Hidromek Motor Grader HMK600MG-5 Stage 5 Operation Manual R60015401 2026

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Hidromek Motor Grader HMK600MG-5 Stage 5 Operation Manual R60015401 2026
Size: 18.30 MB
Format: PDF
Language: English
Brand: Hidromek
Type of Machine: Motor Grader
Type of Manual: Operation and Maintenance Manual
Model: Hidromek HMK600MG-5 Stage 5 Motor Grader
Part Number: R60015401
Publication Date: 2026
Number of Pages: 190 Pages

Contents:
1. INTRODUCTION

1.1. GENERAL INFORMATION​

1.2. CE, UKCA MARKING, DECLARATION OF CONFORMITY AND EMC DIRECTIVE​

1.3. BEFORE STARTING OPERATION AND MAINTENANCE​

1.4. INTENDED USE OF MACHINE​

1.5. DIRECTIONS OF MACHINE​

1.6. SAFETY INFORMATION​

1.7. "CORRECT" AND "WRONG" MARKINGS IN SOME FIGURES​

1.8. COPYRIGHT​

1.9. DRIVING LICENSE​

1.10. SPARE PARTS ORDERING PROCEDURE​

1.11. LOCATION OF MACHINE AND ENGINE ID PLATES​

1.12. TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR INFORMATION​

2. WORK SAFETY

2.1. LOCATIONS OF WARNING LABELS AND DECALS​

2.2. CONTENTS OF WARNING LABELS AND DECALS​

2.3. GENERAL PRECAUTIONS​

2.3.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS​

2.3.2. OBSERVE ALL SAFETY RULES ON-SITE​

2.3.3. HANDLING ELECTRIC ACCESSORIES​

2.3.4. PRECAUTIONS WHEN GETTING IN OR OUT OF OPERATOR'S CAB​

2.3.5. USE TIGHT-FITTING CLOTHES AND PROTECTIVE EQUIPMENT​

2.3.6. KEEP FIRE EXTINGUISHER AND FIRST AID KIT INSIDE OPERATOR'S CAB​

2.3.7. IN CASE OF PROBLEM​

2.3.8. FIRE PREVENTION​

2.3.9. PAY ATTENTION TO HOT FLUID​

2.3.10. DO NOT INHALE DUST CONTAINING ASBESTOS​

2.3.11. PAY ATTENTION TO MOVING PARTS​

2.3.12. PROTECTION FROM FALLING OR FLYING OBJECTS​

2.3.13. WHEN LEAVING THE MACHINE​

2.3.14. EMERGENCY EXIT FROM OPERATOR'S CAB​

2.3.15. PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES​

2.3.16. PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS​

2.3.17. CLEANING OPERATOR'S CAB WINDOWS​

2.3.18. PRECAUTIONS WHEN STANDING UP FROM OPERATOR'S SEAT​

2.3.19. BEWARE OF ARTICULATING PORTION​

2.3.20. PRECAUTIONS WHEN RUNNING ENGINE INDOORS​

2.3.21. VENTILATE INDOORS​

2.3.22. WELDING PRECAUTIONS​

2.3.23. CALIFORNIA PROPOSITION 65​

2.3.24. READ OPERATION AND MAINTENANCE MANUAL​

2.3.25. SIGNALS OF SIGNALMAN​

2.3.26. MAKE SURE WORK SITE IS SAFE​

2.3.27. FUELING​

2.3.28. DO NOT MODIFY THE ENGINE​

2.3.29. UNAUTHORIZED MODIFICATIONS​

2.3.30. PRECAUTIONS FOR POLYMERS AND ELASTOMERS​

2.4. PRECAUTIONS BEFORE OPERATION​

2.4.1. TRAVELING ON SLOPES​

2.4.2. UNEXPECTED ENGINE SHUTDOWN​

2.4.3. BEFORE WORKING IN THE VICINITY OF GAS LINES​

2.4.4. PRECAUTIONS FOR OPTIONAL WORKING ATTACHMENTS​

2.4.5. PREVENT FIRE​

2.4.6. KEEP FLAMMABLE MATERIAL AWAY FROM THE ENGINE​

2.4.7. KEEP MIRRORS AND WINDOWS CLEAN​

2.4.8. CHECK AROUND THE OPERATOR’S SEAT​

2.4.9. SIGNAL BEFORE STARTING THE ENGINE​

2.5. PRECAUTIONS DURING OPERATION​

2.5.1. RECOMMENDATIONS FOR WARMING UP THE ENGINE​

2.5.2. DO NOT TURN OFF THE ENGINE WHILE THE MACHINE IS RUNNING​

2.5.3. BE ALERT WHILE OPERATING​

2.5.4. NEVER APPROACH A HIGH VOLTAGE LINE​

2.6. PRECAUTIONS WHILE DRIVING ON ROADS​

2.7. PRECAUTIONS AFTER OPERATION​

2.8. PRECAUTIONS DURING SERVICE AND MAINTENANCE​

2.8.1. HANG A WARNING TAG​

2.8.2. DO NOT SMOKE​

2.8.3. WASTE DISPOSAL​

2.8.4. PRESSURIZED AIR​

2.8.5. HIGH-PRESSURE OIL WARNING​

2.8.6. INFLATING TIRES​

2.8.7. PRECAUTIONS RELATED TO BATTERY AND ELECTRICAL SYSTEM​

2.8.8. KEEP THE MACHINE CLEAN​

2.9. GETTING ON AND OFF THE MACHINE​

3. KNOW YOUR MOTOR GRADER

3.1. MAIN COMPONENTS AND PARTS​

3.2. OPERATOR'S CAB​

3.3. STEERING COLUMN​

3.3.1. STEERING WHEEL​

3.3.2. STEERING COLUMN TILT PEDAL​

3.3.3. TURN SIGNAL / HIGH-LOW BEAM LEVER​

3.4. INSTRUMENT PANEL​

3.4.1. HYDRAULIC OIL TEMPERATURE​

3.4.2. SPEEDOMETER​

3.4.3. FUEL LEVEL​

3.4.4. ARTICULATION GAUGE​

3.4.5. ENGINE SPEED​

3.4.6. ENGINE COOLANT TEMPERATURE​

3.4.7. AIR PRESSURE LEVEL​

3.4.8. "STEER BY CONTROL LEVER" WARNING LIGHT​

3.4.9. "CRUISE CONTROL" WARNING LIGHT​

3.4.10. "REGENERATION ACTIVE" WARNING LIGHT​

3.4.11. "PRE-HEATING" WARNING LIGHT​

3.4.12. FAILURE WARNING LIGHT​

3.4.13. "STOP ENGINE" WARNING LIGHT​

3.4.14. "CHECK ENGINE" WARNING LIGHT​

3.4.15. "ENGINE OIL PRESSURE LOW" WARNING LIGHT​

3.4.16. "BATTERY IS NOT CHARGING" WARNING LIGHT​

3.4.17. "TRANSMISSION OIL TEMPERATURE HIGH" WARNING LIGHT​

3.4.18. "DEFECTIVE EMERGENCY STEERING SYSTEM" WARNING LIGHT​

3.4.19. "FRONT GLASS DEFROSTER" WARNING LIGHT​

3.4.20. "REAR GLASS DEFROSTER" WARNING LIGHT​

3.4.21. "MIRROR DEFROSTER" WARNING LIGHT​

3.4.22. “DPF REGENERATION" WARNING LIGHT​

3.4.23. "BLADE CYLINDER FLOATING IS ACTIVE" WARNING LIGHT​

3.4.24. "BLADE SPEED" INDICATOR​

3.4.25. “BLADE ACCUMULATOR IS ACTIVE” WARNING LIGHT​

3.4.26. LIM WARNING LIGHT​

3.4.27. "LOW BEAM OR HIGH BEAM" WARNING LIGHT​

3.4.28. "PARKING BRAKE" WARNING LIGHT​

3.4.29. "FASTEN YOUR SEAT BELT!" WARNING LIGHT​

3.4.30. "LEFT TURN SIGNAL" WARNING LIGHT​

3.4.31. "RIGHT TURN SIGNAL" WARNING LIGHT​

3.4.32. FORWARD (F) / NEUTRAL (N) / REVERSE (R)​

3.4.33. ACTIVE GEAR INDICATOR​

3.4.34. "AIR CONDITIONER" WARNING LIGHT​

3.4.35. SET TEMPERATURE (INSIDE THE OPERATOR'S CAB)​

3.4.36. FAN BLOWER SPEED​

3.4.37. "AIR RECIRCULATION" WARNING LIGHT​

3.4.38. ACTIVE FOLDER NAME​

3.4.39. "USB CONNECTED" WARNING LIGHT​

3.4.40. CURRENT SONGS INFORMATION​

3.4.41. DURATION OF THE CURRENT SONG​

3.4.42. CHRONOMETER​

3.4.43. DAILY KM COUNTER (TRIP)​

3.4.44. CLOCK​

3.4.45. THERMOMETER (AMBIENT TEMPERATURE)​

3.4.46. DIGITAL HOUR METER​

3.4.47. KM COUNTER​

3.4.48. RADIO FREQUENCY​

3.4.49. SOUND LEVEL INDICATOR​

3.4.50. FAVORITE RADIO STATIONS LIST​

3.4.51. “AUX CONNECTED” WARNING LIGHT​

3.4.52. AUX SOUND LEVEL INDICATOR​

3.4.53. DIESEL EXHAUST FLUID (DEF) (AdBlue®) LEVEL GAUGE​

3.4.54. “MACHINE MODE” WARNING LIGHT​

3.4.55. "DIFFERENTIAL LOCK" WARNING LIGHT​

3.5. MENU CONTENTS​

3.6. SIDE CONTROL PANEL​

3.6.1. WIPER SWITCHES​

3.6.2. OPERA INSTRUMENT PANEL​

3.6.3. SWITCHES (BUTTONS)​

3.6.4. EXTERNAL SOCKET (12V) / LIGHTER​

3.6.5. USB / AUX INLET​

3.6.6. MIRROR ADJUSTMENT LEVER​

3.7. STARTER SWITCH​

3.8. SHIFTING GEARS​

3.8.1. CHANGING MACHINE TRAVEL DIRECTION​

3.9. ACCELERATOR PEDAL​

3.10. BRAKE PEDAL​

3.11. INCHING PEDAL​

3.12. CRUISE CONTROL​

3.12.1. ENABLING CRUISE CONTROL​

3.12.2. DISABLING CRUISE CONTROL​

3.12.3. CRUISE CONTROL MODES​

3.13. JOYSTICKS​

3.13.1. JOYSTICK FUNCTIONS​

3.13.2. FUNCTIONS OF JOYSTICK BUTTONS​

3.14. OPTIONAL ATTACHMENT CONTROL LEVERS​

3.14.1. RIPER CONTROL LEVER​

3.14.2. FRONT BLADE CONTROL LEVER​

3.15. OPERATOR'S SEAT​

3.16. ADJUSTING SEAT BELT​

3.16.1. FASTENING AND REMOVING BELT​

3.17. ADJUSTING CONSOLE HEIGHT​

3.18. ADJUSTING CONSOLE FORE-AFT POSITION​

3.19. LEFT CONSOLE LIFTING LEVER​

3.20. ARTICULATION LOCK PIN​

3.21. EMERGENCY EXIT​

3.22. FIRST AID KIT​

3.23. WINDOW WASHER FILLER CAP​

3.24. STORAGE COMPARTMENT​

3.25. SCREENS​

3.26. SIDE WINDOWS​

3.27. DOOR​

3.28. DOOR FIXING MECHANISM​

3.29. FIRE EXTINGUISHER (if equipped)​

3.30. BATTERY SWITCH​

4. OPERATION

4.1. NEW MACHINE BREAK-IN​

4.2. IF MACHINE HAS PROBLEM​

4.3. PRE-START INSPECTION​

4.3.1. PRECAUTIONS FOR INSPECTION​

4.3.2. PRE-START INSPECTION LIST​

4.4. BEFORE STARTING ENGINE​

4.4.1. CHECKING EMERGENCY STEERING SYSTEM​

4.5. STARTING ENGINE​

4.6. AFTER STARTING ENGINE​

4.7. BEFORE MOVING THE MACHINE​

4.8. MOVING THE MACHINE​

4.9. CHANGING SPEED​

4.10. OPERATING ON SLOPES​

4.11. OPERATING ON ROUGH TERRAIN​

4.12. OPERATING ON SNOW AND ICE​

4.13. STOPPING MACHINE​

4.14. PARKING THE MACHINE​

4.15. PRECAUTIONS FOR USING ATTACHMENT CONTROLS​

4.16. EXHAUST EMISSION SYSTEM​

4.16.1. WARNING STRATEGY OF THE SCR SYSTEM​

4.16.2. REGENERATION​

4.16.3. EXHAUST EMISSION SYSTEM WARNINGS​

4.17. OPERATING ADJUSTMENTS​

4.17.1. BLADE ANGLE​

4.17.2. BLADE TILT​

4.17.3. SCARIFIER DIGGING ANGLE (if equipped)​

4.17.4. SCARIFIER PENETRATION (if equipped)​

4.17.5. SCARIFIER LINK LENGTH (if equipped)​

4.17.6. RIPPERS AND TEETH OF REAR MOUNTED RIPPER ATTACHMENT (if equipped)​

4.17.7. RIPPER INSTALLATION FACING UPWARDS (if equipped)​

4.17.8. RIPPER TOOTH POSITION (if equipped)​

4.17.9. CENTERSHIFT BRACKET​

4.17.10. HIGH BANK CUTTING - LEFT SIDE​

4.18. OPERATING TECHNIQUES​

4.18.1. MANEUVERING​

4.18.2. LEVELING​

4.18.3. "V" DITCHING​

4.18.4. PULVERIZING​

4.18.5. REPAIRING GRAVEL ROADS​

4.18.6. MIXING​

4.18.7. SPREADING​

4.18.8. HIGH BANK CUTTING​

4.18.9. SNOW REMOVAL​

4.18.10. RIPPER OPERATION (if equipped)​

4.18.11. ARTICULATION (FRONT END OFF-SETTING)​

4.19. PREPARATION FOR A TRIP​

4.19.1. INSPECTION BEFORE STARTING TRIP​

4.19.2. PRECAUTIONS WHILE TRAVELING​

4.19.3. INSPECTION AT THE END OF THE TRIP​

4.19.4. TOWING THE MACHINE​

4.20. TRANSPORTATION​

4.21. LIFTING THE MACHINE WITH CRANE​

4.21.1. LIFTING PROCEDURE​

4.21.2. LIFTING POINTS​

4.22. SPECIAL SITUATIONS​

4.22.1. OPERATING IN COLD WEATHER​

4.22.2. OPERATING IN HOT WEATHER​

4.22.3. OPERATING IN EXTREMELY DUSTY CONDITIONS​

4.23. LONG TERM STORAGE OF MACHINE​

4.23.1. STORING FOR ONE MONTH​

4.23.2. BEFORE LONG TERM STORAGE​

4.23.3. DURING STORAGE​

4.23.4. AFTER STORAGE​

4.24. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION​

5. MAINTENANCE

5.1. GENERAL INSTRUCTIONS​

5.2. PERIODICAL REPLACEMENT OF SAFETY- RELATED PARTS​

5.3. PERIODIC INSPECTION OF SERVICE BRAKES​

5.4. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS​

5.5. PERIODICAL INSPECTION AND MAINTENANCE LIST​

5.6. OIL, FUEL, COOLANT​

5.6.1. LUBRICANTS AND ANTIFREEZE​

5.6.2. LUBRICATION CHART​

5.6.3. OIL PROPERTIES​

5.6.4. FUEL PROPERTIES​

5.6.5. PROPERTIES OF COOLANT​

5.6.6. DIESEL EXHAUST FLUID (ADBLUE®)​

5.7. CHECKS BEFORE STARTING​

5.7.1. WALK AROUND INSPECTION TO BE CONDUCTED BEFORE STARTING ENGINE​

5.7.2. INSPECTION TO BE CONDUCTED BEFORE STARTING ENGINE​

5.7.3. INSPECTIONS AND OPERATIONS AFTER STARTING ENGINE​

5.8. EVERY 10 HOURS OR DAILY MAINTENANCE​

5.8.1. CHECKING ENGINE COOLANT LEVEL​

5.8.2. CHECKING ENGINE OIL LEVEL​

5.8.3. CHECKING TRANSMISSION OIL LEVEL, ADDING OIL IF NECESSARY​

5.8.4. CHECKING FUEL LEVEL​

5.8.5. CHECKING DIESEL EXHAUST FLUID (DEF) (ADBLUE®) LEVEL AND SUPPLYING IF REQUIRED​

5.8.6. CHECKING INFLATION PRESSURE OF TIRES​

5.8.7. CHECKING BRAKE PEDALS​

5.8.8. CHECKING STEERING WHEEL​

5.8.9. CHECKING ATTACHMENTS​

5.8.10. DRAINING WATER AND SEDIMENT FROM AIR TANK​

5.8.11. DRAINING WATER AND SEDIMENT FROM FUEL FILTERS​

5.8.12. GREASING SLIDING SURFACES OF CIRCLE AND WEAR SHOES​

5.8.13. GREASING CIRCLE GEAR AND PINION GEAR​

5.8.14. CHECKING FOR FLUID LEAKAGE ON ENGINE​

5.9. INITIAL 50 HOUR MAINTENANCE​

5.10. EVERY 50 HOURS OR WEEKLY MAINTENANCE​

5.10.1. CHECKING HYDRAULIC TANK OIL LEVEL, ADDING IF REQUIRED​

5.10.2. DRAIN WATER AND SEDIMENT FROM FUEL TANK​

5.10.3. CHECKING BLADE GUIDE SHOES AND REPLACING WHEN NECESSARY​

5.10.4. GREASING HYDRAULIC PUMP UNIVERSAL JOINT​

5.11. EVERY 250 HOUR OR MONTHLY MAINTENANCE​

5.11.1. CHECKING BATTERY ELECTROLYTE LEVEL​

5.11.2. CHECKING ALTERNATOR AND AIR CONDITIONER COMPRESSOR BELT TENSION​

5.11.3. GREASING ARTICULATION LOCK PIN​

5.11.4. GREASING STEERING CYLINDER JOINTS​

5.11.5. CHECKING FOR LOOSE WHEEL HUB NUTS, TIGHTENING IF NECESSARY​

5.11.6. CLEANING AIR CONDITIONER FILTER ELEMENTS, CHANGING IF REQUIRED​

5.11.7. CLEANING AND REPLACING FUEL TANK BREATHER ELEMENT​

5.11.8. CLEANING REAR AXLE BREATHERS​

5.11.9. CLEANING TRANSMISSION BREATHER ELEMENT​

5.11.10. TESTING SERVICE BRAKE​

5.11.11. TESTING PARKING BRAKE​

5.11.12. TESTING EMERGENCY STEERING SYSTEM​

5.11.13. CHECKING AND ADJUSTING CLEARANCE BETWEEN CIRCLE GEAR, DRAWBAR AND GUIDE SHOES​

5.12. EVERY 500 HOURS OR 3 MONTHS MAINTENANCE​

5.12.1. CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE​

5.12.2. REPLACING FUEL PRE-FILTER ELEMENTS​

5.12.3. CHANGING MAIN FUEL FILTER ELEMENT​

5.12.4. CHECKING REAR AXLE OIL LEVEL AND ADDING IF REQUIRED​

5.12.5. CHECKING OIL LEVEL IN TANDEM CASES​

5.12.6. CHECKING OIL LEVEL IN CIRCLE REVERSE GEAR CASE​

5.12.7. GREASING FRONT AXLE CENTER PIN, KNUCKLES AND TIE RODS​

5.12.8. GREASING FRONT AXLE LEANING CYLINDER AND LINKAGE​

5.12.9. GREASING DRAWBAR BALL JOINT​

5.12.10. GREASING SCARIFIER LIFT CYLINDER AND LINKS (if equipped)​

5.12.11. GREASING BLADE LIFT CYLINDERS​

5.12.12. GREASING BLADE CROSSBAR AND LOCK CYLINDER​

5.12.13. GREASING CIRCLE CENTERSHIFT CYLINDER, BLADE GUIDE BRACKETS AND BLADE TIP CYLINDERS​

5.12.14. GREASING REAR MOUNTED RIPPER JOINTS (if equipped)​

5.12.15. GREASING ARTICULATION CYLINDERS​

5.12.16. CLEANING AIR CONDITIONER CONDENSER​

5.12.17. CLEANING AND INSPECTING RADIATOR FINS​

5.12.18. CHANGING HYDRAULIC TANK BREATHER ELEMENT​

5.13. EVERY 1000 HOURS OR 6 MONTHS MAINTENANCE​

5.13.1. CHANGING HYDRAULIC TANK RETURN AND DRAIN FILTER ELEMENTS​

5.13.2. CHECKING BALL JOINTS OF ATTACHMENTS FOR CLEARANCE​

5.13.3. GREASING BLADE SIDESHIFT CYLINDER​

5.13.4. CHECKING THE TURBOCHARGER COMPRESSOR WHEEL CLEARANCE​

5.13.5. CHECKING AIR DRIER IN COMPRESSED AIR SYSTEM​

5.14. EVERY 2000 HOURS OR ANNUAL MAINTENANCE​

5.14.1. CHANGING TRANSMISSION OIL AND CLEANING OIL STRAINER​

5.14.2. CHANGING TRANSMISSION OIL FILTER​

5.14.3. CHANGING OIL IN TANDEM DRIVE CASES​

5.14.4. CHANGING REAR AXLE OIL AND CLEANING THE OIL STRAINER​

5.14.5. CHANGING OIL IN CIRCLE GEAR REVERSE CASE​

5.14.6. CHANGING OIL IN HYDRAULIC TANK AND CLEANING OR CHANGING SUCTION STRAINER​

5.14.7. INSPECTION OF BLADE SLIP CLUTCH (if equipped)​

5.14.8. CHECKING FRONT GEOMETRY (TOE- IN) AND ADJUSTING IF NECESSARY​

5.14.9. CHANGING GREASE IN FRONT AXLE BEARING​

5.14.10. REPLACING AIR DRIER IN COMPRESSED AIR SYSTEM​

5.15. EVERY 2 YEAR MAINTENANCE​

5.15.1. CHANGING COOLANT AND CLEANING INSIDE OF COOLING SYSTEM​

5.15.2. REPLACING ADBLUE®/DEF FILTER​

5.16. MAINTENANCE TO BE MADE WHEN REQUIRED​

5.16.1. FILLING FUEL (FUEL TRANSFER PUMP)​

5.16.2. INFLATING TIRES​

5.16.3. REPLACING AIR CLEANER INNER AND OUTER ELEMENTS​

5.16.4. CLEANING AIR PRE-CLEANER​

5.16.5. BLEEDING AIR FROM FUEL SYSTEM​

5.16.6. DRAINING WATER AND SEDIMENT FROM CHASSIS FILTER, CHANGING STRAINER IF NECESSARY​

5.16.7. PERFORMING TOE-IN ADJUSTMENT​

5.16.8. CHECKING AND ADJUSTING CIRCLE, CIRCLE DRAWBAR AND GUIDE SHOE CLEARANCES​

5.16.9. ADJUSTING BLADE SLIP CLUTCH (if equipped)​

5.16.10. CHANGING CUTTING EDGES AND END BITS​

5.16.11. CHANGING SCARIFIER / REAR MOUNTED RIPPER TEETH (if equipped)​

5.16.12. CHANGING REAR MOUNTED RIPPERS (if equipped)​

5.16.13. LAYOUT OF FUSES​

5.16.14. SERVICING BATTERIES​

5.16.15. SERVICING TIRES​

5.16.16. OPERATION AND MAINTENANCE OF AIR CONDITIONER​

6. TROUBLESHOOTING

6.1. ENGINE​

6.2. CHASSIS​

6.2.1. TRANSMISSION​

6.2.2. REAR AXLE, TANDEM DRIVES AND REAR WHEELS​

6.2.3. STEERING WHEEL AND FRONT AXLE​

6.2.4. SERVICE BRAKES​

6.2.5. PARKING BRAKE​

6.3. ATTACHMENTS​

7. TECHNICAL SPECIFICATIONS
8. CONTACT INFORMATION

8.1. PLANT AND AFTER SALES SERVICES​