Hidromek Backhoe Loader HMK62SS Stage5 Operation Manual M119702401 2025

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Hidromek Backhoe Loader HMK62SS Stage5 Operation Manual M119702401 2025
Size: 10.87 MB
Format: PDF
Language: English
Brand: Hidromek
Type of Machine: Backhoe Loader
Type of Manual: Operation and Maintenance Manual
Model: Hidromek HMK62SS Stage5 Backhoe Loader
From Serial Numbers C020001
Part Number: M119702401
Publication Date: 2025
Number of Pages: 142 Pages

Contents:
1. INTRODUCTION

1.1. COPYRIGHT​

1.2. DRIVING LICENSE​

1.3. SPARE PARTS AND SERVICE​

1.4. ENVIRONMENTAL STANDARDS​

1.5. SAFETY NOTICES​

1.6. OTHER NOTICES​

1.7. IDENTIFICATION PLATE​

1.8. BACKHOE LOADER DESCRIPTION​

2. SAFETY

2.1. GENERAL SAFETY INFORMATION​

2.2. SAFETY PRECAUTIONS​

2.2.1. WELDING​

2.2.2. MACHINE CONTROL LEVERS​

2.2.3. VISIBILITY​

2.2.4. ROPS / FOPS STRUCTURE​

2.2.5. SPARKS​

2.2.6. DRINKS AND DRUGS​

2.2.7. FAILURE OF ENGINE OR STEERING​

2.2.8. USA FEDERAL CLEAN AIR ACT​

2.2.9. RECOMMENDATIONS​

2.3. PRE-START SAFETY​

2.3.1. SAFETY PRECAUTIONS​

2.3.2. PROTECTIVE CLOTHING​

2.3.3. OPERATION AND MAINTENANCE MANUAL​

2.3.4. OPERATION AND MAINTENANCE MANUAL LOCATION​

2.3.5. EMERGENCIES​

2.3.6. SAFETY AT THE JOB SITE​

2.3.7. SIGNS, SIGNALS & SIGNALMAN​

2.3.8. FIRE​

2.3.9. HOT SURFACES & FLUIDS​

2.3.10. USE PROPER ATTACHMENT​

2.3.11. TO GET ON AND OFF THE MACHINE​

2.3.12. VISIBILITY​

2.3.13. PRE-START INSPECTION​

2.4. SAFETY DURING OPERATION​

2.4.1. PASSENGERS​

2.4.2. STARTING THE ENGINE​

2.4.3. DRIVING​

2.4.4. ROLL-OVER PROTECTION​

2.4.5. SLEWING​

2.4.6. WORKING AROUND UTILITY LINES​

2.4.7. OPERATING ON HILLSIDES & SLOPES​

2.4.8. LIFTING​

2.4.9. ICE & SNOW ON THE JOB SITES​

2.4.10. UNSTABLE GROUND OR FILLING​

2.4.11. DANGER ZONE​

2.4.12. RESTRICTED WORKING AREAS​

2.4.13. LEGAL LIABILITY​

2.4.14. VENTILATION IN CLOSED AREA​

2.4.15. PARKING THE MACHINE​

2.4.16. EMERGENCY EXIT​

2.4.17. UNINTENTIONAL SHUT-OFF DURING OPERATION​

2.4.18. BEFORE LEAVING THE MACHINE​

2.5. INSPECTION & MAINTENANCE SAFETY​

2.5.1. PROTECTIVE CLOTHING​

2.5.2. STOP THE ENGINE​

2.5.3. ENGAGE JOYSTICKS SAFETY LOCKS​

2.5.4. PREVENT UNAUTHORIZED START​

2.5.5. CHECKING ATTACHMENT LOCK PINS​

2.5.6. SECURING ATTACHMENTS​

2.5.7. ENGAGE ATTACHMENT LOCKS​

2.5.8. MAINTENANCE POSITION​

2.5.9. KEEP THE MACHINE CLEAN​

2.5.10. PRESSURIZED FLUIDS​

2.5.11. SUPPORT THE MACHINE​

2.5.12. REFUELING​

2.5.13. HYDRAULIC PRESSURE​

2.5.14. TYRE INFLATION & WHEEL NUTS​

2.5.15. ROTATING PARTS IN THE ENGINE​

2.5.16. ELECTRICAL SYSTEM​

2.5.17. SAFE LIGHTING​

2.5.18. WASTE MATERIALS​

2.5.19. CLEANERS​

2.5.20. SEALS​

2.6. BATTERY SAFETY, MAINTENANCE AND WARNINGS​

2.7. WARNING LABELS & DECALS​

2.7.1. “READ THE OPERATING AND MAINTENANCE MANUAL” LABEL​

2.7.2. “KEEP AWAY FROM WORKING AREA” WARNING LABEL FOR BACKHOE​

2.7.3. “KEEP AWAY FROM WORKING AREA” WARNING LABEL FOR LOADER​

2.7.4. LOADER LIFT CYLINDER LOCK WARNING LABEL​

2.7.5. “DO NOT PINCH YOUR HANDS” WARNING LABEL​

2.7.6. “DO NOT PINCH YOUR FEET” WARNING LABEL​

2.7.7. "STOP THE ENGINE, REMOVE THE IGNITION KEY AND READ THE OPERATION MANUAL BEFORE CHECKING AND SERVICING HOT AND ROTATING PARTS" WARNING LABEL​

2.7.8. ELECTRICAL EQUIPMENT WARNING LABEL​

2.7.9. BACKHOE LOCK WARNING LABEL​

2.7.10. FUEL TANK LABEL​

2.7.11. HYDRAULIC OIL TANK LABEL​

2.7.12. BATTERY CUT-OFF RELAY WARNING LABEL​

2.7.13. SAFE WORKING LOAD WARNING LABEL​

2.7.14. EMERGENCY EXIT WARNING LABEL​

2.7.15. ANTI-FRIEZE WARNING LABEL​

2.7.16. BATTERY WARNING LABEL​

2.7.17. AIR FILTER WARNING LABEL​

2.7.18. EMISSION CONTROL SYSTEM INFORMATION AND WARNING LABEL​

2.8. PROHIBITED MACHINE OPERATION​

2.8.1. DO NOT USE THE SLEWING FORCE OF THE BACKHOE FOR GRADING​

2.8.2. DO NOT HAMMER WITH THE BUCKET​

2.8.3. NEVER USE THIS MACHINE OTHER THAN ITS INTENDED USE​

2.8.4. DO NOT USE THE BACKHOE LOADER FOR LIFTING PEOPLE​

2.8.5. DO NOT IMPACT HYDRAULIC CYLINDERS TO STROKE END REPEATEDLY​

2.8.6. NEVER EXCEED THE CAPACITY OF THE MACHINE​

2.8.7. DO NOT USE BUCKET TO BREAK OR CUT​

2.8.8. DO NOT DRIVE WITH THE STABILIZERS EXTENDED​

2.8.9. END OF WORKSHIFT MAINTENANCE & INSPECTION​

3. DESCRIPTION

3.1. A/C CONSOLE​

3.2. STARTER SWITCH​

3.3. RIGHT HAND SIDE CONSOLE​

3.3.1. FRONT ATTACHMENT SWITCH​

3.3.2. PARKING (HAND) BRAKE SWITCH​

3.3.3. HAZARD WARNING LIGHT SWITCH​

3.3.4. FRONT WINDOW WIPER AND WASHER SWITCH​

3.3.5. HIGH FLOW / LOW FLOW ATTACHMENT SWITCH (OPTIONAL)​

3.3.6. REAR WINDOW WIPER AND WASHER SWITCH​

3.3.7. ROTATING BEACON SWITCH​

3.3.8. FRONT & REAR WORKING LIGHTS SWITCH​

3.3.9. HEADLIGHTS & TAIL LIGHTS SWITCH​

3.3.10. “DIG&TRAVEL” / “DIG ONLY” / “LOAD&TRAVEL” MODE SELECTION SWITCH​

3.3.11. “DPF REGENERATION INHIBIT” SWITCH​

3.3.12. INSTRUMENT PANEL​

3.4. THROTTLE DIAL​

3.5. LEFT HAND SIDE CONSOLE​

3.5.1. RIGHT / LEFT STABILIZER SWITCHES​

3.5.3. HYDRAULIC CLAMPING SWITCH​

3.5.4. CONTROL LEVERS (JOYSTICK) LOCK SWITCH​

3.5.5. ENGINE EMERGENCY STOP SWITCH​

3.6. OPERATOR’S SEAT​

3.7. CONTROL LEVERS​

3.7.1. TRAVEL AND LOADER POSITION​

3.7.2. BACKHOE POSITION​

3.8. THROTTLE PEDAL​

3.9. WINDOWS​

3.9.1. SIDE WINDOWS​

3.9.2. REAR WINDOW​

3.10. INTERIOR LIGHT​

3.10.1.1. OPENING THE ENGINE HOOD​

3.11. TOOLBOX​

3.12. STOWAGE BOX FOR OBJECTS​

4. OPERATION

4.1. GENERAL CONTROL​

4.1.1. TYRE INSPECTION​

4.1.2. GETTING IN AND OUT OF THE CAB​

4.2. ENGINE​

4.2.1. BEFORE STARTING THE ENGINE​

4.2.2. STARTING THE ENGINE​

4.3. AFTERTREATMENT SYSTEM OPERATION​

4.3.1. REMOVAL OF ASH FROM DPF​

4.3.2. DPF REGENERATION INHIBIT​

4.3.3. DPF REGENERATION​

4.3.4. DPF REGENERATION ESCALATION LEVELS​

4.4. BASIC PRECAUTIONS FOR OPERATION IN COLD WEATHER​

4.5. DRIVING THE MACHINE​

4.5.1. TRAVELING IN REVERSE DIRECTION​

4.6. PREPARATIONS FOR TRAVEL​

4.6.1. TESTING THE PARKING BRAKE​

4.7. STOPPING AND PARKING THE MACHINE​

4.8. ENGAGING ATTACHMENT SAFETY LOCKS​

4.8.1. LOADER ARM SAFETY STRUT​

4.8.2. ENGAGING LOADER ARM SAFETY STRUT​

4.8.3. DISENGAGING SAFETY STRUT​

4.8.4. ENGAGING BACKHOE BOOM LOCK​

4.8.5. DISENGAGING BACKHOE BOOM LOCK​

4.8.6. STABILIZER SHOE LOCK​

4.9. CONTROLLING HYDRAULIC CLAMP CYLINDERS​

4.10. SIDESHIFTING THE BACKHOE​

4.11. TELESCOPIC ARM (OPTIONAL)​

4.11.1. TELESCOPIC ARM SAFETY LOCK​

4.11.2. CONTROLLING THE TELESCOPIC ARM​

4.11.3. TELESCOPIC ARM - HYDRAULIC BREAKER SELECTING VALVE​

4.12. THE LOADER OPERATION​

4.12.1. LOADING TRUCKS​

4.12.2. LEVELING WITH A LOADER​

4.13. THE BACKHOE OPERATION​

4.13.1. HINTS ON OPERATION OF BACKHOE​

4.13.2. CORRECT DIGGING METHOD​

4.13.3. EXCAVATION ON SLOPES​

4.13.4. LOWERING THE ATTACHMENTS IN CASE OF UNEXPECTED POWER CUT-OFF​

4.14. REPLACING ATTACHMENTS​

4.14.1. LOADER ATTACHMENT (QUICK COUPLER)​

4.14.2. BACKHOE ATTACHMENT​

4.14.3. REPLACING BUCKET TEETH​

4.15. TRANSPORTING THE MACHINE​

4.16. TOWING PROCEDURE FOR A DISABLED MACHINE​

4.17. LIFTING BY A CRANE​

4.18. PRESERVING THE MACHINE FOR STORAGE​

4.18.1. MAINTENANCE OF THE MACHINE DURING AND AFTER STORAGE​

4.19. INSTRUCTIONS ON WITHDRAWAL FROM USE AND UTILIZATION​

5. TROUBLESHOOTING

5.1. ENGINE MALFUNCTIONS​

5.2. HYDRAULIC SYSTEM MALFUNCTIONS​

5.3. ELECTRICAL SYSTEM MALFUNCTIONS​

6. MAINTENANCE

6.1. MAINTENANCE PRECAUTIONS​

6.1.1. STOP THE ENGINE AND PARK THE MACHINE​

6.1.2. ATTACH “DO NOT OPERATE” WARNING​

6.1.3. ENGAGE ATTACHMENT SAFETY LOCKS​

6.1.4. WEAR PROTECTIVE CLOTHING​

6.1.5. KEEP THE MACHINE CLEAN​

6.1.6. PREVENT CONTAMINATION​

6.1.7. HOT SURFACES & FLUIDS​

6.1.8. WARM UP THE ENGINE OIL​

6.1.9. DISPOSAL OF HAZARDOUS WASTE​

6.1.10. SEALS & O–RINGS​

6.1.11. RELEASE RESIDUAL HYDRAULIC OIL PRESSURE​

6.1.12. HANDLING POLYMERS AND ELASTOMERS CONTAINING FLUORO-CARBON​

6.1.13. PRECAUTIONS WHEN WORKING WITH A/C REFRIGERANTS​

6.1.14. PRECAUTIONS TO BE TAKEN DURING WORKING WITH EXHAUST PIPE​

6.1.15. USE OF BIODEGRADABLE SYNTHETIC OILS​

6.1.16. DISPOSAL OF WASTES AND PROTECTION OF THE ENVIRONMENT​

6.2. PERIODIC MAINTENANCE​

6.2.1. FIRST 50 HOURS MAINTENANCE​

6.3. INSPECTION & MAINTENANCE CHART​

6.4. ENGINE PARTS​

6.5. TABLE of LUBRICANTS & FLUIDS​

6.5.1. COOLANT​

6.5.2. DIESEL FUEL​

6.6. PRE-START INSPECTION &MAINTENANCE (EVERY 8 HOURS)​

6.6.1. INSPECT THE ENGINE FOR LEAKS AND FOR LOOSE CONNECTIONS​

6.6.2. CHECKING ENGINE OIL LEVEL​

6.6.3. CHECKING COOLANT LEVEL​

6.6.4. CHECKING FUEL LEVEL​

6.6.5. CHECKING HYDRAULIC OIL LEVEL​

6.6.6. CHECKING THE TYRE PRESSURE​

6.6.7. CHECKING THE DRIVE BELT TENSION​

6.6.8. GREASING​

6.7. WEEKLY (EVERY 50 HOURS) INSPECTION & MAINTENANCE​

6.7.1. DRAINING THE FUEL TANK​

6.7.2. CHECKING THE FUEL PIPES AND CLAMP BANDS​

6.7.3. DRAINING THE FUEL TANK WATER AND SEDIMENT​

6.7.1. CHECKING AND READJUSTING WEAR PADS OF TELESCOPIC ARM​

6.7.2. CHECKING THE CLEARANCE OF INNER PLATES OF THE STABILIZERS​

6.7.3. CHECKING THE ROPS/FOPS OPERATOR’S CABIN​

6.7.1. CHECKING THE ELECTROLYTE LEVEL OF BATTERY​

6.7.2. CHECKING CHAIN HOUSING OIL LEVEL​

6.8. EVERY 250 HOURS INSPECTION & MAINTENANCE​

6.8.1. CHECKING RADIATOR HOSES AND CLAMP BANDS​

6.8.2. REPLACING PILOT LINE FILTER​

6.8.3. CHECK INTAKE AIR LINE​

6.9. EVERY 500 HOURS INSPECTION & MAINTENANCE​

6.9.1. CHANGING ENGINE OIL​

6.9.2. REPLACING FUEL FILTER ELEMENTS​

6.9.3. CLEANING SEDIMENT IN THE FUEL TANK​

6.9.4. CLEANING COOLING SYSTEM RADIATOR INTERIOR​

6.9.5. REPLACING THE FAN BELT​

6.9.6. REPLACING THE HYDRAULIC RETURN FILTER​

6.9.7. REPLACING AIR-CONDITIONER FILTER​

6.9.8. REPLACING WATER SEPARATOR FILTER​

6.10. EVERY 1000 HOURS INSPECTION & MAINTENANCE​

6.10.1. CHECKING AND ADJUSTING ENGINE VALVE CLEARANCE​

6.10.2. CHANGING THE HYDRAULIC OIL AND THE SUCTION STRAINER​

6.11. EVERY 1500 HOURS INSPECTION & MAINTENANCE​

6.11.1. CHANGING OIL SEPARATOR ELEMENT​

6.11.2. CHECKING & CLEANING PCV VALVE (POSITIVE CRANKCASE VENTILATION VALVE)​

6.11.3. CHECKING INJECTION PRESSURE AT FUEL INJECTION NOZZLE​

6.11.4. CHECKING EGR COOLER​

6.12. EVERY 2000 HOURS INSPECTION & MAINTENANCE​

6.12.1. CHANGING THE CHAIN HOUSING OIL​

6.13. EVERY 3000 HOURS INSPECTION & MAINTENANCE​

6.14. ANNUAL INSPECTION & MAINTENANCE​

6.14.1. CHECKING INTAKE AIR LINE​

6.14.2. CHECKING EXHAUST MANIFOLD FOR CRACKS OR GAS LEAK AND FOR LOOSENESS OR DAMAGE​

6.14.3. COOLANT​

6.15. BIENNIAL INSPECTION & MAINTENANCE​

6.16. CONTROLS TO BE PERFORMED WHEN NECESSARY​

6.16.1. CHANGING AIR FILTER​

6.16.2. BLEEDING THE FUEL SYSTEM​

6.16.3. REPLACING FUSES​

6.16.4. REPLACING BATTERY​

6.16.5. DISCONNECTING BATTERY OR BATTERY CABLE​

6.16.6. REPLACING LIGHT BULBS​

7. SPECIFICATIONS

7.1. HMK 62 SS WORKING RANGES & DIMENSIONS ( IN MM)​

7.2. LIFTING REGULATIONS AND SAFE WORKING LOADS (SWL)​

7.2.1. LIFTING REGULATIONS​

7.2.2. SAFE WORKING LOADS (LOADER)​

7.2.3. SAFE WORKING LOADS (BACKHOE)​

7.3. SOUND and VIBRATION​

7.3.1. SOUND​

7.3.2. VIBRATION​

8. OPTIONAL EQUIPMENT

8.1. LOADER GROUP​

8.1.1. MULTI PURPOSE BUCKET​

8.1.2. GENERAL PURPOSE BUCKET​

8.1.3. LEVELLING BLADE​

8.1.4. FORK​

8.1.5. HIGH FLOW HYDRAULIC LINE​

8.2. BACKHOE GROUP​

8.2.1. BUCKET​

8.2.2. EXTENDABLE ARM (TELESCOPIC ARM)​

8.2.3. HYDRAULIC BREAKER​

8.2.4. STABILIZER RUBBER PAD​

8.2.5. SWING LOCKING SYSTEM​

8.2.6. DOUBLE ACTING BACKHOE LINE​

9. APPENDIX

9.1. USAGE OF HAND SIGNALS​

9.2. TABLE OF TORQUE VALUES FOR FASTENERS​

9.3. COMMUNICATION INFORMATION​

9.3.1. PLANTS AND AFTER SALES SERVICES​