Deutz-Fahr Tractor Agrofarm TTV 430 Workshop Manual

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Deutz-Fahr Tractor Agrofarm TTV 430 Workshop Manual
Size: 105.74 MB
Format: PDF
Language: English
Brand: Deutz-Fahr
Type of Machine: Tractor
Type of Manual: Workshop Manual, Electric Diagrams
Model: Deutz-Fahr Agrofarm TTV 430 Tractor
Number of Pages: 1174 Pages

Contents:
Introduction

1.1. Introduction​

1.2. Tightening torques for nuts and bolts of Deutz engines​

1.3. Tightening torques for nuts and bolts of electrical connections​

1.4. Pump tightening torques​

1.5. Installation of solenoid valves and cartridge valves​

1.6. Installation of quick couplers​

Technical characteristics

1.1. Engine​

1.1.1. Components of the 2012 2V UPS engine​

1.1.2. Test data and settings​

1.1.3. Tightening requirements 2012 2V UPS engine​

1.2. Transmission​

1.2.1. Transmission​

1.2.2. Input clutch and hydrostatic unit​

1.2.3. Mechanical speed variator and "Work" and "Transport" clutches​

1.2.4. Shuttle unit​

1.2.5. Bevel pinion and range gearbox assembly​

1.2.6. Electrohydraulic four-wheel drive engagement assembly​

1.2.7. Differential unit​

1.2.8. Brakes and rear axle assembly​

1.2.9. Rear PTO​

1.2.10. PTO clutch assembly​

1.2.11. 2-speed PTO and groundspeed PTO​

1.2.12. 3-speed PTO​

1.3. Front axle​

1.3.1. Front axle​

1.4. Bodywork - Cab - Platform​

1.4.1. General introduction to the A/C system​

1.4.2. Changes of the state of matter​

1.4.3. Air conditioning system - General system​

1.4.4. Compressor​

1.4.5. Condenser​

1.4.6. Filter-drier​

1.4.7. Expansion valve​

1.4.8. Evaporator​

1.4.9. Air conditioning system - Diagnostics​

1.4.10. Charging the A/C system​

1.5. Hydraulic system​

1.5.1. Hydraulic system​

1.5.2. Hydraulic steering, brakes and services diagram - Standard version​

1.5.3. Hydraulic steering, brakes and services diagram - Version with front PTO​

1.5.4. Steering and services circuit pressure ports​

1.5.5. Hydraulic lift and remote control valve circuit diagram - Basic version​

1.5.6. Hydraulic lift and remote control valve circuit diagram - 8-way version with hydraulic trailer braking and supplementary pump​

1.5.7. Hydraulic lift and auxiliary services spool valve circuit diagram - 8-way version with hydraulic trailer braking and front lift​

Calibrations and electronic diagnosis

1.1. Diagnostic tools​

1.1.1. Position of ECUs and diagnostic instruments​

1.1.2. All Round Tester (ART®)​

1.1.3. ART® - Diagnostic socket connection​

1.1.4. SDF Analyser​

1.1.5. SDF Analyser - Diagnostic socket connection​

1.1.6. SERDIA 2000 level III" software​

1.1.7. SERDIA - Diagnostic socket connection​

1.2. Diagnostic tool screens​

1.2.1. ECU interrogation​

1.2.2. ART® transmission screen pages - Introduction​

1.2.3. ART® transmission screen pages - Tester structure​

1.2.4. ART® transmission screen pages - Tester structure​

1.2.5. ART® transmission screen pages - Monitor​

1.2.6. ART® transmission screen pages - Monitor -> Transmission​

1.2.7. ART® transmission screen pages - Calibration​

1.2.8. ART® transmission screen pages - Test​

1.2.9. ART® transmission screen pages - Test -> Transmission​

1.2.10. ART® transmission screen pages - Alarms​

1.2.11. ART® transmission screen pages - Alarms -> HLHP Alarms​

1.2.12. ART® transmission screen pages - Alarms -> Engine Alarms​

1.2.13. ART® transmission screen pages - Alarms -> Clearing​

1.3. Commissioning and calibrating the tractor​

1.3.1. Digital Instrument Calibration​

1.3.2. Wheel constants​

1.3.3. Commissioning - Purpose of the document​

1.3.4. Commissioning - Instruments and information required​

1.3.5. Commissioning - Description of the commissioning procedure​

1.3.6. Commissioning - Basic procedure​

1.3.7. Commissioning - EEPROM Re-initialisation​

1.3.8. Commissioning - Model configuration​

1.3.9. Commissioning - Model options selection​

1.3.10. Commissioning - Clutch pedal calibration​

1.3.11. Commissioning - Hand throttle and pedal accelerator calibration​

1.3.12. Commissioning - Front PTO configuration​

1.3.13. Commissioning - Entering the rear PTO calibration value​

1.3.14. Commissioning - Electrohydraulic spool valves configuration​

1.3.15. Commissioning - ASM sensor calibration​

1.3.16. Commissioning - Calibration of the draft sensor​

1.3.17. Commissioning - Rear lift calibration​

1.3.18. Commissioning - Hydrostatic unit automatic calibration​

1.3.19. Commissioning - Automatic calibration of the Work and Reverse clutches​

1.3.20. Commissioning - Manual calibration of the Work and Reverse clutches​

1.3.21. Commissioning - Hydrostatic unit manual calibration​

1.3.22. Commissioning - Rear PTO automatic calibration​

1.3.23. ART Transmission screen pages - Introduction​

1.3.24. ART Transmission screen pages - Tester structure​

1.3.25. ART Transmission screen pages - Main Menu​

1.3.26. ART Transmission screen pages - Monitor Screen Pages​

1.3.27. ART Transmission screen pages - Calibration Screen Pages​

1.3.28. ART Transmission screen pages - Test Screen Pages​

1.3.29. ART Transmission screen pages - Alarm Screen Pages​

1.3.30. PTO operation​

1.3.31. Electrohydraulic spool valves​

1.4. ECU alarms​

1.4.1. ECU alarms​

1.4.2. Alarms - Emergency operating mode​

1.4.3. Engine alarms​

1.4.4. Transmission alarms​

1.4.5. Instrument panel alarms​

1.4.6. HLHP alarms​

1.4.7. Lift alarms​

Method of intervention

1.1. Tools for engine disassembly and reassembly​

1.2. Workshop tools for engine disassembly and reassembly​

1.3. Workshop tools for transmission disassembly and reassembly​

1.4. B0 - Engine​

1.4.1. Compression test​

1.4.2. Assembly and disassembly of the engine on the assembly stand​

1.4.3. Adjustment of valve clearance​

1.4.4. Removal and refitting of the rocker arms and pedestals​

1.4.5. Disassemble and complete the rocker and support, check​

1.4.6. Disassembly and assembly of the cylinder head​

1.4.7. Grinding the cylinder head seal surface​

1.4.8. Measuring piston protrusion​

1.4.9. Valve assembly and disassembly​

1.4.10. Valve check​

1.4.11. Check the valve guide​

1.4.12. Replacing the valve guide (oversized - cast)​

1.4.13. Check the valve residual​

1.4.14. Replacing the lined valve seat (oversized)​

1.4.15. Check the endfloat of the crankshaft​

1.4.16. Check the crankshaft​

1.4.17. Replace the crankshaft O-ring (flywheel end)​

1.4.18. Replacing the crankshaft O-ring (opposite end to flywheel)​

1.4.19. Check the connecting rod drum​

1.4.20. Fitting and removing piston pin bush​

1.4.21. Assembly and disassembly of the crankshaft​

1.4.22. Fitting and removing counterweight shafts, checking​

1.4.23. Disassembly and assembly of the piston and connecting rod drum​

1.4.24. Check the piston​

1.4.25. Check the piston rings and piston grooves​

1.4.26. Assembly and disassembly of piston cooling nozzles​

1.4.27. Removal and refitting of the crankcase breather​

1.4.28. Check the cylinder​

1.4.29. Removal and refitting of the front cover (opposite end to flywheel)​

1.4.30. Disassembly and assembly of the connector box​

1.4.31. Fitting and removing the camshaft bearings, checking​

1.4.32. Disassembly and assembly of the gear case cover​

1.4.33. Assembly and disassembly of the camshaft​

1.4.34. Check the camshaft​

1.4.35. Removal and refitting of the rotation device​

1.4.36. Removing and fitting the V-belt pulley​

1.4.37. Fitting, removing, checking and setting adjuster rod​

1.4.38. Removal and refitting of the heater​

1.4.39. Removal and refitting of the turbocharger​

1.4.40. Removal and refitting of the charge air duct​

1.4.41. Fitting and removing injection pump​

1.4.42. Determine the thickness of the shim (engine without injection advance variator)​

1.4.43. Determine the thickness of the shim (engine with injection advance variator)​

1.4.44. Determination of the overall dimensions of the injection pump (engine without the injection advance variator)​

1.4.45. Determination of the overall dimensions of the injection pump (engine with the injection advance variator)​

1.4.46. Fitting and removing injection valves​

1.4.47. Checking the injection valves​

1.4.48. Removal and refitting of the fuel lift pump​

1.4.49. Removal and refitting of the oil pickup pipe​

1.4.50. Removing and fitting the lubricant oil sump pan (cast iron lubricant oil sump)​

1.4.51. Disassembly and assembly of the lubricant oil sump (lubricant oil sump-plate)​

1.4.52. Removal and refitting of the oil cooler​

1.4.53. Disassembly and assembly of the oil radiator housing​

1.4.54. Removal and refitting of the oil pressure switch​

1.4.55. Removal and refitting of the water pump​

1.4.56. Testing the thermostat (after removal)​

1.4.57. Removal and refitting of the thermostat​

1.4.58. Removal and assembly of the fan support​

1.4.59. Removal and refitting of the fan support​

1.4.60. Removal and refitting of the flywheel​

1.4.61. Replacing the starter motor ring gear on the flywheel​

1.5. C0 - Engine accessories​

1.5.1. Removing and fitting the engine governor​

1.5.2. Removal and refitting of the exhaust manifold​

1.5.3. Removal and refitting of the fuel filter head​

1.5.4. Assembly and disassembly of the temperature sender​

1.5.5. Removal and refitting the engine block​

1.5.6. Removal and refitting of the alternator (with drivebelt)​

1.5.7. Disassembly and assembly of the starter​

1.6. D0 - Transmission​

1.6.1. Sealants application​

1.6.2. Transmission wiring​

1.6.3. Hydraulic system components​

1.6.4. INPUT clutch disc replacement​

1.6.5. INPUT unit​

1.6.6. INPUT unit disassembly​

1.6.7. Hydrostatic unit​

1.6.8. Hydrostatic unit pipes​

1.6.9. Complete front casing (with INPUT unit and hydrostatic unit)​

1.6.10. Replacing the variator input shaft bearings​

1.6.11. Replacing the WORK and TRANSPORT clutch assemblies (with the intermediate casing installed)​

1.6.12. Intermediate casing​

1.6.13. Variator unit input gear assembly​

1.6.14. Disassembling the variator input gear unit​

1.6.15. WORK and TRANSPORT clutch-planetary reduction gearbox assembly​

1.6.16. Planetary reduction gearbox for the WORK and TRANSPORT clutches​

1.6.17. Disassembling the WORK and TRANSPORT planetary reduction gearbox​

1.6.18. Disassembling the WORK and TRANSPORT clutches​

1.6.19. REVERSE clutch-planetary reduction unit​

1.6.20. Disassembling the REVERSE planetary reduction unit​

1.6.21. Pump unit flange​

1.6.22. Disassembling the pump support flange​

1.6.23. Speed range gear shafts​

1.6.24. Disassembling the range gear control lever​

1.6.25. Disassembling the transfer case gear​

1.6.26. PTO engagement clutch​

1.6.27. PTO casing​

1.6.28. Disassembling the PTO casing​

1.6.29. Disassembling PTO engagement clutch​

1.6.30. PTO drive shaft​

1.6.31. PTO speed selection lever​

1.6.32. PTO driven shaft​

1.6.33. Disassembling the PTO driven shaft​

1.6.34. P.T.O. output shaft. - Nut torquing​

1.6.35. Differential pinion​

1.6.36. Disassembling the differential pinion​

1.6.37. Disassembling the HD (Heavy Duty) range gear​

1.6.38. 4WD shaft​

1.6.39. Disassembling the dual traction shaft​

1.7. E0 - Rear axle​

1.7.1. Axle casing​

1.7.2. Adjustment of supports​

1.7.3. Wheel mount disassembly​

1.7.4. Disassembling the rear differential case​

1.7.5. Removing rear differential​

1.7.6. Controlling and adjusting the clearance of the teeth on the pinion and the differential crown wheel​

1.7.7. Rear differential​

1.7.8. Park brake unit​

1.7.9. Disassembling the park brake unit​

1.8. F0 - Front axle​

1.8.1. Steering knuckle housing and half-shaft​

1.8.2. Front brake discs​

1.8.3. Adjustment of steering knuckle housing and axle shaft​

1.8.4. Pinion and differential assembly​

1.8.5. Planetary reduction gear​

1.8.6. Disassembly of the final drive unit​

1.8.7. Disassembly of the differential locking device​

1.8.8. Differential pinion unit disassembly​

1.8.9. Adjustment of differential preload and pinion-crown wheel backlash​

1.8.10. Pinion positioning and preload adjustment​

1.8.11. Disassembly of the differential​

1.9. G0 - Bodywork - Cab - Platform​

1.9.1. Adjustment of Bowden cable​

1.10. H0 - Hydraulic system​

1.10.1. Spool valves​

1.10.2. Trailer air braking system operating control - Export D Version​

1.10.3. Supplementary pump​

1.10.4. TANDEM pump​

1.10.5. Power steering pump​

1.10.6. Transfer pump​

1.11. L0 - Electrical system​

1.11.1. Steering angle sensor​

1.12. M0 - Front PTO​

1.12.1. Clutch pack end float values check​

1.12.2. Cylindrical roller bearings​

1.13. R0 - Rear lift​

1.13.1. Stabiliser tie-rod carrier​

1.13.2. Internal lever setscrew​

1.13.3. Lift​

Wiring diagrams

1.1. Introduction​

1.1.1. Introduction​

1.1.2. Basic electronics for mechanics (1/2)​

1.1.3. Basic electronics for mechanics (2/2)​

1.1.4. Electrical and electronic components (1/2)​

1.1.5. Electrical and electronic components (2/2)​

1.2. Components​

1.2.1. A - Starting and charging​

1.2.2. B - Fuses​

1.2.3. C - Earths​

1.2.4. D - Intermediate connections​

1.2.5. E - On-board instruments and visual and audible indicators​

1.2.6. F - External lights​

1.2.7. G - Interior lights​

1.2.8. H - Electrical and manual controls​

1.2.9. I - Circuit breakers​

1.2.10. J - Relays​

1.2.11. K - Sensors and transmitters​

1.2.12. L - Electromagnets and solenoid valves​

1.2.13. M - Electrical/electronic devices, flasher units and timers​

1.2.14. N - Electric motors and actuators​

1.2.15. O - Resistors and rheostats​

1.2.16. P - Various services​

1.2.17. Q - Safety devices​

1.2.18. R - Diagnostics​

1.2.19. 04213097 - Engine ECU​

1.2.20. 2.8339.269.0/20 - Instrument panel​

1.2.21. 2.8519.101.0/20 - HLHP ECU​

1.3. Systems​

1.3.1. S001 - Starting and preheating​

1.3.2. S002 - Electronic engine governor​

1.3.3. S003 - Transmission​

1.3.4. S004 - Instrument panel​

1.3.5. S005 - Steering column switch unit lights – Version without front lift​

1.3.6. S006 - Steering column switch unit lights – Version with front lift​

1.3.7. S007 - Worklights - Version without front lift​

1.3.8. S008 - Worklights - Version with front lift​

1.3.9. S009 - Manual air conditioner​

1.3.10. S010 - Heating​

1.3.11. S011 - Power supply (+15)​

1.3.12. S012 - Power supply (+30) - Version with front battery​

1.3.13. S013 - Power supply (+30) - Version with lateral battery​

1.3.14. S014 - Negatives​

1.3.15. S015 - CAN BUS​

1.3.16. S016 - PTO - Version without front PTO​

1.3.17. S017 - PTO - Version with front PTO​

1.3.18. S018 - Brakes​

1.3.19. S019 - Spool valves and lifts​

1.3.20. S020 - Windscreen wipers​

1.3.21. S021 - Diagnostics - Accessories​

1.4. Wiring harnesses​

1.4.1. 0.017.1063.4 - Cab earth​

1.4.2. 0.017.9016.4/10 - Battery negative - Version with front battery​

1.4.3. 0.017.8922.4/10 - Battery negative - Version with lateral battery​

1.4.4. 0.017.0474.4 - Battery positive​

1.4.5. 0.015.1983.4/10 - Platform 1 power supply​

1.4.6. 0.015.1983.4/10 - Platform 2 power supply​

1.4.7. 0.015.1983.4/10 - Roof power supply​

1.4.8. 0.014.9195.4/20 - Preheating​

1.4.9. 0.014.8666.4/30 - Hood lights​

1.4.10. 0.013.4085.4/20 - RH hood worklights​

1.4.11. 0.013.4085.4/20 - LH hood worklights​

1.4.12. 0.016.2000.4/20 - Engine - Version with front battery​

1.4.13. 0.016.2001.4/10 - Engine - Version with lateral battery​

1.4.14. 04215098 - Engine control - Engine side​

1.4.15. 0.016.8047.4 - Engine control - Cab side​

1.4.16. 0.012.2756.3 - Front PTO solenoid valve​

1.4.17. 0.011.3797.3 - SBA​

1.4.18. 0.015.9040.4/60 - Central wiring​

1.4.19. 0.017.8385.4/10 - Side console wiring​

1.4.20. 0.010.6468.3/10 - Pneumatic seat​

1.4.21. 0.017.2347.4/5159.4 - Multifunction control lever​

1.4.22. 0.014.9570.4/10 - ISO 11786​

1.4.23. 0.015.9041.4/50 - Transmission​

1.4.24. 0.015.9043.4/40 - Transmission solenoid valves​

1.4.25. 0.016.0373.4/30 - Cab power supply​

1.4.26. 0.015.6272.4/40 - Roof​

1.4.27. 0.015.7266.4/40 - Air conditioning condenser fan​

1.4.28. 0.016.0664.4 - Front lights​

1.4.29. 04411923.4 - Lower RH headlight​

1.4.30. 04411923.4 - Lower LH headlight​

1.4.31. 0.014.3927.4/40 - Supplementary RH worklight on arm​

1.4.32. 0.014.3927.4/40 - Supplementary LH worklight on arm​

1.4.33. 0.011.3597.3 - Windscreen wiper​

1.4.34. 0.013.6327.4 - RH side rotating beacon​

1.4.35. 0.013.6327.4 - LH side rotating beacon​

1.4.36. 0.016.1001.4/20 - Hydraulic trailer braking valve​

1.4.37. 0.014.1645.4/10 - Compressed air pressure sensor​