Hidromek Excavator HMK 65ZT-5 Operation Maintenance Manual H347345401 EN

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Hidromek Excavator HMK 65ZT-5 Operation Maintenance Manual H347345401 EN
Size: 19.80 MB
Format: PDF
Language: English
Brand: Hidromek
Type of Machine: Excavator
Type of Manual: Operation Maintenance Manual
Model: Hidromek HMK 65ZT-5 Stage V Excavator
Publication Number: H347345401
Publication Date: 2024
Number of Pages: 243 Pages

Contents:
1. INTRODUCTION

1.1. FOREWORD​

1.2. OCCUPATIONAL SAFETY INFORMATION​

1.3. DESCRIPTION AND INTENDED USE​

1.4. CE, UKCA MARKING AND DECLARATION OF CONFORMITY​

1.5. SPECIFICATIONS OF THE MACHINE​

1.6. EXHAUST EMISSION REGULATION RELATED PARTS​

1.7. BREAK-IN OPERATION​

1.8. SPARE PARTS AND SERVICE​

1.9. COPYRIGHT​

1.10. DRIVING LICENSE​

1.11. IDENTIFICATION PLATES​

1.11.1. LOCATION OF THE MACHINE ID PLATE​

1.11.2. LOCATION OF ENGINE PLATES​

1.11.3. MAIN COMPONENT PLATES​

2. SAFETY

2.1. GENERAL PRECAUTIONS​

2.1.1. OPERATORS MUST HAVE CERTAIN QUALIFICATIONS​

2.1.2. OBSERVE ALL SAFETY RULES ON-SITE​

2.1.3. INSTALL ALL GUARDS AND SAFETY DEVICES​

2.1.4. WEAR PROTECTIVE CLOTHES AND SAFETY EQUIPMENT​

2.1.5. MODIFICATIONS​

2.1.6. DO NOT MODIFY THE ENGINE​

2.1.7. HANDLING ELECTRIC ACCESSORIES​

2.1.8. BEFORE LEAVING THE MACHINE​

2.1.9. USE HANDRAILS AND FOOTHOLDS TO GETTING ON/OFF THE MACHINE​

2.1.10. DO NOT ALLOW FIRE NEAR FUEL AND OIL​

2.1.11. PAY ATTENTION TO HOT FLUID​

2.1.12. DO NOT INHALE DUST CONTAINING ASBESTOS​

2.1.13. PAY ATTENTION TO MOVING PARTS​

2.1.14. MACHINE FIRE EXTINGUISHER AND FIRST-AID KIT​

2.1.15. PROTECTION FROM FALLING OR FLYING OBJECTS​

2.1.16. BEFORE WORKING IN THE VICINITY OF GAS LINES​

2.1.17. PRECAUTIONS FOR OPTIONAL WORKING ATTACHMENTS​

2.1.18. DO NOT REMOVE FRONT ATTACHMENT OR COUNTERWEIGHT​

2.1.19. PRECAUTIONS FOR POLYMERS AND ELASTOMERS​

2.1.20. HANDLING OF ACCUMULATOR​

2.2. EMISSION CONTROL SYSTEM​

2.2.1. DIESEL PARTICULATE FILTER (DPF)​

2.3. PRECAUTIONS DURING OPERATION​

2.3.1. BEFORE STARTING THE ENGINE​

2.3.2. AFTER STARTING THE ENGINE​

2.3.3. TRANSPORTATION​

2.3.4. BATTERY​

2.3.5. TOWING​

2.3.6. LIFTING OBJECTS​

2.4. PRECAUTIONS FOR MAINTENANCE​

2.4.1. BEFORE MAINTENANCE​

2.4.2. DURING MAINTENANCE​

2.5. LOCATIONS OF SAFETY LABELS​

2.5.1. LOCATIONS OF ATTACHED LABELS​

2.5.2. CONTENTS OF SAFETY DECALS​

3. DESCRIPTION

3.1. LOCATIONS OF MAIN PARTS​

3.2. DETAILS OF OPERATOR’S CAB​

3.3. INSTRUMENT PANEL​

3.4. MENU ITEMS​

3.4.1. LANGUAGE​

3.4.2. STATUS INFO​

3.4.3. WORKING HOURS​

3.4.4. MAINTENANCE​

3.4.5. FAILURES​

3.4.6. MACHINE INFORMATION​

3.4.7. SETTINGS​

3.5. MEDIA​

3.5.1. RADIO​

3.5.2. USB​

3.5.3. AUX​

3.6. OPERA INSTRUMENT PANEL​

3.7. USB AND AUX CONNECTIONS​

3.8. EXTERNAL SOCKET (12V)​

3.9. STARTER KEY​

3.10. CUP HOLDER​

3.11. CONVENIENT STORAGE​

3.12. CONVENIENT STORAGE BOX​

3.13. SWITCHES​

3.14. SAFETY LOCKING DEVICE​

3.15. ADJUSTING ARMREST HEIGHT​

3.16. LEFT CONSOLE LIFTING LEVER​

3.17. LEVERS​

3.17.1. ATTACHMENT CONTROL LEVER​

3.17.2. ATTACHMENT CONTROL LEVER (PROPORTIONAL CONTROL) (OPTIONAL)​

3.17.3. DOZER BLADE CONTROL LEVER​

3.17.4. TRAVEL PEDAL / LEVER​

3.18. FUSE / RELAY BOX​

3.19. AUTOMATIC/MANUAL MODE SWITCH​

3.20. BATTERY RELAY​

3.21. BATTERY MASTER SWITCH​

3.22. HEATER AND AIR CONDITIONER​

3.22.1. HEATER AND AIR CONDITIONER VENTS​

3.22.2. CONTROL UNIT​

3.23. EMERGENCY EXIT​

3.24. FIRST-AID KIT​

3.25. FRONT WINDSHIELD​

3.26. DOOR​

3.27. DOOR LOCK MECHANISM​

3.28. SIDE WINDOW​

3.29. FIRE EXTINGUISHER (OPTIONAL)​

3.30. REAR CURTAIN​

3.31. SUN SHADE​

3.32. OPERATOR'S CAB INTERIOR LIGHTING​

3.33. ADJUSTING MIRRORS​

3.34. OPERATOR’S SEAT ADJUSTMENT​

3.35. SEAT BELT​

3.35.1. FASTENING THE SEAT BELT​

3.35.2. ADJUSTING LENGTH OF THE BELT​

4. OPERATION

4.1. INSPECTIONS BEFORE STARTING THE ENGINE​

4.2. STARTING THE ENGINE​

4.2.1. STARTING AT NORMAL TEMPERATURE​

4.2.2. STARTING IN COLD WEATHER​

4.3. WARM-UP OPERATION​

4.3.1. AUTOMATIC WARM-UP OPERATION​

4.3.2. WARMING-UP HYDRAULICS​

4.4. INSPECTIONS AFTER STARTING THE ENGINE​

4.4.1. ENGINE OIL PRESSURE​

4.4.2. ENGINE WARNING LIGHT​

4.4.3. BATTERY CHARGE WARNING LAMP​

4.4.4. ENGINE TEMPERATURE GAUGE​

4.4.5. HYDRAULIC OIL TEMPERATURE GAUGE​

4.4.6. FUEL LEVEL GAUGE​

4.4.7. AIR CLEANER IS CLOGGED INDICATOR​

4.4.8. AUTO WARM UP INDICATOR​

4.4.9. REDUCED ENGINE POWER INDICATOR LIGHT​

4.4.10. ABNORMAL NOISE OF ENGINE AND COLOR OF EXHAUST SMOKE​

4.4.11. COOLANT TEMPERATURE​

4.4.12. HOUR METER (CUMULATIVE OPERATING HOUR COUNTER)​

4.4.13. BE CAREFUL WITH THE TOO COLD ENGINE​

4.4.14. WHEN THE WARNING LIGHT COMES ON​

4.4.15. WHEN THE ENGINE COOLANT IS HOT​

4.4.16. DPF REGENERATION​

4.5. OPERATING THE MACHINE​

4.5.1. FORWARD TRAVEL​

4.6. TRAVEL DIRECTION CONTROL​

4.7. STOPPING AND PARKING THE MACHINE​

4.8. SWINGING THE MACHINE​

4.9. OPERATING ATTACHMENTS​

4.10. PROHIBITIONS DURING OPERATION​

4.11. PRECAUTIONS DURING OPERATION​

4.11.1. CHECKING THE TRAVEL UNIT REDUCTION GEAR OIL​

4.12. PRECAUTIONS WHEN TRAVELING ON A SLOPE​

4.13. RESCUING THE MACHINE FROM SWAMP​

4.13.1. IF ONE TRACK IS STUCK​

4.13.2. IF BOTH TRACKS ARE STUCK​

4.14. ADDITIONAL WORKS USING HYDRAULIC EXCAVATORS​

4.14.1. BACKHOE WORK​

4.14.2. SHOVELING​

4.14.3. DITCHING​

4.14.4. LOADING​

4.15. LIFTING​

4.16. REPLACING THE BUCKET​

4.17. PARKING THE MACHINE​

4.18. CHECKS AFTER FINISHING WORK​

4.19. STOPPING THE ENGINE​

4.20. INSPECTION AFTER STOPPING THE ENGINE​

4.21. OPERATION OF OPERATOR'S CAB LIFTING FUNCTION​

4.22. HANDLING THE ENGINE WITH TURBOCHARGER​

4.22.1. PRECAUTIONS DURING STARTING THE ENGINE​

4.22.2. PRECAUTIONS DURING STOPPING THE ENGINE​

4.23. LOCKING SYSTEM​

4.24. TRANSPORTATION​

4.24.1. LOADING AND UNLOADING​

4.24.2. PRECAUTIONS ON LOADING​

4.24.3. PRECAUTIONS ON TRANSPORTATION​

4.24.4. LIFTING THE MACHINE​

4.24.5. SEA TRANSPORTATION​

4.25. PREPARING THE MACHINE BASED ON WEATHER CONDITIONS​

4.25.1. PREPARATIONS FOR COLD WEATHER​

4.25.2. PRECAUTIONS AFTER FINISHING WORK​

4.25.3. PREPARATIONS FOR HOT WEATHER​

4.26. LONG TERM STORAGE​

4.26.1. BEFORE LONG TERM STORAGE​

4.26.2. DURING LONG TERM STORAGE​

4.26.3. END OF LONG-TERM STORAGE​

4.27. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION​

5. TROUBLESHOOTING

5.1. WHEN TO SUSPECT A TROUBLE CASE​

5.2. TOWING METHOD​

5.3. TOWING HOLE FOR LIGHT OBJECTS​

5.4. PRECAUTIONS UNDER SPECIAL CIRCUMSTANCES​

5.5. ELECTRIC DISCHARGE​

5.5.1. STARTING THE ENGINE WITH BOOSTER CABLES (JUMP START)​

5.6. POOR BATTERY CHARGING​

5.7. OVERHEATING​

5.8. ABNORMAL (LOW) OIL PRESSURE​

5.9. ENGINE TROUBLE​

5.10. HYDRAULIC SYSTEM​

5.10.1. HYDRAULIC PUMP​

5.10.2. TRAVELING, SWINGING AND ATTACHMENTS​

5.10.3. HYDRAULIC CYLINDERS​

5.11. ELECTRICAL SYSTEM​

5.12. OTHER TROUBLES​

6. MAINTENANCE

6.1. PRECAUTIONS FOR MAINTENANCE​

6.1.1. HİDROMEK GENUINE SPARE PARTS​

6.1.2. WINDOW WASHER FLUID​

6.1.3. OIL AND GREASE​

6.1.4. NEVER MIX OILS​

6.1.5. CHECK HOUR METER​

6.1.6. KEEP THE MACHINE CLEAN​

6.1.7. CAUTIONS FOR HOT OIL AND WATER​

6.1.8. CHECK FILTER​

6.1.9. CAUTIONS WHEN ADDING OIL​

6.1.10. KEEP CONTAMINATION AWAY​

6.1.11. ATTACH WARNING TAG​

6.1.12. OBSERVE ALL WARNINGS AND CAUTIONS​

6.1.13. PRECAUTIONS WHEN WELDING​

6.1.14. PRECAUTIONS ON FIRE​

6.1.15. CLEANING MACHINED SURFACES​

6.1.16. CHECKING THE TRACK​

6.1.17. PRECAUTIONS WHEN WASHING THE MACHINE​

6.1.18. CHECK BEFORE AND AFTER WORK​

6.1.19. PRECAUTIONS DURING WORK IN DUSTY CONDITIONS​

6.1.20. DISCARDED PARTS, OILS AND OTHER LIQUIDS​

6.1.21. HİDROMEK RECOMMENDED OILS AND GREASE​

6.1.22. OIL​

6.1.23. FUEL​

6.1.24. COOLANT​

6.1.25. GREASE​

6.1.26. STORING OIL AND FUEL​

6.1.27. FILTERS​

6.1.28. ELECTRONIC PARTS​

6.1.29. HYDRAULIC SYSTEM​

6.2. OIL, FUEL, COOLANT AND DIESEL EXHAUST FLUID​

6.2.1. CAPACITIES OF OIL, FUEL, COOLANT AND DIESEL EXHAUST FLUID​

6.2.2. RECOMMENDED OIL, GREASE AND COOLANT​

6.2.3. RECOMMENDED FUEL​

6.2.4. COOLANT​

6.3. PERIODIC REPLACEMENT OF MAIN PARTS​

6.4. INSPECTION AND MAINTENANCE LIST​

6.5. EVERY 10 HOURS (BEFORE STARTING)​

6.5.1. WALK-AROUND INSPECTION (VISUAL INSPECTION)​

6.5.2. INSPECTING ENGINE STARTABILITY AND ABNORMAL NOISE​

6.5.3. INSPECTING CONDITION OF THE ENGINE AT LOW SPEEDS AND DURING ACCELERATION​

6.5.4. COOLANT LEVEL CHECK​

6.5.5. ENGINE OIL LEVEL CHECK​

6.5.6. FUEL LEVEL CHECK​

6.5.7. HYDRAULIC OIL LEVEL CHECK​

6.5.8. ELECTRIC WIRING CHECK​

6.5.9. CLEANING THE FILTER OF HYDRAULIC TANK BREATHER​

6.5.10. CHECKING AND REPLACING THE BUCKET TEETH​

6.5.11. FAN BELT​

6.5.12. GREASING ATTACHMENT PINS​

6.5.13. TIGHTENING TRACK SHOE BOLT​

6.5.14. DRAINING SEDIMENT AND WATER FROM FUEL FILTERS​

6.6. EVERY 10 HOURS (AFTER WORKSHIFT)​

6.6.1. CLEANING THE MACHINE​

6.7. FIRST 50 HOURS​

6.7.1. REPLACING ENGINE OIL AND OIL FILTER​

6.7.2. REPLACING THE OIL FILTER​

6.8. EVERY 50 HOURS (WEEKLY SERVICE)​

6.8.1. GREASING SWING GEAR BEARING (at 3 points)​

6.8.2. REMOVING SEDIMENT FROM FUEL TANK​

6.8.3. INSPECTING AND ADJUSTING TRACK TENSION​

6.9. FIRST 250 HOURS​

6.9.1. GREASING SWING UNIT REDUCTION GEAR​

6.9.2. REPLACING SWING UNIT REDUCTION GEAR OIL​

6.9.3. REPLACING TRAVEL UNIT REDUCTION GEAR OIL​

6.10. EVERY 250 HOURS (MONTHLY SERVICE)​

6.10.1. ADJUSTING FAN BELT TENSION​

6.10.2. CHECKING SWING RING GEAR GREASE​

6.10.3. CHANGING SWING GEAR BEARING GREASE (at 3 points)​

6.10.4. TENSION ADJUSTMENT OF AIR CONDITIONER BELT​

6.11. EVERY 500 HOURS (3 - MONTH SERVICE)​

6.11.1. CHANGING FUEL FILTER ELEMENTS​

6.11.2. REPLACING ENGINE OIL AND OIL FILTER​

6.11.3. REPLACING THE OIL FILTER​

6.11.4. CHECKING ANTIFREEZE DENSITY​

6.11.5. CHECKING AND CLEANING RADIATOR, OIL COOLER AND CONDENSER FIN​

6.11.6. GREASING SWING UNIT REDUCTION GEAR​

6.12. EVERY 1000 HOURS (6-MONTHS SERVICE)​

6.12.1. ENGINE VALVE CLEARANCE CHECK​

6.12.2. STARTER AND ALTERNATOR CHECK AND CLEANING​

6.12.3. REPLACING SWING UNIT REDUCTION GEAR OIL​

6.12.4. CHECKING AIR CONDITIONER REFRIGERANT AMOUNT​

6.12.5. REPLACING TRAVEL UNIT REDUCTION GEAR OIL​

6.12.6. CHECKING AND REPLACING THE FILTER ELEMENT OF HYDRAULIC TANK BREATHER​

6.12.7. REPLACING THE RETURN FILTER ELEMENT OF HYDRAULIC TANK​

6.12.8. REPLACING OR IF NECESSARY, CLEANING AIR FILTER OUTER ELEMENT​

6.12.9. REPLACING AIR CONDITIONER FILTERS​

6.12.10. OPERATOR CAB FILTER​

6.13. EVERY 1500 HOURS​

6.13.1. CHANGING OIL SEPARATOR ELEMENT​

6.13.2. CHECKING & CLEANING PCV VALVE (POSITIVE CRANKCASE VENTILATION VALVE)​

6.13.3. CHECKING INJECTION PRESSURE AT FUEL INJECTION NOZZLE​

6.13.4. CHECKING EGR COOLER​

6.14. EVERY 2000 HOURS (ANNUAL SERVICE)​

6.14.1. REPLACING THE OIL AND FILTER ELEMENTS OF HYDRAULIC TANK​

6.15. EVERY TWO YEARS OF SERVICE​

6.15.1. CLEANING COOLING SYSTEM AND REPLACING COOLANT​

6.16. WHEN REQUIRED​

6.16.1. FILLING FUEL (FUEL TRANSFER PUMP)​

6.16.2. BLEEDING FUEL SYSTEM​

6.16.3. BLEEDING HYDRAULIC SYSTEM​

6.16.4. REPLACEMENT OF THE FUEL PIPING​

7. SPECIFICATIONS

7.1. TECHNICAL SPECIFICATIONS OF HMK 65ZT-5​

8. EQUIPMENT AND ATTACHMENTS

8.1. GENERAL PRECAUTIONS​

8.2. PRECAUTIONS WHEN FITTING THE WORK EQUIPMENT​

8.3. SELECTION OF ATTACHMENT​

8.4. PROTECTION AGAINST FALLING OR FLYING OBJECTS (FOPS)​

8.5. PROTECTION AGAINST TIPPING AND ROLLING OVER​

8.6. SELECTION OF TRACK SHOES​

8.7. HYDRAULIC BREAKERS (OPTIONAL)​

8.7.1. PERMISSIBLE WORKS​

8.7.2. INCORRECT OPERATION METHODS​

8.7.3. MAINTENANCE FOR HYDRAULIC BREAKER​

8.7.4. WORKING IN THE TUNNEL​

9. APPENDIX

9.1. HAND SIGNALS​

9.2. COMMUNICATION INFORMATION​

9.2.1. PLANTS AND AFTER SALES SERVICES​

10. ALPHABETICAL INDEX