Hangcha Forklift 8t-10t CPD80J-L to CPD80J-L-100J-I Service Manual 2019 EN

[Martin Welker]

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Hangcha Forklift 8t-10t CPD80J-L to CPD80J-L-100J-I Service Manual 2019 EN
Size: 19.7 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Electric Forklift Truck
Type of Document: Service Manual, Electrical and Hydraulic Diagram
Model: Hangcha J Series 8t-10t
CPD80J-L, CPD80J-90J, CPD80J-100J
CPD80J-L-I, CPD80J-L-90J-I, CPD80J-L-100J-I
Date: 2019
Number of Pages: 95 Pages

Contents:
1 Drive system
1.1 Drive axle
1.1.1 Basic structure and working principle of drive axle
1.1.2 The structure and work principle of drive axle equipped with wet brake（Option）
1.1.3 Adding oil to the drive axle
1.1.4 Hoist and deposit
1.1.5 Periodical technical maintenance
1.1.6 Adjustment of main reduction gear and hub reduction mechanism
1.1.7 Driven spiral bevel gear engagement contact condition and adjustment.
1.1.8 Fault diagnosis and corrections
1.1.9 Removal and installation
1.2 Drive shaft assembly
2 Steering axle
2.1 Main data
2.2 Trouble diagnoses and corrections
2.3 Removal
3 Brake system
3.1 Service brake system
3.1.1 Brake pedal mechanism
3.1.2 Hydraulic boosted brake
3.1.3 Brake master cylinder assembly
3.1.4 Service brake
3.1.5 Exhaust air in the brake piping
3.1.6 Trouble diagnoses and corrections
3.2 Parking brake system
4 Hydraulic system
4.1 Hydraulic system principle diagram
4.2 Multiway valve
4.3 Gear pump
4.4 Hydraulic steering gear
4.5 Spin-on line filter
4.6 Steering cylinder
5 Lifting system
5.1 Data
5.2 Mast removal and adjustment
5.2.1 Remove forks and mast assembly
5.2.2 Disassembly
5.2.3 Assembly and adjustment
5.2.4 Install left/right cylinder and initially adjust the cylinder position
5.2.5 Lifting chain adjustment
5.2.6 Clearance of fork carriage assembly and rollers adjustment
5.3 Disassembly and installation of lifting cylinder
5.3.1 Disassembly
5.3.2 Install and replace faulty parts
5.4 Disassembly and installation of tilting cylinder
5.4.1Dismantle
5.4.2 Disassembly
5.4.3 Installation after replacing seal ring
5.5 Noticing proceeding of debugging
5.6 Fault
6 Electrical system
6.1 Fuse assembly
6.2 Combination switch
6.3 Motor
6.3.1 Main Parameter
6.3.2 Motor maintenance
6.3.3 Caution of motor disassembling
6.3.4 Common fault and corrections
6.4 Controller assembly
6.5 OPS system（optional）
6.6 Electrical schematic diagram