Hangcha XC Series 1.5t-3.8t CPD15-XCY2-SI to CPD38-XCY2-SI Maintenance Manual 2023

[Hyundai]

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Hangcha XC Series 1.5t-3.8t CPD15-XCY2-SI to CPD38-XCY2-SI Maintenance Manual 2023
Size: 20.47 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Forklift Truck
Type of Manual: Maintenance Manual, Wiring Diagrams, Hydraulic Diagrams
Model: Hangcha XC Series 1.5t-3.8t Forklift Truck
CPD15-XCY2-SI CPD18-XCY2-SI CPD20-XCY2-SI CPD25-XCY2-SI CPD30-XCY2-SI CPD35-XCY2-SI
CPD38-XCY2-SI CPD20-XCY2-SIGW CPD25-XCY2-SIGW CPD30-XCY2-SIGW CPD35-XCY2-SIGW
CPD20-XCY2H-SI CPD25-XCY2H-SI CPD27-XCY2H-SI CPD30-XCY2H-SI CPD35-XCY2H-SI CPD20-XCXY2-SI
Publication Date: 2023
Number of Pages: 344 Pages

Contents:
1. Lithium-Ion Battery

1.1 Instructions And Precautions For Use​

1.2 Structure And Size​

1.3 Maintenance​

1.4 Lithium-Ion Battery Working Principle​

1.5 Internal Components​

1.6 Fault Diagnosis​

1.7 Commonly Used Equipment Tools And Host Comput​

1.8 Battery Repair Process​

1.9 Lithium-Ion Battery Common Fault Diagnosis​

2 Transmission System

2.1 Overview Of The Transmission System​

2.2 Transmission System Disassembly​

2.3 Drive Axle​

2.4 Gear Box​

3 Steering Device And Steering Axle

3.1 Overview​

3.2 Steering Device​

3.3 Steering Axle​

3.4 Fully Hydraulic Steering Gear​

3.5 Steering Cylinder​

3.6 Troubleshooting And Corrections On The Steeri​

4. Braking System

4.1 Overview​

4.2 Foot Brake And Brake Master Cylinder​

4.3 Hand Brake​

4.4 Foot Brake​

4.5 Fault Diagnosis And Troubleshooting​

5. Truck Body

5.1 Overview​

5.2 Door Assembly​

5.3 Machine Hood And Floor Assembly​

5.4 Battery Disassembly And Fastening Device​

5.5 Dashboard Assembly​

5.6 Counterweight Assembly​

5.7 Driver's Seat Assembly​

5.8 Overhead Guard​

6. Hydraulic System

6.1 Overview Of Hydraulic System​

6.2 Oil Pump Device​

6.3 Multi-Way Valve​

6.4 Oil Tank​

7. Motor

7.1 Traction Motor​

7.2 Oil Pump Motor​

7.3 Motor Maintenance​

7.4 Precautions For Disassembly​

7.5 Replacement Of The Speed Sensor And Temperatu​

8. Mast

8.1. Overview​

8.2 Parameters For Assembly And Adjustment​

8.3 Fault Diagnosisand Troubleshooting​

8.4 Mast Disassembly, Assembly And Adjustment​

9. Controller

9.1 Overview​

9.2 Features​

9.3 Traction Controller Fault Codes (E1 Series)​

9.4 Troubleshooting For Traction Controller Fault​

9.5 Oil Pump Controller Fault Codes (E3 Series)​

9.6 Troubleshooting For Oil Pump Controller Fault​

9.7 Checks And Adjustment For The Parameters Of T​

9.8 Disassembly And Assembly​

10 Electrical Components

10.1 Dashboard​

10.2 Lighting System​

10.3 Switch​

10.4 Fan​

10.5 Other Electrical Components​

10.6 Common Faults And Troubleshooting Of The Elec​

11. Schematic Diagrams

11.1 Braking Schematic Diagram​

11.2 Hydraulic Schematic Diagram​

11.3 Electrical Schematic Diagram​

12. Cab

12.1 Cab Overhead Guard​

12.2 Cab Door Assembly​

12.3 Cab Rear Window Assembly​

12.4 Cab Front Windshield Assembly​

12.5 Cab Fan​

12.6 Electrical Schematic Diagram For The Cab​

13. Bolts Tightening Torque Table