Hidromek Soil Compactor HMK110CS to HMK160CS Operation Manual C117301401 2026

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Hidromek Soil Compactor HMK110CS to HMK160CS Operation Manual C117301401 2026
Size: 14.29 MB
Format: PDF
Language: English
Brand: Hidromek
Type of Machine: Soil Compactor
Type of Manual: Operation and Maintenance Manual
Model: Hidromek HMK 110 CS, HMK 130 CS, HMK 160 CS Soil Compactor
Part Number: C117301401
Publication Date: 2026
Number of Pages: 219 Pages

Contents:
1. INTRODUCTION

1.1. CONGRATULATIONS​

1.2. REGULATIONS AND RULES​

1.3. IDENTIFICATION PLATES​

1.3.1. MACHINE IDENTIFICATION PLATE​

1.3.2. ENGINE IDENTIFICATION PLATE​

1.3.3. SERIAL NUMBERS OF THE EXHAUST AFTERTREATMENT COMPONENTS​

1.3.4. IDENTIFICATION PLATES OF MAIN COMPONENTS​

1.4. NOISE AND VIBRATION​

1.4.1. NOISE​

1.4.2. VIBRATION​

1.5. RECORD SERIAL NUMBERS OF YOUR MACHINE​

1.6. DESCRIPTION AND INTENDED USE OF THE MACHINE​

1.6.1. DESCRIPTION OF THE MACHINE​

1.6.2. INTENDED USE OF THE MACHINE​

1.6.3. DESIGNATION OF “LEFT/RIGHT”, “FRONT/REAR”​

1.7. IDENTIFICATION AND LOCATION OF MAIN COMPONENTS​

1.8. SAFETY NOTICES​

1.9. OTHER NOTICES​

1.10. ENVIRONMENT PROTECTION​

1.11. OPERATOR LICENSE​

1.12. PRECAUTIONS FOR BREAK-IN​

1.13. SERVICE AND SPARE PARTS​

1.14. COPYRIGHT​

2. OCCUPATIONAL SAFETY

2.1. GENERAL OCCUPATIONAL SAFETY INFORMATION​

2.2. SAFETY BEFORE WORK​

2.2.1. OBSERVE SAFETY PRECAUTIONS​

2.2.2. USE PROTECTIVE EQUIPMENT​

2.2.3. TRAINING​

2.2.4. READ AND UNDERSTAND INSTRUCTION MANUAL​

2.2.5. KEEP OPERATION AND MAINTENANCE MANUAL IN OPERATOR'S CABIN​

2.2.6. EMERGENCY EQUIPMENT​

2.2.7. SAFETY AT WORKPLACE​

2.2.8. PRE-START INSPECTION​

2.2.9. OPERATOR'S CABIN​

2.2.10. SIGNS, SIGNALS AND SIGNALMAN​

2.2.11. KEEP FIRE AWAY FROM FUEL AND FLUIDS​

2.2.12. TO GET ON AND OFF THE MACHINE​

2.3. SAFETY DURING OPERATION​

2.3.1. STARTING THE ENGINE​

2.3.2. VISIBILITY​

2.3.3. PASSENGERS​

2.3.4. RIGHT AFTER STARTING THE ENGINE​

2.3.5. DO NOT USE THE MACHINE OUT OF INTENDED USE​

2.3.6. DRIVING​

2.3.7. CHECK SECURITY SYSTEMS AND BRAKES​

2.3.8. IN CASE OF FIRE​

2.3.9. BEFORE LEAVING THE MACHINE​

2.3.10. PROTECTION AGAINST TIPPING OVER​

2.3.11. WORKING ON A SLOPE​

2.3.12. WORKING AREA CONDITIONS​

2.3.13. TRENCHES & BACKFILL PILES​

2.3.14. EXPERIMENTAL OPERATIONS​

2.3.15. DANGER ZONE​

2.3.16. VENTILATION IN CLOSED AREAS​

2.3.17. PARKING THE MACHINE​

2.3.18. EMERGENCY EXIT​

2.3.19. UNINTENTIONAL STOP OF THE ENGINE DURING OPERATION​

2.4. SAFETY DURING LOADING, UNLOADING AND TRANSPORTATION​

2.5. SAFETY DURING INSPECTION AND MAINTENANCE​

2.5.1. CHOCKING THE MACHINE​

2.5.2. STOP THE ENGINE BEFORE MAINTENANCE​

2.5.3. WASTE MATERIALS​

2.5.4. AVOID ACCIDENTAL START OF THE MACHINE​

2.5.5. KEEP THE MACHINE CLEAN​

2.5.6. SECURITY LIGHTING​

2.5.7. REFUELING​

2.5.8. HOT SURFACES AND LIQUIDS​

2.5.9. PRESSURIZED LIQUIDS​

2.5.10. INFLATING TIRES AND CHECKING WHEELNUTS​

2.5.11. ENGINE INSPECTION AND MAINTENANCE​

2.5.12. ELECTRICAL SYSTEM AND BATTERY​

2.6. SAFETY LABELS AND WARNING STICKERS​

2.6.1. EMERGENCY EXIT WARNING LABEL. EMERGENCY HAMMER​

2.6.2. FIRE RISK WHEN REFUELING WARNING LABEL​

2.6.3. PRESSURIZED HYDRAULIC OIL OR REFRIGERANT WARNING LABEL​

2.6.4. HYDRAULIC OIL TANK WARNING LABEL​

2.6.5. HANDLING BATTERIES WARNING LABEL​

2.6.6. HOT SURFACES WARNING LABEL​

2.6.7. GENERAL PRECAUTIONS WARNING LABEL​

2.6.8. ENGINE FILTER ELEMENTS WARNING LABEL​

2.6.9. ELECTRICAL CIRCUIT WARNING LABEL​

2.6.10. DO NOT STEP ON ENGINE HOOD WARNING LABEL​

2.6.11. READING AND UNDERSTANDING OPERATION AND MAINTENANCE MANUAL WARNING LABEL​

2.6.12. DANGER OF FALLING OFF WARNING LABEL​

2.6.13. STAY AWAY FROM WORK AREA WARNING LABEL​

2.6.14. ANTIFREEZE WARNING LABEL​

2.6.15. CRUSHING AREA WARNING LABEL​

2.6.16. TIRE WARNING LABEL​

2.6.17. CRUSHING RISK WHEN ARTICULATION NOT BLOCKED WARNING LABEL​

2.6.18. LIFTING POINT WARNING LABEL​

2.6.19. TIE POINT WARNING LABEL​

2.6.20. COMPARTMENT OF OPERATION AND MAINTENANCE MANUAL WARNING LABEL​

2.6.21. TIRE PRESSURE LABEL​

2.6.22. MAXIMUM HEIGHT OF THE MACHINE WARNING LABEL​

2.6.23. BEFORE WELDING, READ OPERATION AND MAINTENANCE MANUAL WARNING LABEL​

2.6.24. BEFORE CLEANING THE MACHINE WITH PRESSURE WATER, READ OPERATION AND MAINTENANCE MANUAL WARNING LABEL​

2.6.25. HIGH PRESSURE RISK WARNING LABEL​

2.6.26. FUEL SPECIFICATION WARNING LABEL​

2.6.27. BATTERY DISCONNECTOR WARNING LABEL​

2.6.28. HYDRAULIC OIL LEVEL WARNING LABEL​

2.6.29. COOLANT LEVEL WARNING LABEL​

2.6.30. OIL DRAINING PLUG WARNING LABEL​

2.6.31. COOLANT EMPTYING PLUG WARNING LABEL​

2.6.32. BATTERY SWITCH LABEL​

2.6.33. ROTATING PARTS OF THE ENGINE WARNING LABEL​

2.6.34. ENGINE OVERSPEED WARNING LABEL​

3. INTRODUCTION OF THE MACHINE

3.1. LOCATIONS OF MAIN PARTS​

3.2. OPERATOR’S CAB​

3.2.1. FRONT PANEL​

3.2.2. RIGHT HAND SIDE CONSOLE​

3.2.3. SIDE PANEL​

3.2.4. CABIN INTERIOR LIGHTING​

3.2.5. EXTERNAL POWER OUTPUT (12 V)/ LIGHTER​

3.2.6. COMPARTMENTS FOR STORAGE​

3.2.7. DOOR​

3.2.8. SIDE WINDOWS​

3.2.9. CURTAINS​

3.2.10. FIRE EXTINGUISHER (OPTIONAL)​

3.2.11. HOUR METER (IF EQUIPPED)​

3.2.12. OPERATOR'S SEAT​

3.3. WASHER TANK​

3.4. BATTERY SWITCH​

3.5. DIODES AND RELAYS IN CABIN​

3.5.1. OVERRIDE SWITCH (TEMPORARY CANCELLATION OF DIESEL ENGINE FAILURES)​

3.5.2. MANUAL-AUTO SWITCH (CONTROL SWITCH IN CASE OF MCU FAILURE)​

3.6. FUSES AND RELAYS IN CHASSIS​

3.7. OPENING AND CLOSING THE HOOD​

4. OPERATION

4.1. BEFORE STARTING​

4.1.1. CLEANING INSPECTION​

4.1.2. DAMAGE INSPECTION​

4.1.3. INSPECTION OF FLUID LEVELS AND FILTERS​

4.1.4. TIRE INSPECTION​

4.1.5. BATTERY DISCONNECT SWITCH​

4.1.6. GETTING ON AND OFF THE CABIN​

4.2. INSPECTION BEFORE STARTING THE ENGINE​

4.2.1. CHECK LEVERS​

4.2.2. INSPECTION INSIDE THE CABIN​

4.2.3. ADJUST MIRRORS​

4.2.4. ADJUST POSITION OF SEAT AND STEERING WHEEL​

4.3. STARTING THE ENGINE​

4.3.1. CONDITIONS NECESSARY TO START THE ENGINE​

4.3.2. STARTING THE ENGINE​

4.4. EXHAUST GAS AFTERTREATMENT SYSTEM​

4.4.1. WARNING STRATEGY OF SCR SYSTEM​

4.4.2. DIESEL OXIDATION CATALYST (DOC)​

4.4.3. DIESEL PARTICLE FILTER (DPF)​

4.5. DRIVING THE MACHINE (TRAVELING)​

4.5.1. SELECTING TRAVEL SPEED​

4.5.2. SELECTING ENGINE SPEED​

4.5.3. ENGINE OVERSPEED PREVENTION SYSTEM​

4.5.4. CHECKING STEERING WHEEL​

4.5.5. SELECTING TRAVEL DIRECTION​

4.5.6. CHECKING REVERSE HORN​

4.5.7. CHECKING CONDITION OF BRAKES​

4.5.8. CHECKING “OPERATOR'S SEAT NOT OCCUPIED” SYSTEM​

4.5.9. CHECKING EMERGENCY STOP SYSTEM​

4.6. BRAKING​

4.7. VIBRATION​

4.7.1. VIBRATION OPERATION MODE SELECTION​

4.7.2. HIGH-LOW VIBRATION MODE SELECTION​

4.8. STOPPING ENGINE AND MACHINE​

4.9. DISCONNECTING BATTERY​

4.10. PARKING THE MACHINE​

4.11. LONG-TERM STORAGE OF THE MACHINE​

4.11.1. DURING LONG-TERM STORAGE​

4.11.2. AFTER LONG-TERM STORAGE​

4.12. TOWING​

4.12.1. STUCK MACHINE​

4.12.2. TOWING PROCEDURE FOR BROKEN MACHINE​

4.13. TRANSPORTATION OF MACHINE​

4.14. INSTRUCTIONS ON WITHDRAWAL OF MACHINE FROM USE​

4.15. LIFTING THE MACHINE​

4.16. COMPACTION WORK​

4.16.1. HIGH VIBRATION MODE​

4.16.2. LOW VIBRATION MODE​

4.16.3. COMPACTION QUALITY​

4.16.4. CLASSIFICATION OF SOILS​

4.16.5. APPLICATIONS WITH HİDROMEK SOIL COMPACTOR​

4.16.6. WORKING RECOMMENDATIONS​

5. TROUBLESHOOTING

5.1. ENGINE​

5.2. HYDRAULIC PUMP​

6. MAINTENANCE

6.1. GENERAL INFORMATION​

6.2. INFORMATION ABOUT IMPORTANT COMPONENTS​

6.2.1. OIL​

6.2.2. FUEL​

6.2.3. COOLANT​

6.2.4. GREASE​

6.2.5. STORAGE OF OIL AND FUEL​

6.2.6. FILTERS​

6.2.7. ELECTRIC COMPONENTS​

6.2.8. HYDRAULIC COMPONENTS​

6.2.9. DIESEL EXHAUST FLUID (DEF/AdBlue®)​

6.3. SAFETY DURING INSPECTION AND MAINTENANCE​

6.3.1. BEFORE MAINTENANCE​

6.3.2. KEEP MACHINE CLEAN​

6.3.3. CLEANING PARTS​

6.3.4. PREVENT CONTAMINATION​

6.3.5. WARMING ENGINE AND HYDRAULIC OIL​

6.3.6. EXHAUST LINE COMPONENTS​

6.3.7. PREVENTING FIRES​

6.3.8. INSPECTION OF RESIDUAL OIL AND FILTERS​

6.3.9. SEALS AND O-RINGS​

6.3.10. HANDLING FLUOROCARBONATED POLYMERS AND ELASTOMETERS​

6.3.11. DISPOSAL OF HAZARDOUS WASTE AND ENVIRONMENTAL PROTECTION​

6.3.12. HANDLING REFRIGERANTS FOR AIR CONDITIONING​

6.3.13. HANDLING OILS​

6.3.14. HANDLING FUELS​

6.3.15. PRECAUTIONS FOR WELDING​

6.3.16. IN DUSTY CONDITIONS​

6.3.17. OPERATION IN DIFFERENT CLIMATES​

6.4. OIL, FUEL, COOLANT AND GREASE​

6.4.1. FILLING CAPACITIES OF OIL, FUEL, REFRIGERANT AND GREASE​

6.4.2. ENGINE OIL​

6.4.3. FUEL​

6.4.4. DIESEL EXHAUST FLUID (DEF/AdBlue®)​

6.4.5. COOLANT​

6.4.6. HYDRAULIC OIL​

6.4.7. GEAR TRANSMISSION OIL​

6.4.8. GREASE​

6.5. SERVICE AND MAINTENANCE POINTS​

6.6. INSPECTION AND MAINTENANCE TABLES​

6.6.1. INSPECTION AND MAINTENANCE TABLE DURING BREAK-IN​

6.6.2. PERIODIC INSPECTION AND MAINTENANCE TABLES​

6.7. MAINTENANCE AND INSPECTION WORK​

6.7.1. VISUAL INSPECTION OF MACHINE AND HYDRAULIC EQUIPMENT BY WALKING AROUND THE MACHINE​

6.7.2. VISUAL INSPECTION OF DIESEL ENGINE​

6.7.3. CHECKING ENGINE OIL LEVEL​

6.7.4. WATER FUEL / SEPARATOR PREFILTER DRAIN​

6.7.5. CHECKING FUEL LEVEL​

6.7.6. CHECKING HYDRAULIC OIL LEVEL​

6.7.7. CHECKING COOLANT LEVEL​

6.7.8. CHECKING DENSITY OF COOLANT​

6.7.9. CHECKING AND CLEANING AIR FILTER DUST EXTRACTION VALVE​

6.7.10. CHECKING PRESSURE OF TIRES​

6.7.11. CHECKING DIFFERENTIAL OIL LEVEL​

6.7.12. CHECKING OIL LEVEL OF ROLLER REDUCER​

6.7.13. CHECKING OIL LEVEL OF VIBRATION SHAFT BEARINGS​

6.7.14. CHANGING DIFFERENTIAL OIL​

6.7.15. CHANGING ROLLER REDUCER OIL​

6.7.16. CHANGING VIBRATION AXLE BEARINGS OIL​

6.7.17. CHANGING ENGINE OIL AND ENGINE OIL FILTER​

6.7.18. CHANGING FUEL PREFILTER​

6.7.19. CHANGING FUEL FILTERS​

6.7.20. AIR FILTER MAINTENANCE​

6.7.21. DRAINING FUEL TANK​

6.7.22. BATTERY MAINTENANCE​

6.7.23. JUMP STARTING THE ENGINE​

6.7.24. MAINTENANCE OF HVAC UNIT (HEATING + AIR CONDITIONING)​

6.7.25. MAINTENANCE OF DIESEL ENGINE BELT​

6.7.26. MAINTENANCE OF CRANKCASE BREATHER VALVE​

6.7.27. GENERAL CHECK OF MACHINE (CHECKING DIESEL ENGINE, HYDRAULIC COMPONENTS AND REGULATION PARAMETERS)​

6.7.28. CHECKING ENGINE VALVE ADJUSTMENT​

6.7.29. REPLACING TIRES​

6.7.30. CHECKING ROPS OPERATOR'S CAB​

6.7.31. MAINTENANCE OF OPERATOR’S SEAT AND SEAT BELT​

6.7.32. CHANGING HYDRAULIC OIL AND SUCTION PREFILTERS​

6.7.33. CHANGING HYDRAULIC OIL FILTER​

6.7.34. CHANGING COOLANT​

6.7.35. ADJUSTING ROLLER SCRAPERS​

6.7.36. MAINTENANCE OF DIFFERENTIAL BRAKE (WEAR CONTROL OF BRAKE DISCS)​

6.7.37. LUBRICATION OF ARTICULATION JOINT​

6.7.38. CHECKING AND REPLACING SHOCK ABSORBERS​

6.7.39. REPLACING FUSES, RELAYS AND DIODES​

6.7.40. PURGING AIR FROM FUEL SYSTEM​

6.7.41. CLEANING THE MACHINE​

6.7.42. CLEANING DIESEL ENGINE​

6.7.43. CLEANING RADIATORS AND FAN​

6.7.44. CHECKING AND MAINTENANCE OF SAFETY SYSTEMS​

6.7.45. DRAINING LUBRICATING OIL AND WATER CONDENSATION FROM INTERCOOLER​

6.7.46. TIGHTENING WHEEL NUTS​

6.7.47. LUBRICATING HINGES OF OPERATOR’S CABIN DOOR​

6.7.48. CHECKING PADFOOT ROLLER ATTACHMENT (OPTIONAL ATTACHMENT)​

6.7.49. REPLACEMENT OF AIR VALVE OF ROLLER​

6.7.50. REPLACING RADIATOR CAP​

6.7.51. REPLACING FUEL FILLING PLUG​

6.7.52. REPLACING HYDRAULIC OIL FILLING PLUG​

6.7.53. REPLACING DEF PUMP FILTER​

6.7.54. DEF/AdBlue® LEVEL CONTROL​

6.7.55. FILLING DEF/AdBlue® TANK​

7. TECHNICAL SPECIFICATIONS

7.1. TECHNICAL SPECIFICATIONS OF HMK 1xxCS SERIES​

7.2. DIESEL ENGINE​

7.3. DIMENSIONS​

8. OPTIONAL EQUIPMENT

8.1. GENERAL​

8.2. MOUNTING PADFOOT ROLLER ATTACHMENT​

8.3. COMPACTIMETER​

8.3.1. ANALOG COMPACTION DISPLAY (ACD)​

8.3.2. COMPACTION APPLICATION​

9. MISCELLANEOUS

9.1. MANUAL SIGNALS​

9.2. TABLES OF TIGHTENING TORQUES​

9.2.1.1. TIGHTENING SAE HYDRAULIC FLANGES OF 4 DRILLS AND 6000 PSI​

9.2.1.2. TIGHTENING JIC 37º FITTINGS AND ADAPTERS​

9.2.1.3. TIGHTENING SPHERICAL SCREWS​

9.2.1.4. TIGHTENING THE DIFFERENTIAL SHAFT SCREWS​

9.2.1.5. TIGHTENING THE SCREW REDUCER SCREWS​

9.2.1.6. TIGHTENING DIESEL ENGINE SCREWS​

9.3. CONTACT INFORMATION​