Hangcha Forklift 2.5t CJD25-AC1-L Operation Maintenance Manual 2016 EN

[Martin Welker]

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Hangcha Forklift 2.5t CJD25-AC1-L Operation Maintenance Manual 2016 EN
Size: 6.44 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Order Picker Truck
Type of Document: Operation Manual, Maintenance Manual, Electrical and Hydraulic Diagram
Model: Hangcha A Series 2.5t CJD25-AC1-L Order Picker Truck
Date: 2016
Number of Pages: 89 Pages

Contents:
Part I Operation and Maintenance
1 Notice for use
1.1 General
1.2 Correct application
1.3 Normal service condition
1.4 Use notice for freezer type truck
1.5 Duties of the user
1.6 Attachment installation or modification to the truck
2 Truck introduction
2.1 General
2.2 Functional description
2.3 Main part introduction
2.4 Technical data
2.5 Product nameplate and warning label
3 Lifting, Securing and Transport
3.1 Lifting
3.2 Securing the truck during transport
3.3 Transport
4 Battery maintenance, charging and replacement
4.1 Safety regulations governing the handling of lead-acid batteries
4.2 Dimension/Weight
4.3 Charging the battery
4.4 Battery removal and installation
5 Operation
5.1 Safety regulations governing the operation of the truck
5.2 Displays and controls
5.2.1 Instrument
5.3 Adjust the backrest
5.4 Start up the truck
5.4.1 Check before operation
5.4.2 Start up the truck
5.4.3 Parking the truck securely
5.5 Operation of the truck
5.5.1 Safety regulations applicable when operating the truck
5.5.2 Emergency disconnect
5.5.3 Operator platform
5.5.4 Steering
5.5.5 Travel.
5.5.6 Braking
5.5.7 Lifting load units
5.5.8 Transport the load unit
5.5.9 Lowering the load unit
6 Maintenance of the truck
6.1 Operational safety and environmental protection
6.2 Safety regulations applicable to truck maintenance
6.3 Servicing and inspection
6.4 Truck used oil and lubrication
6.5 Description of the servicing and maintenance operations
6.5.1 Preparation in the maintenance area
6.5.2 Tighten the wheel retaining nut
6.5.3 Take down the front cover.
7 Decommissioning the truck
7.1 Operations to be performed prior to decommissioning
7.2 Measures to be taken during decommissioning
7.3 Recommissioning the truck
8 Relevant safety directive or standard (CE or optional)
Part II Structure, principle and maintenance
1 Drive system
1.1 Reduction gearbox
1.1.1 Working principle
1.1.2 Disassembly and assembly order
1.1.3 Notice to installment and use
1.1.4 Fault diagnosis and corrections
1.2 Motor
1.3 Electromagnetic brake
1.3.1 Working principle
1.3.2 Install the brake
1.3.3 Adjust brake air gap
1.3.4 Maintenance
1.3.5 Common fault and troubleshooting
2 Hydraulic principle diagram
3 Electrical system
3.1 Electrical schematic diagram
3.2 AC motor controller
3.2.1 Servicing and maintenance
3.2.2 Diagnosis and troubleshooting
3.2.3 LED status indicate
3.2.4 Fault code table
Attachment： Table for bolt’s tightening torque