Hangcha X Series 1.2t-3.0t CBD12-XT1S-SI to CBD30-XT1S-SI Maintenance Manual 2023

[Hyundai]

Download this document, you need 1605 Gallons

Hangcha X Series 1.2t-3.0t CBD12-XT1S-SI to CBD30-XT1S-SI Maintenance Manual 2023
Size: 11.41 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Pallet Stacker
Type of Manual: Maintenance Manual, Wiring Diagrams, Hydraulic Diagram
Model: Hangcha X Series 1.2t-3.0t Pallet Stacker
CBD20-XT1-SI CBD30-XT1-SI CBD20-XT1S-SI CBD30-XT1S-SI CDD12-XT1-SI CDD14-XT1-SI
CDD16-XT1-SI CDD20-XT1-SI CDD12-XT1S-SI CDD14-XT1S-SI CDD16-XT1S-SI CDD20-XT1S-SI
Publication Date: 2023
Number of Pages: 149 Pages

Contents:
Preface
I. Lithium-Ion Battery

1.1 Precautions​

1.2requirements On Assembly Protection And Tools​

1.3 Structure And Size​

1.4 Structure Of The Lithium-Ion Battery​

1.5 Working Principle Of The Lithium-Ion Battery​

1.6 Disassembly And Assembly Of The Lithium-Ion Ba​

1.7 Voltage Detection Of The Battery Discharge​

1.8 Lithium-Ion Battery Common Fault Diagnosis​

Ii. Driving System

2.1 Overview Of The Driving System (Stand-Up Type)​

2.2 Disassembly And Assembly Of The Driving System​

2.2.1 Removing The Driving System From The Truck​

2.2.2 Disassembly Of The Driving Unit​

2.3 Drive Motor​

2.4 Steering Motor​

2.5 Transmission​

Fig. 2-5 Gearbox Exploded Diagram​

1. Shim​

2. Tapered Roller Bearing​

3. Tapered Roller Bearing​

4. Washer​

5. Oil Seal​

6. Bushing​

7. Driving Spiral Bevel Gear​

8. Driven Spiral Bevel Gear​

9. Washer​

10. Adjusting Shim​

11. O-Ring​

12. Cover​

13. Hexagon Socket Cap Screw​

14. Tapered Roller Bearing​

15. Tapered Roller Bearing​

16. Driven Gear​

17. Nut​

18. Drive Gear​

19. Shim​

20. Housing​

21. Sealing Gasket​

22. Hexagonal Socket Screw Plug​

23. Magnetic Screw Plug​

24. Output Flange​

25. Double-Threaded Stud​

26. Nameplate​

27. Locknut​

28. Hexagonal Nut With Flange​

29. Steering Gear Ring​

30. Cylindrical Pin​

31. Hexagon Socket Cap Screw​

32. Vent Plug​

33. Hexagon Socket Cap Screw​

34. Hexagon Socket Cap Screw​

35. Hexagon Socket Cap Screw​

36. O-Ring​

37. Plastic Plug Cover​

38. Steering Bearing​

2.5.2 Main Technical Parameters Of The Gearbox​

2.5.3 Precautions For Installation And Use​

2.5.4 Gearbox Disassembly​

1. Remove The Driving Unit From The Truck Body And​

2. Disassemble The Drive Gear (1) From The Gearbox​

3.Use A 5mm Allen Wrench To Remove The Hexagonal S​

4.Use A 5mm Allen Wrench To Remove The 3 Hexagon S​

5.Use A 5mm Allen Wrench To Remove The 7 Hexagon S​

6. Use A 4mm Allen Wrench To Remove The 8 Hexagon​

7. Use A 38mm Hexagon Socket To Remove The Lock Nu​

8. Remove The 5 Double-Threaded Studs (18).​

9. Use A 24mm Hexagon Socket To Remove The Nut (30​

10. This Completes The Gearbox Disassembly.​

2.5.5 Gearbox Assembly​

2.5.6 Gearbox Fault Analysis​

2.6 Electromagnetic Brake​

Keep The Brake Free From Greasy Dirt During Mount​

Iii. Steering Control System

3.1 Overview Of The Steering Control System​

3.2 Steering Control System Structure​

3.3 Disassembly And Assembly Of The Steering Contr​

3.4 Control Handle​

3.5 Modular Internal Handle Removal​

3.6 Hand Shank Common Faults​

Iv. Wheel System

4.1 Overview Of The Wheel System​

4.2 Disassembly And Assembly Of The Wheel System​

4.3 Auxiliary Wheel Height Adjustment​

V. Truck Body System

5.1 Overview Of The Truck Body System​

5.2 Guardrail Assembly​

5.3 Guardrail Disassembly And Assembly​

5.4 Floor Assembly​

5.5 Disassembly And Assembly Of The Floor Assembly​

5.6 Disassembly And Assembly Of The Hood Cover.​

Vi. Hydraulic System

6.1 Hydraulic System Structure​

6.2 Hydraulic Unit​

6.4 Parameters Of The Hydraulic Unit​

6.5 Pressure Adjustment Of The Main Safety Valve​

6.6 Fault Diagnosis And Troubleshooting​

Vii. Lifting System (Stacker)

7.1 Parameters For Adjustment​

7.3.1 Chain​

7.3.2 Mast​

7.3.3 Left And Right Lifting Cylinder, Free Liftin​

Viii. Controller

8.1 Overview​

8.2 Table Of Faults And Troubleshooting​

8.3 Fault Diagnosis​

8.3.1 Controller Overcurrent Fault​

8.3.2 Current Sensor Fault​

8.3.3 Precharge Fault​

8.3.4 Severe Under-Temperature Of The Controller​

8.3.5 Severe Over-Temperature Of The Controller​

8.3.7 Severe Over-Voltage Of The Busbar​

8.3.8 Controller Over-Temperature Alarm​

8.3.10 Motor Over-Temperature Alarm​

8.3.11 Motor Temperature Sensor Fault​

8.3.12 Brake Failure​

8.3.13 Ab Pulse Feedback Cross Self-Test Fault​

8.3.14 Phase Loss Of The Motor​

8.3.15 Main Contactor Stuck​

8.3.16 Main Contactor Pick-Up Failure​

8.3.17 Motor Overspeed​

8.3.18 Severe Over-Temperature Of The Motor​

8.3.19 Eeprom Fault​

8.3.20 Can Bus Abnormality​

8.3.21 Position Command Analog Fault​

8.3.22 Resolver Encoder Wire Disconnection​

8.3.23 Zero Timeout​

8.3.23 Bipolar Zero Test Failure​

8.3.24 Can Communication Loss​

8.3.25 Motor Stall​

8.3.26 Controller Hardware Fault​

8.3.27 Motor Brake Failure​

Ix. Electrical System

8.1. Instruments​

8.2 Emergency Stop Switch​

X. Schematic Diagrams

10.1 Braking Schematic Diagram​

10.2 Hydraulic Schematic Diagram​

10.3 Electrical Schematic Diagram​

Xi.Bolts Tightening Torque Table