Hangcha Mini Order Picker A Series 0.2t CJD02-AMC1-M1I Service Manual 2024

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Hangcha Mini Order Picker A Series 0.2t CJD02-AMC1-M1I Service Manual 2024
Size: 8.84 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Mini Order Picker
Type of Manual: Service Manual, Wiring Diagrams, Hydraulic Diagrams
Model: Hangcha A Series 0.2t CJD02-AMC1-M1I Order Picker
Publication Date: 2024
Number of Pages: 143 Pages

Contents:
I. Lithium-Ion Battery

1.1 Precautions​

1.2requirements On Assembly Protection And Tools​

1.3 Structure And Size​

1.4 Structure Of The Lithium-Ion Battery​

1.5 Working Principle Of The Lithium-Ion Battery​

1.6 Removal And Installation Of The Lithium-Ion Ba​

1.7 Voltage Detection Of The Battery Discharge Con​

1.8 Lithium-Ion Battery Replacement​

1.9 Common Fault Diagnosis Of The Lithium-Ion Batt​

Ii. Driving System

2.1 Overview Of The Driving System (Stand-Up Type)​

2.2 Disassembly And Assembly Of The Driving System​

2.3 Drive Motor​

2.4 Steering Motor​

2.5 Transmission​

Iii. Hydraulic System

Fig. 2-5 Exploded Diagram Of The Hydraulic System​

1. Long Straight Joint​

2. Hose Assembly​

3. Union Elbow​

4. Straight Joint​

5. Sealing Rubber Gasket​

6. Hydraulic Unit​

7. Bolt (M10×25)​

8. Bracket​

3.1 Hydraulic Unit​

3.2 Hydraulic Schematic Diagram​

3.3 Faults And Troubleshooting Of The Hydraulic Sy​

Iv. Lifting System

4.1 Overview Of The Lifting System​

4.2 Main Technical Parameters Of The Lifting Syst​

4.3 Disassembly And Assembly Of The Lifting System​

4.4 Lift Cylinder​

4.5 Disassembly And Assembly Of The Lifting Cylind​

4.6. Inspection​

4.7 Adjustment​

4.8 Fault Diagnosis And Troubleshooting Of The Lif​

V. Electrical System

5.1 Handheld Programmer​

5.2 Disassembly And Assembly Of The Electrical Sys​

5.3 Testing And Analysis Of The Electrical Compone​

5.4 Electrical System Schematic Diagram​

5.5 Fault Code, Cause Analysis And Troubleshooting​

(I) 1.2 Controller Overcurrent​

(Ii) 1.3 Current Sensor Fault​

(Iii) 1.4 Precharge Fault​

(Iv) 1.5 Severe Low-Temperature Of The Controller​

(V) 1.6 Severe Over-Temperature Of The Controller​

(Vi) 1.7 Controller B+ Severe Under-Voltage​

(Vii) Severe Controller Ksi Undervoltage​

(Viii) 1.8 Controller B+ Severe Over-Voltage​

(Ix) 1.8 Controller Ksi Severe Over-Voltage​

(X) 2.5 5v Power Fault (5v Output Voltage-Current​

(Xi) 2.6 12v Power Fault (12v Output Voltage-Curre​

(Xii) 2.9 Motor Temperature Sensor Fault​

(Xiii) 3.1 Main Contactor Fault​

(Xiv) 3.2 Brake Driver Fault​

(Xv) 3.6 Encoder Fault​

(Xvi) 3.7 Motor Open Circuit​

(Xvii) 3.8 Main Contactor Stuck​

(Xviii) 3.9 Main Contactor Pick-Up Failure​

(Xix) 4.2 Accelerator Input Fault​

(Xx) 4.7 Operation Sequence Error​

(Xxi) 4.9 Parameter Change Fault​

(Xxii) 4.10 Emergency Reverse Switch Redundancy Fa​

Check If The Emergency Reverse Switch Is Constantl​

Yes: Replace The Switch​

N: Replace The Controller​

(Xxiii) 7.3 Motor Stalled​

(Xxiv) 9.2 Em Brake Failed To Set​

(Xxv) 9.4 Emergency Reverse Timeout​

(Xxvi) 10.1 (A1) Driver 1 Fault​

(Xxvii) 10.2(A2) Actuation 2 Failure​

(Xxviii) 10.3(A3) Actuation 3 Failure​

(Xxix) 10.4(A4) Actuation 4 Failure​

(Xxx) 10.5(A5) Actuation 5 Failure​

(Xxxi) 10.6(A6) Actuation 6 Failure​

(Xxxii) 10.7 (A7) Driver 7 Fault​

(Xxxiii) 11.1 (B1) Analogue 1 Out Of Range​

(Xxxiv) 11.2 (B2) Analog 2 Out Of Range​

N: Adjust The Sensor To Make It Within The Setting​

(Xxxv) 11.3 (B3) Analogue 3 Out Of Range​

(Xxxvi) 11.4 (B4) Analogue 4 Out Of Range​

(Xxxvii) 11.5 (B5) Analogue 5 Out Of Range​

(Xxxviii) 11.6 (B6) Analogue 6 Out Of Range​

(Xxxix) 11.7 (B7) Analogue 7 Out Of Range​

(Xxxx) 11.8 (B8) Analogue 8 Out Of Range​

(Xxxxi) 11.11 (B11) Analogue 14 Out Of Range​

(Xxxxii) 11.13 (B13) Analogue 18 Out Of Range​

(I) 5.4 Abnormal Height Switch State​

(Ii) 5.6-5.7 1220e Fault​

(Iii) 5.E Main Lift Timeout With The Chain Switch​

(Iv) 6.2 Lithium-Ion Battery Under-Voltage​

(V) 6.3 Lithium-Ion Battery Severe Under-Voltage​

(I) 1.2 Controller Overcurrent​

(Ii) 1.5 Controller Low-Temperature​

(Iii) 1.6 Controller Over-Temperature​

(Iv) 1.7 Severe Under-Voltage Of The Controller​

(V) 1.8 Severe Over-Voltage Of The Controller​

(Vi) 2.3 Motor Polarity Fault​

(Vii) 2.4 5v Power Fault​

Check The Wiring Harness Of The Steering Encoder A​

Y: Repair The Wiring Harness.​

N: Measure The Controller For 5v Power.​

Y: Replace The Angle Sensor Or Steering Encoder.​

N: Replace The Controller​

(Viii) 2.5 12v Power Supply Failure​

(Ix) 2.6 Motor Temperature Reduction​

(X)3.3 Motor Short Circuit​

(Xi) 3.4 Encoder Failure​

(Xii) 3.5 Fault Output Error​

(Xiii) 3.6 Motor Stalled​

(Xiv) 3.7 Motor Short Circuit​

(Xv) 4.1 (B5) Analogue 1 Out Of Range​

(Xvi) 4.2 Command Simulator 2 Out Of Range​

(Xvii) 4.3 Feedback Simulator 1 Out Of Range​

(Xviii) 4.4 Feedback Simulator 2 Out Of Range​

(Xix) 5.3 Neutral Not Found​

5.6 Controller Assembly​

XI. Table Of Tightening Torque Of Bolts