Hidromek Excavator HMK140W-3 HMK200W-3 Operation Maintenance Manual H237322401 EN

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Hidromek Excavator HMK140W-3 HMK200W-3 Operation Maintenance Manual H237322401 EN
Size: 28.13 MB
Format: PDF
Language: English
Brand: Hidromek
Type of Machine: Excavator
Type of Manual: Operation Maintenance Manual
Model: Hidromek HMK140W-3 HMK200W-3 Excavator
Tier 3 Series
Serial Number:
HMK 140 W-3 (From serial number 8120001)
HMK 200 W-3 (From serial number 9123501)
Publication Number: H237322401
Publication Date: 2019
Number of Pages: 256 Pages

Contents:
1. FOREWORD
2. SAFETY INFORMATION
3. GENERAL INFORMATION

3.1. DESCRIPTION AND INTENDED USE​

3.2. CE MARKING AND DECLARATION OF CONFORMITY​

3.3. CHARACTERISTICS OF THE MACHINE​

3.4. BREAK-IN OPERATION​

3.5. SPARE PARTS AND SERVICE​

3.6. COPYRIGHT​

4. DRIVING LICENSE
5. IDENTIFICATION PLATE

5.1. LOCATION OF THE MACHINE ID PLATE​

5.2. ENGINE NAME PLATE POSITION​

5.3. MAIN COMPONENTS PLATES​

6. GENERAL PRECAUTIONS

6.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS​

6.2. OBSERVE ALL SAFETY RULES ON-SITE​

6.3. INSTALL ALL GUARDS AND SAFETY DEVICES​

6.4. WEAR PROTECTIVE CLOTHES AND SAFETY EQUIPMENT​

6.5. MODIFICATIONS​

6.6. BEFORE LEAVING THE MACHINE​

6.7. USE HANDRAILS AND FOOTHOLDS TO GET ON/OFF THE MACHINE​

6.8. DO NOT ALLOW FIRE NEAR FUEL AND OIL​

6.9. HANDLE WITH CARE UNDER HIGH TEMPERATURE​

6.10. DO NOT INHALE DUST CONTAINING ASBESTOS​

6.11. PAY ATTENTION TO MOVING PARTS​

6.12. MACHINE FIRE EXTINGUISHER AND FIRST-AID KIT​

6.13. PROTECTION FROM FALLING OR FLYING OBJECTS​

6.14. BEFORE WORKING IN THE VICINITY OF GAS LINES​

6.15. CAUTION FOR OPTIONAL WORKING ATTACHMENT​

6.16. DO NOT REMOVE FRONT ATTACHMENT OR COUNTERWEIGHT​

6.17. CAUTION FOR POLYMERS AND ELASTOMERS​

7. CAUTION DURING OPERATING

7.1. BEFORE STARTING THE ENGINE​

7.2. AFTER STARTING THE ENGINE​

7.3. HAND SIGNALS​

7.4. TRANSPORTATION​

7.5. BATTERY​

7.6. TOWING​

7.7. LIFTING OBJECTS​

8. PRECAUTIONS FOR MAINTENANCE

8.1. BEFORE MAINTENANCE​

8.2. DURING MAINTENANCE​

9. ATTACHED POSITION OF SAFETY LABELS

9.1. ATTACHED POSITIONS​

9.2. CONTENTS OF SAFETY DECAL​

10. NAME OF EACH PART

10.1. LOCATION OF MAIN PARTS​

10.2. DETAIL OF OPERATOR’S CAB​

11. OPERATOR'S CAB

11.1. INSTRUMENT PANEL​

11.2. MENU ITEMS​

13.3. OPERA INSTRUMENT PANEL​

11.3. MUSIC PLAYER​

11.4. USB / AUX CONNECTIONS​

11.5. EXTERNAL SOCKET (12V)​

11.6. STARTER KEY​

11.7. HOURMETER​

11.8. CUP HOLDER / ASH TRAY​

11.9. CONVENIENT STORAGE​

11.10. CONVENIENT STORAGE BOX​

11.11. SWITCHES​

11.12. DOZER BLADE AND OUTRIGGER CONTROL LEVER​

11.13. STEERING​

11.14. SAFETY LOCKING DEVICE​

11.15. ADJUSTING ARMREST HEIGHT​

11.16. ARMREST ANGLE ADJUSTMENT​

11.17. CONSOLE ANGLE ADJUSTING LEVERS​

11.18. LEFT CONSOLE LIFTING LEVER​

11.19. LEVERS​

11.20. SWING LOCK​

11.21. ACCELERATOR AND BRAKE PEDALS​

11.22. FUSE / RELAY BOX​

11.23. AUTOMATIC/MANUAL MODE SWITCH​

11.24. BATTERY RELAY​

11.25. HEATER AND AIR CONDITION​

11.26. LIGHTER​

11.27. BOTTLE HOLDER​

11.28. COOL BOX​

11.29. CONVENIENT STORAGE AND CONVENIENT STORAGE BOX​

11.30. EMERGENCY EXIT​

11.31. FIRST-AID KIT​

11.32. FRONT WINDSHIELD​

11.33. DOOR​

11.34. DOOR LOCK MECHANISM​

11.35. SIDE WINDOW​

11.36. FIRE EXTINGUISHER (OPTIONAL)​

11.37. FRONT AND REAR CURTAIN​

11.38. SUNROOF​

11.39. SUN SHADE​

11.40. OPERATOR'S CAB INTERIOR LIGHTING​

11.41. ADJUSTING MIRRORS​

11.42. OPERATOR’S SEAT ADJUSTMENT​

11.43. SEAT BELT​

12. STARTING THE MACHINE

12.1. CHECK BEFORE STARTING THE ENGINE​

12.2. STARTING THE ENGINE​

12.3. WARM-UP OPERATION​

12.4. OPERATING THE MACHINE​

12.5. TRAVEL DIRECTION CONTROL​

12.6. SWINGING THE MACHINE​

12.7. OPERATING ATTACHMENTS​

12.8. OPERATING DOZER BLADE AND OUTRIGGERS​

12.9. CRUISE FUNCTION​

12.10. PROHIBITIONS DURING OPERATION​

12.11. CAUTIONS DURING OPERATION​

12.12. CAUTIONS WHEN TRAVELING ON A SLOPE​

12.13. ADDITIONAL WORKS USING HYDRAULIC EXCAVATORS​

12.14. LIFTING​

12.15. REPLACING THE BUCKET​

12.16. CHECKS AFTER FINISHING WORK​

12.17. STOPPING THE ENGINE​

12.18. CHECK AFTER STOPPING THE ENGINE​

12.19. LOCKING SYSTEM​

13. TRANSPORTATION

13.1. LOADING AND UNLOADING​

13.2. CAUTIONS ON LOADING​

13.3. CAUTIONS ON TRANSPORTATION​

13.4. LIFTING THE MACHINE​

13.5. SEA TRANSPORT​

14. HANDLING IN COLD WEATHER

14.1. PREPARATION FOR COLD WEATHER​

14.2. CAUTIONS AFTER FINISHING WORK​

14.3. HOT WEATHER​

15. LONG TERM STORAGE

15.1. BEFORE LONG TERM STORAGE​

15.2. DURING LONG TERM STORAGE​

15.3. END OF THE LONG TERM STORAGE​

15.4. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION​

16. TROUBLESHOOTING

16.1. WHEN TO SUSPECT A TROUBLE CASE​

16.2. TOWING METHOD​

16.3. TOWING HOLE FOR LIGHT OBJECTS​

16.4. CAUTIONS UNDER SPECIAL CIRCUMSTANCES​

16.5. ELECTRIC DISCHARGE​

16.6. POOR BATTERY CHARGING​

16.7. OVERHEATING​

16.8. ABNORMAL (LOW) OIL PRESSURE​

16.9. ENGINE​

16.10. HYDRAULIC SYSTEM​

16.11. ELECTRIC SYSTEM​

16.12. OTHER TROUBLES​

17. CAUTIONS IN MAINTENANCE

17.1.1.1. CHECK HOUR METER​

17.1.1.2. HİDROMEK GENUINE SPARE PARTS​

17.1.1.3. WINDOW WASHER FLUID​

17.1.1.4. OIL AND GREASE​

17.1.1.5. KEEP THE MACHINE CLEAN​

17.1.1.6. CAUTION ON HOT OIL AND WATER​

17.1.1.7. CHECK FILTER​

17.1.1.8. CAUTION WHEN ADDING OIL​

17.1.1.9. KEEP CONTAMINATION AWAY​

17.1.1.10. ATTACH WARNING TAG​

17.1.1.11. OBSERVE ALL WARNINGS AND CAUTIONS​

17.1.1.12. CAUTION WHEN WELDING​

17.1.1.13. CAUTION ON FIRE​

17.1.1.14. CLEANING MACHINED SURFACES​

17.1.1.15. CAUTION WHEN WASHING THE MACHINE​

17.1.1.16. CHECK BEFORE AND AFTER WORKING​

17.1.1.17. CAUTION DURING WORK IN DUSTY CONDITIONS​

17.1.1.18. NEVER MIX HYDRAULIC OILS​

18. GENERAL MAINTENANCE

18.1. OIL, FUEL AND COOLANT​

18.2. ELECTRONIC PARTS​

18.3. HYDRAULIC UNITS​

19. CONSUMABLE PARTS
20. FUEL AND LUBRICATION USAGE ACCORDING TO TEMPERATURE

20.1. FUEL, COOLANT AND LUBRICATION​

20.2. RECOMMENDED LUBRICATION OIL​

20.3. RECOMMENDED FUEL​

20.4. COOLANT​

21. PERIODIC REPLACEMENT OF MAIN PARTS
22. INSPECTION AND MAINTENANCE LIST

22.1. MAINTENANCE LIST ACCORDING TO SERVICE INTERVAL​

23. PERIODIC INSPECTION AND MAINTENANCE

23.1. EVERY 10 HOURS (BEFORE STARTING)​

23.2. EVERY 50 HOURS (WEEKLY SERVICE)​

23.3. FIRST 250 HOURS​

23.4. EVERY 250 HOURS (MONTHLY SERVICE)​

23.5. EVERY 250 HOURS HYDRAULIC BREAKER HOURS​

23.6. EVERY 500 HOURS (3 MONTHS SERVICE)​

23.7. EVERY 1000 HOURS (6 MONTHS SERVICE)​

23.8. EVERY 2000 HOURS (ANNUALLY) SERVICE​

23.9. EVERY TWO YEARS​

23.10. WHEN REQUIRED​

24. SPECIFICATIONS

24.1. TECHNICAL SPECIFICATIONS OF HMK 140 W-3​

24.2. TECHNICAL SPECIFICATIONS OF HMK 200 W-3​

25. GENERAL PRECAUTIONS

25.1. SAFETY​

25.2. CAUTION WHEN FITTING THE WORKING EQUIPMENT​

25.3. SELECTION OF ATTACHMENT​

25.4. PROTECTION AGAINST FALLING OR FLYING OBJECTS (FOPS)​

25.5. PROTECTION AGAINST TIPPING AND ROLLING OVER​

26. HANDLING TIRES

26.1. TIRE CHANGING PROCEDURE​

26.2. TIRE ROTATION​

27. HYDRAULIC BREAKERS

27.1. MAINLY AVAILABLE WORKS​

27.2. INCORRECT METHODS​

27.3. ADJUSTMENT FOR HYDRAULIC BREAKER​

27.4. MAINTENANCE FOR HYDRAULIC BREAKER​

28. QUICK COUPLING ATTACHMENT

28.1. MOUNTING THE BUCKET​

28.2. DISMOUNTING THE BUCKET​

29. OPTIONAL ATTACHMENT-2 SETTINGS

29.1. OPTIONAL ATTACHMENT-2 CURRENT SETTINGS​

29.2. OP.ATTACHMENT-2 ENGINE SPEED SETTINGS​

29.3. SELECTED ATTACHMENT​

29.4. POSITIONING 3-WAY BALL VALVE​

29.5. ADDITIONAL HYDRAULIC LINE (OPTIONAL)​

30. CONTACTS

30.1. FACTORY AND SERVICE DEPARTMENT​

31. ALPHABETICAL INDEX
31. NOTES