Haulotte Telescopic Booms HT43 RTJ PRO HT132 RTJ PRO Service Repair Manual 4001322580 03.2025 EN

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Haulotte Telescopic Booms HT43 RTJ PRO HT132 RTJ PRO Service Repair Manual 4001322580 03.2025 EN
Size: 10.40 MB
Format: PDF
Language: English
Brand: Haulotte
Type of Machine: Telescopic Booms
Type of Manual: Service Manual, Repair Manual, Wiring Diagram, Hydraulic Diagram
Model: Haulotte HT43 RTJ PRO, HT132 RTJ PRO Telescopic Booms
Part Number: 4001322580
Publication Date: 03.2025
Number of Pages: 150 Pages

Contents:
Responsibilities and commitments
1 Foreword
2 Responsibilities
2.1 Owner's responsibility
2.1.1 Product modification
2.2 Technician's responsability
3 HAULOTTE® commitments
3.1 HAULOTTE Services®
3.2 Training
3.3 Product information
3.3.1 Implementing manufacturer safety campaigns
4 Conditions of warranty
Safety
1 General safety rules
1.1 Uncontrolled movement Hazard
1.2 Electric Shock Hazards
1.3 Explosion / Fire Hazards
2 Safety rules energy source motorization
2.1 General safety and specific interventions on the thermal engine
Familiarization
1 Display Panel (LED'S 1 - 10)
2 List of actuators and sensors
2.1 Sensors and actuators
3 Consumables (Oils - Fuels - Engine oil - Coolant level...)
3.1 Fuel
3.1.1 General Specifications
3.1.2 Other fuels
3.2 Engine oil
3.3 Hydraulic oil
3.4 Gear motor oil
3.5 Coolant
3.6 Cylinder storage oil
3.7 Grease
3.8 Marine protection
3.9 Consumables
4 Movement speed
Machine sheets
Machine sheets
MS0001 - Structural part inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
4.1 Daily inspection
4.2 Major inspection
4.3 Functional tests
4.4 Dynamic tests
4.5 Structural test
MS0002 - Pins and bearing inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
5 Criteria of replacement
6 Procedure of reassembly
6.1 Pins and bushes
6.2 Bearings
MS0003 - Cylinder inspection
1 Warning
2 Risk prevention
3 You will need
4 Control and maintenance
4.1 Visual inspections
4.2 Functional tests
4.3 Major inspection
E004 - Fuel tank
1 Preliminary procedure
2 Filling-up
3 Additional operation
MS0004 - Braking test procedure
1 Warning
2 Risk prevention
3 You will need
4 Test procedure
MS0005 - Torque Values
1 Metric torque chart
2 SAE fastener torque chart
3 Hydraulic couplings and hoses tightening torque charts
E007 - Screws, bolts and nuts
1 Torque (coarse thread)
2 Torque (fine thread)
E016-1 - Chains
1 You will need
2 Preliminary procedure
3 Lubrication
4 Check the condition of the chains
5 Check the tension of the chains
6 Replacing the chains
E016-2 - Cables
1 You will need
2 Preliminary procedure
3 Checking the cable transmission system
4 Check the tension of the cables
5 Replacing the cables
MS0031 - Overload system
1 You will need
2 Level of knowledge required
3 Safety instructions
4 Periodic inspection
5 Calibration procedure
5.1 Configuring the machine before start calibration
5.2 Connection and use console
5.3 Procedure
5.4 Reset of the Zero (empty cage) value
5.5 Calibration using a fixed known weight of 250 kg (551 lbs)
5.6 Calibration with a known weight of any value between 75 kg (165 lbs) and 300 kg (662 lbs)
5.7 Fault codes linked to the overload system
6 Checks
E041 - Generator option (For HT132RTJ PRO only)
1 Preliminary procedure
2 Power supply voltage control
3 Differential protection control
4 Additional operation
E048 - Cable carrier cat track
1 Preliminary procedure
2 Control
3 Additional operation
E053 - Specific adjustment procedure HT43RTJ PRO - HT132RTJ PRO
1 Preliminary procedure
2 Cable and chain tension
3 Additional operation
MS0133 - Universal plug
1 You will need
2 Procedure
Trouble shooting
1 Trouble shooting
1.1 Recommendations
1.2 Description
1.3 Requirements
1.4 Failures list
1.4.1 List of failures per category
Electric and hydraulic diagrams
1 Wiring diagram
1.1 Electric diagram
2 Hydraulic diagram
2.1 Hydraulic diagram
Records
1 Intervention register