Hangcha XH Series 12t-16t CPD120-XHXL2G to CPD160-XHXL2G Service Manual 2025

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Hangcha XH Series 12t-16t CPD120-XHXL2G to CPD160-XHXL2G Service Manual 2025
Size: 11.90 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Forklift Truck
Type of Manual: Service Manual, Wiring Diagrams, Hydraulic Diagrams
Model: Hangcha XH Series 12t-16t CPD120-XHXL2G CPD140-XHXL2G CPD160-XHXL2G Forklift Truck
Publication Date: 2025
Number of Pages: 223 Pages

Contents:
1.Lithium-Ion Battery

1.1 Instructions And Precautions For Use​

1.2 Structure And Size​

1.3 Daily Maintenance​

1.4 Safe Operation Specification​

2 Motor

2.1 Traction Motor​

2.2 Oil Pump Motor​

2.3 Ac Motor Maintenance​

3 Drive System

3.1 Removal​

3.2 Disassembly​

3.3 Drive Axle​

4 Steering System

4.1 Structure Introduction​

4.2 Steering Device Structure​

4.3 Steering Axle​

4.4 Installation Of Steering System​

4.5 Removal And Adjustment Of Steering Axle​

4.6 Fault Diagnosis And Troubleshooting Of Steerin​

4.7 Steering Cylinder​

5 Brake System

5.1 Control Hydraulic Line​

5.2 Brake Control​

5.3 Front Axle Valve Block​

5.4 Accumulator​

5.5 Brake Charging Valve​

5.6 Bleed Air From Brake System​

5.7 Troubleshooting​

6. Body System

6.1 Overview​

6.2 Front Panel Assembly​

6.3 Hood Assembly​

6.4 Battery Box Assembly​

6.5 Mast Lubricating Hose Assembly​

6.6 Left/Right Headlight Bracket Assembly​

6.7 Right Door Assembly​

6.8 Counterweight Assembly​

6.9 Starting Battery Door Assembly​

6.10 Seat Assembly​

7 Hydraulic System

7.1 Hydraulic System Structure​

7.2 Fault And Troubleshooting​

7.3 Oil Pump Device Assembly​

7.4 Multi-Way Valve​

7.5 Governor Valve​

7.6 Fully Hydraulic Steering Gear​

8. Lifting System

8.1 Overview​

8.2 Commissioning Data​

8.3 Fault Diagnosis And Troubleshooting​

8.4 Mast Disassembly And Installation​

9 Controller

9.1 Overview​

9.2 Controller Fault Code​

10 Electrical Accessories

10.1 Layout Of Key Components Of Electrical System​

10.2 Lighting System​

10.3 Switch​

10.4 Thermal Management System​

11. Schematic Diagram

11.1 Electrical Schematic Diagram​

11.2 Hydraulic System Schematic Diagram​

11.3 Cab Electrical Schematic Diagram​

12 Cab

12.1 Cab Frame​

12.2 Cab Door Assembly​

12.3 Cab Rear Wiper​

12.4 Cab Front Wiper​

12.5 Can Fan​

13. Bolt Tightening Torque Table