Grove Rough Terrain Crane RT530E-2 Service Maintenance Manual 2015

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Grove Rough Terrain Crane RT530E-2 Service Maintenance Manual 2015
Size: 7.78 MB
Format: PDF
Language: English
Brand: Grove
Type of Machine: Rough Terrain Crane
Type of Manual: Service Manual, Maintenance Manual, Fault Code
Model: Grove RT530E-2 Rough Terrain Crane
Publication Date: 2015
Number of Pages: 314 Pages

Contents:
SECTION 1
Description
List of Specifications
General
Dimensions
Capacities
Torque Converter/Transmission
Engine
Axles
Brakes
Wheels and Tires
Swing Gearbox
Boom
Swivel Assembly
Hydraulic Pumps
General Maintenance
Cleanliness
Removal and Installation
Disassembly and Assembly
Pressing Parts
Locks
Wires and Cables
Shims
Bearings
Gaskets
Batteries
Hydraulic Systems
Electrical System
Fatigue of Welded Structures
Loctite
Fasteners and Torque Values
Weld Studs
Wire Rope
General
Environmental Conditions
Dynamic Shock Loads
Lubrication
Precautions and Recommendations During Inspection or Replacement
Wire Rope Inspection (Running Ropes and Pendant Cables)
Wire Rope Inspection (Boom Extension and Retraction Cables)
Wire Rope Inspection/Replacement (All Wire Rope)
Seizing Wire Rope
Installing 35x7 Class Wire Rope
Procedures for Cutting and Preparing 35x7 Class Wire Rope
SECTION 2
Description
Maintenance
Hydraulic Oil Recommendations
Draining and Flushing
Removing Air from the Hydraulic System
Parts Replacement
Directional Control Valves
Supply Pressure and Return Circuit
Description
Maintenance
Oil Cooler
Description
Hydraulic Pumps
Description
Maintenance
Pressure Setting Procedures
Procedure A - For Checking/Setting The Main Control Valve For Hoists(s),
Boom Lift and Piston Pump
Procedure B - For Setting The Outrigger/Rear Steer/Oil Cooler Motor Pressures 2-19
Procedure C - For Checking/Setting The Swing Directional Control Valve Work
Port Relief Valves
Procedure D - For Checking/Setting The Service Brake Dual Accumulator Charge
Valve Charging Limits
Procedure E - For Checking/Pre-Charging The Service Brake Accumulators
Procedure F - For Checking/Setting the Front Steer Pressure
Procedure G - For Checking/Setting the Pilot Supply Pressure
Procedure H - For Checking/Setting The Swing Brake Release Pressure
Procedure J - For Setting Threshold on Electronic Controllers
Procedure K - Setting Threshold and Max on Swing Brake Pedal
Valves
General
Directional Control Valves
Description
Maintenance
Accessory With Swing Directional Control Manifold
Description
Maintenance
Steering Control Valve
Description
Maintenance
Tandem Brake Valve with Treadle Pedal
Description
Maintenance
Dual Accumulator Charge Valve
Description
Maintenance
Hydraulic Accumulator Service Brake
Description
Maintenance
Holding Valves
Description
Maintenance
Cross Axle Differential Lock Valve
Description
Maintenance
Outrigger Control Manifold
Description
Maintenance
Pilot Operated Check Valve
Description
Maintenance
Integrated Outrigger/Rear Steer Manifold
Description
Maintenance
Check Valves
Description
Maintenance
Range Shift/Parking Brake Valve
Description
Maintenance
Axle Oscillation Lockout Valve (Standard Units)
Description
Maintenance
Axle Oscillation Lockout Valve (Optional CE Units)
Description
Maintenance
Cylinders
General
Maintenance
Surface Protection for Cylinder Rods
Lift Cylinder
Description
Maintenance
Dual Rod Telescope Cylinder
Description
Maintenance
Axle Oscillation Lockout Cylinder
Description
Maintenance
Steer Cylinder
Description
Maintenance
Outrigger Extension Cylinder
Description
Maintenance
Outrigger jack Cylinder
Description
Maintenance
SECTION 3
Description
General
Alternator
Batteries
Fuse Panel
Relays
Maintenance
General
General Troubleshooting
Troubleshooting Swivel-Caused Electrical Problems
Connector Troubleshooting
Troubleshooting Engine Starting Problems
Troubleshooting Engine Charging Problems
Troubleshooting Accessories
Alternator Replacement
Starter Replacement
Battery Replacement
Relay Panel Component Replacement
Rocker Switch Replacement
Ignition Switch Replacement
Turn Signal Lever and Transmission Shift Lever Replacement
Windshield Wiper Assembly Replacement
Windshield Washer Assembly Replacement
Skylight Wiper Assembly Replacement
Appendix A: Crane Control System (CCS) Fault Codes
SECTION 4
Description
Theory Of Operation
Boom Extension
Boom Retraction
Maintenance
Removal
Boom Disassembly
Remove the Base Section
Disconnect Inner Mid Section
Remove the Inner Mid Section
Remove Outer Mid Section
Remove Telescope Cylinder
Boom Nose Sheaves
Boom Assembly
Install Telescope Cylinder
Install Outer Mid Section
Install Inner Mid Section
Connect Inner Mid Section
Install Base Section
Boom Installation
Functional Check
Inspection
Boom Alignment And Servicing
Boom Extension And Retraction Cable
Maintenance
Inspection
Extension Cable Adjustment
Retract Cable Adjustment
Telescope Circuit
Description
Theory Of Operation
Maintenance
Lift Circuit
Description
Theory Of Operation
Maintenance
Swingaway Boom Extension
Description
Maintenance
Hook Block
Description
Maintenance
SECTION 5
Description
Theory of Operation
Maintenance
Warm-up Procedure
Removal
Installation
Functional Check
Servicing
Fluid Level
Usage and Inspection
Preventative Maintenance
Oil Sampling
Brake Test Procedure
Hoist to Boom Alignment
Preparation
Tools Required
Procedure
Piston Motor and Control Valve
Description
Maintenance
Description
Maintenance
Hoist Drum Rotation Indicator System
Description
Maintenance
Counterweight Removal
SECTION 6
Introduction
Description
Theory of Operation
Maintenance
Troubleshooting
Swing Motor
Description
Maintenance
Swing Gearbox And Brake
Description
Maintenance
Swing Bearing
Description
Maintenance
Swivels
Description
Hydraulic Swivel
Electrical Swivel
SECTION 7
Engine
Description
Maintenance
Fuel System
Description
Maintenance
Air Intake and Exhaust System
Description
Air Intake
Charge-Air Cooler System
Muffler and Diesel Oxidation Catalyst - Tier 4 Interim
Slip Joint Exhaust Connectors
Water Cooling System
Description
Maintenance
Test Equipment
Antifreeze/Coolant
Radiator Removal and Installation
Drive Train
Description
Maintenance
Transmission/Torque Converter
Description
Theory of Operation
Maintenance
Servicing the Crane After Transmission/Torque Converter Overhaul
SECTION 8
Axles
Description
Maintenance
Wheels and Tires
Steering Systems
Description
Theory of Operation
Maintenance
Rear Steering System
Hydraulic Pumps
Front Steering Control Valve
Integrated Outrigger/Rear Steer Manifold
Steer Cylinders
Rear Axle Oscillation Lockout System
Description
Axle Oscillation Lockout Cylinders
Brake System
Description
Theory of Operation
Maintenance
Service Brakes
Description
Maintenance
Corrosion Protection
Parking Brake Actuator
Description
Maintenance
Parking Brake
Description
Maintenance
Park Brake Valve
Description
Outriggers
Outrigger Circuit
Outrigger Beam
Extension Cylinder
Jack Cylinder
Outrigger Control Valves
SECTION 9
General
Lubrication Intervals
Arctic Conditions Below -18°C (0°F)
Arctic Conditions Down To -40° C (-40°F)
Surface Protection For Cylinder Rods
Wire Rope Lubrication
Lubrication Points
CraneLUBE
Safety
Steering and Suspension
Axles
Drive Train
Drive Train (continued)
Outriggers
Turntable
Boom
Boom (continued)
Hoist
Hydraulic
Carwell Rust Inhibitor
Protecting Cranes From Rusting
Cleaning Procedures
Inspection and Repair
Application
Areas of Application