
P23B-E1-1 EN.pdf (138 Pages)
Contents:
Cover
Contents
Pump
Motor ; Oil
Valve ; Control
Valve ; Pilot
Valve
Cylinder
Etc.
Parts Index

Telescopic Crawler Crane SCX400T Technical Manual (Operational Principle) 2007
TO23F-E-00.pdf (203 Pages)
Contents:
TO23F-E-00
Introduction
Section And Group Contents
Section 1 General
Group 1 Specification
Group 2 Fuel And Lubricants
Group 3 Machine Numbers
Group 4 Component Specifications
Section 2 Superstructure
Group 1 General
Group 2 Pump Device
Group 3 Swing Device
Group 4 Hoist Device
Group 5 Control Valve
Group 6 Pilot Valve
Group 7 Others
Group 8 Safety Device
Section 3 Undercarriage
Group 1 Layout
Group 2 Travel Device
Group 3 Others
Section 4 Electrical System
Group 1 Component Location
Group 2 Electric System
Group 3 Control System
Group 4 Monitor
Group 5 Inspection And Maintenance
Section 5 Hydraulic System
Group 1 Outline
Group 2 Control System
Group 3 Control Circuit

Telescopic Crawler Crane SCX400T Technical manual (Operational Principle)
TO23B-E-00.pdf (208 Pages)
Contents:
Section 1 General
Specifications
Fuel And Lubricants
Machine Numbers
Component Specifications
Section 2 Superstructure
General
Pump Device
Swing Device
Hoist Device
Control Valve
Pilot Valve
Others
Safety Device
Section 3 Undercarriage
Layout
Travel Device
Others
Section 4 Electrical System
Component Location
Electric System
Control System
Monitor
Inspection And Maintenance
Section 5 Hydraulic System
Outline
Control System
Control Circuit
Service Manual Revision Request Form

Telescopic Crawler Crane SCX400T Technical manual (Troubleshooting) Diagram
TT23B-E-00 Electrical Diagram.pdf (3 Pages)
Technical Manual Troubleshooting TT23B-E-00.pdf (222 Pages)
Contents:
Section 6 Operational Performance Test
Introduction
Standard
Engine Test
Crane Test
Component Test
Section 7 Troubleshooting
Diagnosing Procedure
Component Layout
Troubleshooting A
Troubleshooting B
Troubleshooting C
Electrical System Inspection
Service Manual Revision Request Form
Attached Diagram List





 
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