Dynapac Roller CA2500 CA2800 CA3500 CD4000 Instruction Manual 4812159001_I

[Hubert Veidt]

Download this document, you need 500 Gallons

Dynapac Roller CA2500 CA2800 CA3500 CD4000 Instruction Manual 4812159001_I
Size: 21.01 MB
Format: PDF
Language: English
Brand: Dynapac
Type of Machine: Roller
Type of Manual: Instruction Manual
Model: Dynapac CA2500 CA2800 CA3500 CD4000 Roller
Serial Number:
10000137xxA009753 -
10000141xxA010772 -
10000145xxA009674 -
10000149xxA009649 -
10000138xxA010190 - 019176
10000146xxA010535 - 019417
10000150xxA016902 - 024010
Engine:
Cummins QSB 4.5 Stage IIIA, Cummins QSB 4.5 Tier 3
Cummins QSB 4.5 Stage IIIB, Cummins QSB 4.5 Tier 4i
Part Number: 4812159001_I
Publication Date: 2019
Number of Pages: 170 Pages

Contents:
Introduction
The machine
Intended use
Warning symbols
Safety information
General
CE marking and Declaration of conformity
Safety - General instructions
Safety - when operating
Driving near edges
Work driving
Safety (Optional)
Air conditioning
Special instructions
Standard lubricants and other recommended oils and fluids
Higher ambient temperatures, above +40°C (104°F)
Temperatures
High pressure cleaning
Fire fighting
Roll Over Protective Structure (ROPS), ROPS approved cab
Welding
Battery handling
Jump starting (24V)
Technical specifications
Vibrations - Operator station
Noise level
Electrical system
Slopes
Dimensions, side view
Dimensions, top view
Weights and volumes
Working capacity
General
Fluid filled tires (Ballasted tires)
Hydraulic system
Air Conditioning / Automatic Climate Control (ACC) (Optional)
Tightening torque
Machine description
Diesel engine
Electrical system
Propulsion system/Transmission
Brake system
Steering system
Vibration system
Cab
FOPS and ROPS
Identification
Product and component plates
Product identification number on the frame
Machine plate
Explanation of 17PIN serial number
Engine plates
Decals
Location - decals
Safety decals
Info decals
Instruments/Controls
Control panel and controls
Function descriptions
Warning indication - membrane panel (Keypad)
Display explanations
Machine alarm
Dynapac Sub System (DSS)
"MAIN MENU"
"USER SETTINGS"
"SERVICE MENU"
"ABOUT"
Operator help when starting
Operator help Workmode
Display when activating choice via the button set
Instruments and controls, cab
Function description of instruments and controls in the cab
Using the cab controls
Defroster
Heat
AC/ACC
ACC - Control panel
Main display screen
ACC - Operation menus
Electrical system
Fuses in the main switchbox (Cummins)
Fuses at master switch (Cummins)
Fuse box at master switch (Cummins)
Fuses in cab
Operation
Before starting
Master switch - Switching on
Operator's seat - Adjustment
Belt reminder
Operator's seat, comfort - Adjustments
Control panel, adjustments
Parking brake
Display - Control
Interlock
Operator position
View
Starting
Starting the engine
Driving
Operating the roller
Machine with gear change in separate spring-return switch
(gear position switch)
Machine with speed limiter (speed potentiometer) - Optional
Slopes
Machine with TC (Anti-Spin)
Slopes (TC (Anti-Spin))
Interlock/Emergency stop/Parking brake - Check
Vibration
Manual/Automatic vibration
Manual vibration - Switching on
Amplitude - Changeover
Seismic - (Optional)
Adjustable (Variable) frequency - (Optional)
Dynapac Compaction Meter (DCM) including Active Bouncing Control
(ABC) - Optional
Setting limit
Operation CMV
Braking
Normal braking
Emergency braking
Switching off
Parking
Chocking the drums
Master switch
Long-term parking
Engine
Battery
Air cleaner, exhaust pipe
Fuel tank
Hydraulic reservoir
Tires (All-weather)
Hoods, tarpaulin
Miscellaneous
Lifting
Locking the articulation
Lifting the roller
Lifting the roller with jack:
Unlocking the articulation
Towing/Recovering
Short distance towing with the engine running
Short distance towing when the engine is inoperative.
Towing the roller
Transport
Securing CA2500-CA4600 for loading
Operating instructions - Summary
Preventive maintenance
Acceptance and delivery inspection
Warranty
Maintenance - Lubricants and symbols
Maintenance symbols
Maintenance - Maintenance schedule
Service and maintenance points
General
Periodic service (service message) - Optional
Every 10 hours of operation (Daily)
After the FIRST 50 hours of operation
Every 50 hours of operation (Weekly)
Every 250 / 750 / 1250 / 1750 hours of operation
Every 500 / 1500 hours of operation
Every 1000 hours of operation
Every 2000 hours of operation
Every other year
Service - Checklist
Maintenance, 10h
Scrapers - Check, adjustment
Scrapers, Pad-drum
Scrapers (Heavy duty), Pad drum
Flexible scrapers (Optional)
Air circulation - Check
Coolant level - Check
Diesel engine Check oil level
Fuel tank - Filling
Hydraulic reservoir - Check fluid level
Maintenance, first 50h
Hydraulic filter - Replacement
Drum cartridge - Oil change
Tires - Air pressure - Wheel nuts - Tightening
Rear axle differential - Oil change
Rear axle planetary gear - Oil change
Drum gearbox - Oil change
Steering hitch - Tightening
Maintenance - 50h
Air cleaner
- Check hoses and connections
Maintenance measures - 250 h
Drum cartridge - Checking the oil level
Drum cartridge - Cleaning the ventilation screw
Rear axle differential - Check oil level
Rear axle planetary gears - Check oil level
Drum gearbox - Checking the oil level
Radiator - Check/Cleaning
Rubber elements and fastening screws - Check
Battery
- Check condition
Air conditioning (Optional)
- Inspection
Automatic Climate Control (Optional) - Inspection
Maintenance measures - 500 h
Drum cartridge - Checking the oil level
Drum cartridge - Cleaning the ventilation screw
Air cleaner
Checking - Change the main air filter
Backup filter - Change
Air cleaner
- Cleaning
Rear axle differential - Check oil level
Rear axle planetary gears - Check oil level
Drum gearbox - Checking the oil level
Radiator - Check/Cleaning
Fuel pre-filter - Replacement
Replacing the fuel filter
Diesel engine - Oil and Filter change
Hood, hinges - Lubrication
Seat bearing - Lubrication
Maintenance - 1000h
Hydraulic filter - Replacement
Drum cartridge - Checking the oil level
Drum cartridge - Cleaning the ventilation screw
Air cleaner
Checking - Change the main air filter
Backup filter - Change
Air cleaner
- Cleaning
Rear axle differential - Oil change
Rear axle planetary gear - Oil change
Drum gearbox - Oil change
Radiator - Check/Cleaning
Fuel pre-filter - Replacement
Replacing the fuel filter
Diesel engine - Oil and Filter change
Seat bearing - Lubrication
Hydraulic reservoir - Draining
Fuel tank - Draining (Optional)
Air conditioning (Optional)
Fresh air filter - Change
Steering hitch - Tightening
Maintenance - 2000h
Hydraulic reservoir - Oil change
Hydraulic filter - Replacement
Drum cartridge - Oil change
Drum cartridge - Cleaning the ventilation screw
Air cleaner
Checking - Change the main air filter
Backup filter - Change
Air cleaner
- Cleaning
Rear axle planetary gear - Oil change
Rear axle differential - Oil change
Drum gearbox - Oil change
Radiator - Check/Cleaning
Fuel pre-filter - Replacement
Replacing the fuel filter
Diesel engine - Oil and Filter change
Seat bearing - Lubrication
Hydraulic reservoir - Draining
Fuel tank - Draining (Optional)
Air conditioning (Optional)
Fresh air filter - Change
Automatic Climate Control (Optional)
- Overhaul
Drying filter - Check
Steering hitch - Tightening