Hangcha XE Series 1.5t-5.0t CPD15-XEYS-SI to CPD50-XEYS-SI Maintenance Manual 2025

[Hyundai]

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Hangcha XE Series 1.5t-5.0t CPD15-XEYS-SI to CPD50-XEYS-SI Maintenance Manual 2025
Size: 50.54 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Electric Forklift Truck
Type of Manual: Maintenance Manual, Wiring Diagrams, Hydraulic Diagrams
Model: Hangcha XE Series 1.5t-5.0t Electric Forklift Truck
CPD15-XEY2-SI CPD18-XEY2-SI CPD20-XEY2-SI CPD25-XEY2-SI CPD30-XEY2-SI CPD35-XEY2-SI
CPD38-XEY2-SI CPD20-XEXY2-SI CPD40-XEXY2-SI CPD30-XEY2H1-SI CPD35-XEY2H1-SI
CPD38-XEY2H1-SI CPD20-XEY2H-SI CPD25-XEY2H-SI CPD30-XEY2H-SI CPD35-XEY2H-SI
CPD38-XEY2H-SI CPD40-XEY2-SI CPD45-XEY2-SI CPD50-XEY2-SI
CPD50-XEXY2-SI CPD40-XEY2-SIGW CPD45-XEY2-SIGW CPD50-XEY2-SIGW CPD50-XEXY2-SIGW
CPD20-XEY2H2-SI CPD25-XEY2H2-SI CPD30-XEY2H2-SI CPD35-XEY2H2-SI
CPD38-XEY2H2-SI CPD15-XEY2HA-SI CPD18-XEY2HA-SI CPD20-XEY2HA-SI CPD25-XEY2HA-SI
CPD27-XEY2HA-SI CPD30-XEY2HA-SI CPD35-XEY2HA-SI CPD38-XEY2HA-SI CPD20-XEXY2HA-SI
Publication Date: 2025
Number of Pages: 748 Pages

Contents:
1. Lithium-Ion Battery

1.1 Instructions And Precautions For Use​

1.2 Structure And Size​

1.3 Definition Of Charging Socket Interfaces​

1.4 Daily Maintenance​

1.5 Internal Components​

1.6 Structure Of The Lithium-Ion Battery​

1.7 Fault Diagnosis​

1.8 Battery Maintenance​

1.9 Battery Common Fault Diagnosis​

2 Transmission System

2.1 Overview Of The Transmission System​

2.2 Transmission System Disassembly​

2.3 Drive Axle​

2.4 Transmission​

2.5 Tires​

3 Steering Device And Steering Axle

3.1 Overview​

3.2 Steering Device​

3.3 Steering Axle​

4. Braking System

4.1 Overview​

4.2 Service Brake And Brake Master Cylinder​

4.3 Hand Brake​

4.4 Service Brake​

Park The Forklift On A Level And Solid Surface, Th​

Use A Hydraulic Jack Near The Front Wheel To Lift​

1.Remove The 6 Hub Nuts (1) From The Wheel Rim And​

Fig. 4-13​

Fig. 4-14​

4.Pull Out The Half Shaft, Loosen The 2 Screws (It​

Fig. 4-15​

Fig. 4-16​

Fig. 4-17​

Fig. 4-18​

Fig. 4-19​

Fig. 4-20​

Fig. 4-25​

Fig. 4-26​

Fig. 4-27​

4.4.2.3 Install​

Fig. 4-28​

Fig. 4-29​

Fig. 4-30​

4.Install The Brake Cable Assembly And Clip The E​

Fig. 4-31​

Fig. 4-32​

Fig. 4-33​

7.Install The Left Gap Adjuster Assembly (9) And​

Fig. 4-34​

Fig. 4-36​

5.Unscrew The 2 Screws.​

Fig. 4-37​

6.Install The Locking Piece So That Its Hole Match​

7.Screw On The Brake Washer. (The Locating Pin Of​

Fig. 4-38​

8.Turn The Hub Forward And Backward For 2-3 Turns,​

Fig. 4-39​

9.Measure The Axial Clearance Of The Hub With (4)​

Fig. 4-40​

10.Use The Locating Pin (5) To Guide And Position​

Fig. 4-41​

11.Tighten The 6 Screws.​

12.Turn The Wheel Clockwise While Pressing The Bra​

13.Remove The Hydraulic Jack And Wood Pads. Start​

4.5 Electromagnetic Brake(Optional)​

4.6 Fault Diagnosis And Troubleshooting​

5. Truck Body

5.1 Overview​

5.2 Dashboard Assembly​

5.3 Machine Hood And Floor Assembly​

5.4 Battery Clamping Device​

5.5 Counterweight​

5.6 Overhead Guard​

5.7 Seat​

6. Hydraulic System

6.1 Overview Of Hydraulic System​

6.2 Oil Pump Device​

6.3 Multi-Way Valve​

6.5 Hydraulic Oil Tank​

6.6 Electromagnetic Proportional Control Valve (O​

6.7 Priority Valve (Optional Thumb Switch)​

6.8 Steering Gear​

Cpd20-Xexy2ha-Si​

Cpd30-35-38-Xey2-Si​

Cpd30-35-38-Xey2h1-Si​

Cpd20-25-Xey2-Si​

Cpd20-25-Xey2h-Si​

Cpd30-35-38-Xey2h-Si​

-202403​

Cpd30-35-38-Xey2ha-Si​

202403-​

Cpd40-45-Xey2-Si​

Cpd50-Xey2-Si​

Cpd50-Xexy2-Si​

Cpd40-45-Xey2-Sigw​

Cpd50-Xey2-Sigw​

6.9 Common Fault Diagnosis And Troubleshooting​

7. Motor

7.1 Traction Motor​

7.2 Oil Pump Motor​

7.3 Motor Maintenance​

7.4 Precautions For Disassembly​

7.5 Replacement Of The Speed Sensor And Temperatu​

8. Mast

8.1. Overview​

8.2 Parameters For Adjustment​

8.3 Main Structural Components Of The Lifting Asse​

8.4 Disassembly, Assembly And Adjustment Of The L​

8.5 Fault Diagnosis And Troubleshooting​

9. Controller

9.1 Overview​

9.2 Features​

9.3 Traction Controller Fault Codes (E1 Series)​

9.4 Troubleshooting For Traction Controller Fault​

9.5 Oil Pump Controller Fault Codes (E3 Series)​

9.6 Troubleshooting For Oil Pump Controller Fault​

9.7 Checks And Adjustment For The Parameters Of T​

9.8 Disassembly And Assembly​

10 Electrical Components

10.1 Dashboard​

10.2 Lighting System​

10.3 Switch​

10.4 Fuse​

10.5 Others​

10.6 Common Faults And Troubleshooting Of The Ele​

Whether The Angle Sensor Line Is Disconnected
Yes: Line Problem, Repair Line.
No: Unplug The Angle Sensor And Measure Whether Th
Yes: The Angle Sensor Is Damaged. Replace The Angl
No:If The Power Supply Cable Of The Angle Sensor O
11. Schematic Diagrams

11.1 Braking Schematic Diagram​

11.2 Hydraulic Schematic Diagram​

11.3 Electrical Schematic Diagram​

12. Cab

12.1 Cab Overhead Guard​

12.2 Cab Door Assembly​

12.3 Cab Rear Window Assembly​

12.4 Cab Front Windshield Assembly​

12.5 Cab Fan​

12.6 Electrical Schematic Diagram For The Cab​

13 Main Accessories

13.1 Thumb Switch​

13.2 Attachments​

14. Bolts Tightening Torque Table