Hangcha A Series 2.5t CJD25-AC1-L CJD25-AC2-L Operation Maintenance Manual 2024

[Hyundai]

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Hangcha A Series 2.5t CJD25-AC1-L CJD25-AC2-L Operation Maintenance Manual 2024
Size: 6.98 MB
Format: PDF
Language: English
Brand: Hangcha
Type of Machine: Order Picker
Type of Manual: Operation And Maintenance Manual, Hydraulic Diagrams, Electrical Diagrams
Model: Hangcha A Series 2.5t CJD25-AC1-L CJD25-AC2-L Order Picker
Publication Date: 2024
Number of Pages: 161 Pages

Contents:
Part 1 Operation And Maintenance
1 Notice For Use

1.1 General​

1.2 Correct Application​

1.3 Normal Service Condition​

1.4 Use Notice For Freezer Type Truck​

1.5 Duties Of The User​

1.6 Attachment Installation Or Modification To The Truck​

2 Truck Introduction

2.1 General​

2.2 Functional Description​

2.3 Main Part Introduction​

2.4 Technical Data​

2.5 Product Nameplate And Warning Label​

3 Lifting, Securing And Transport

3.1 Lifting​

3.2 Securing The Truck During Transport​

3.3 Transport​

4 Battery Maintenance, Charging And Replacement

4.1 Safety Regulations Governing The Handling Of Lead-Acid Batteries​

4.2 Dimension/Weight​

4.3 Charging The Battery​

4.4 Battery Removal And Installation​

5 Operation

5.1 Safety Regulations Governing The Operation Of The Truck​

5.2 Displays And Controls​

5.2.1 Instrument​

5.3 Adjust The Backrest​

5.4 Start Up The Truck​

5.4.1 Check Before Operation​

5.4.2 Start Up The Truck​

5.4.3 Parking The Truck Securely​

5.5 Operation Of The Truck​

5.5.1 Safety Regulations Applicable When Operating The Truck​

5.5.2 Emergency Disconnect​

5.5.3 Operator Platform​

5.5.4 Steering​

5.5.5 Travel​

5.5.6 Braking​

5.5.7 Lifting Load Units​

5.5.8 Transport The Load Unit​

5.5.9 Lowering The Load Unit​

6 Maintenance Of The Truck

6.1 Operational Safety And Environmental Protection​

6.2 Safety Regulations Applicable To Truck Maintenance​

6.3 Servicing And Inspection​

6.4 Truck Used Oil And Lubrication​

6.5 Description Of The Servicing And Maintenance Operations​

6.5.1 Preparation In The Maintenance Area​

6.5.2 Tighten The Wheel Retaining Nut​

6.5.3 Take Down The Front Cover​

7 Decommissioning The Truck

7.1 Operations To Be Performed Prior To Decommissioning​

7.2 Measures To Be Taken During Decommissioning​

7.3 Recommissioning The Truck​

Part 2 Structure, Principle And Maintenance
1 Drive System

1.1 Reduction Gearbox​

1.1.1 Working Principle​

1.1.2 Disassembly And Assembly Order​

1.1.3 Notice To Installment And Use​

1.1.4 Fault Diagnosis And Corrections​

1.2 Motor​

1.3 Electromagnetic Brake​

1.3.1 Working Principle​

1.3.2 Install The Brake​

1.3.3 Adjust Brake Air Gap​

1.3.4 Maintenance​

1.3.5 Common Fault And Troubleshooting​

2 Hydraulic Principle Diagram
3 Electrical System

3.1 Electrical Schematic Diagram​

3.2 Curtis Controller​

3.2.1 Servicing And Maintenance​

3.2.2 Led Status Indicate​

3.2.3 Fault Code Table​

Attachment： Table For Bolt’s Tightening Torque