Deutz-Fahr Tractor 5650 H COM 3 to 5695 HTS COM 3 Workshop Manual 2015

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Deutz-Fahr Tractor 5650 H COM 3 to 5695 HTS COM 3 Workshop Manual 2015
Size: 69.28 MB
Format: PDF
Language: English
Brand: Deutz-Fahr
Type of Machine: Tractor
Type of Manual: Workshop Manual, Electric and Hydraulic Diagrams
Model: Deutz-Fahr
5650 H COM 3 ->13500
5660 H COM 3 ->13500
5660 HTS COM 3 ->13500
5665 HTS COM 3 ->13500
5690 H COM 3 ->13500
5690 HTS COM 3 ->13500
5695 HTS COM 3 ->13500
Publication Date: 2015
Number of Pages: 1110 Pages

Contents:
0 - Introduction

0.1 - General Safety Instructions​

0.2 - Safety Instructions - Maintenance And Repair​

10 - General Information

10.1 - Conversion Tables​

10.2 - Tightening Values, Screwing Classes​

10.3 - Lubricants​

10.4 - Seal Materials​

10.5 - One-Component Adhesive​

10.6 - Maintenance And Inspection Schedule​

10.7 - Oil Quantity And Quality​

10.8 - Approved List Of Lubricating Oil Quality Class - Deutz​

10.9 - Components Working Speed​

10.10 - Securing Bush Support Tightening Values​

10.11 - Check The Tension Of The Belts And Chains On The Lh Side​

10.12 - Check The Tension Of The Belts And Chains On The Rh Side​

10.13 - Maintenance And Repair​

10.14 - Care And Maintenance​

10.15 - Special Tools​

20 - Engine

20.1 - Tools For Engine Disassembly And Reassembly​

20.2 - Workshop Tools For Engine Disassembly And Reassembly (Lv.3)​

20.3 - Test And Adjustment Data (L3)​

20.4 - Tightening Torque (L3)​

20.5 - Check The Compression Value (L3)​

20.6 - Assembly And Disassembly Of The Engine On The Assembly Stand (L3)​

20.7 - Valve Clearance Adjustment (L3)​

20.8 - Disassembly And Assembly Of The Rocker And Support (L3)​

20.9 - Removing And Refitting The Rocker And Mount, Checking (L3)​

20.10 - Grinding The Cylinder Head Seal Surface (L3)​

20.11 - Disassembly And Assembly Of The Cylinder Head (L3)​

20.12 - Measuring Piston Protrusion (L3)​

20.13 - Valve Assembly And Disassembly (L3)​

20.14 - Valve Check (L3)​

20.15 - Check The Valve Guide (L3)​

20.16 - Replacing The Valve Guide (Oversized - Press-Fit) (L3)​

20.17 - Check The Valve Residual (L3)​

20.18 - Replacing The Lined Valve Seat (Oversized) (L3)​

20.19 - Check The Endfloat Of The Crankshaft (Crankshaft Removed) (L3)​

20.20 - Check The Endfloat Of The Crankshaft (Crankshaft Installed) (L3)​

20.21 - Crankshaft Check (L3)​

20.22 - Replace The Crankshaft O-Ring (Flywheel End) (L3)​

20.23 - Replace The Crankshaft O-Ring (Opposite End To Flywheel) (L3)​

20.24 - Connecting Rod Drum Check (L3)​

20.25 - Fitting And Removing Piston Pin Bush (L3)​

20.26 - Assembly And Disassembly Of The Crankshaft (L3)​

20.27 - Disassembly And Assembly Of The Piston And Connecting Rod Drum (L3)​

20.28 - Check The Piston (L3)​

20.29 - Check The Piston Rings And Piston Grooves (L3)​

20.30 - Fitting And Removing Piston Cooling Nozzle (L3)​

20.31 - Removing And Fitting Crankcase Breather (Oil Separator) (L3)​

20.32 - Checking The Cylinder Sleeve (L3)​

20.33 - Fitting And Removing The Cylinder Sleeve (L3)​

20.34 - Checking Cylinder Sleeve Protrusion (L3)​

20.35 - Removing And Fitting Ancillary Mount (L3)​

20.36 - Removing And Fitting Ancillary Mount (L3)​

20.37 - Removing And Refitting Rear Cover (L3)​

20.38 - Disassembly And Assembly Of The Connector Box (L3)​

20.39 - Correcting Contact Points Of Cylinder Sleeve (L3)​

20.40 - Fitting And Removing The Camshaft Bearings, Checking (L3)​

20.41 - Fitting And Removing Tappets, Checking Tappet Holes (L3)​

20.42 - Disassembly And Assembly Of The Gear Case Cover (L3)​

20.43 - Disassembly And Assembly Of The Gear Case Cover (L3)​

20.44 - Assembly And Disassembly Of The Camshaft (L3)​

20.45 - Check The Camshaft (L3)​

20.46 - Fitting And Removing The Injection Pump Camshaft (L3)​

20.47 - Replace The Crankshaft O-Ring (Flywheel End)​

20.48 - Fitting And Removing Seal Seat​

20.49 - Removal And Refitting Of The Oil Sump Pan.​

20.50 - Disassembly And Assembly Of The Lubricant Oil Sump (L3)​

20.51 - Disassembly And Assembly Of The Lubricant Oil Sump (L3)​

20.52 - Assembly And Disassembly Of The Flywheel (L3)​

30 - Engine Accessories

30.1 - Fitting And Removing The Rotation Tool (L3)​

30.2 - Removing And Fitting The Exhaust Manifold (L3)​

30.3 - Removing And Fitting The Exhaust Manifold​

30.4 - Removing And Fitting The Exhaust Manifold (Bank B) (L3)​

30.5 - Disassembly And Assembly Of The Turbocharging Air Duct (L3)​

30.6 - Disassembly And Assembly Of The Connecting Line (L3)​

30.7 - Disassembly And Assembly Of The Connecting Line (L3)​

30.8 - Disassembly And Assembly Of The Turbocharger (L3)​

30.9 - Removing And Fitting The Turbocharger (Bank A) (L3)​

30.10 - Removing And Fitting The Turbocharger (Bank B) (L3)​

30.11 - Removing And Fitting The Air Intake Pipe​

30.12 - Removing And Fitting The Air Intake Pipe​

30.13 - Replacing The Injection Pipes (Bench A) (L3)​

30.14 - Replacing The Injection Pipes (Bench A) (L3)​

30.15 - Fitting And Removing Injection Valves (L3)​

30.16 - Removing And Refitting The Injection Valve (L3)​

30.17 - Checking And Adjusting The Injection Valves (L3)​

30.18 - Removing And Fitting Fuel Delivery Pump (L3)​

30.19 - Assembly And Disassembly Of The Fuel Pressure Regulating Valve (L3)​

30.20 - Assembly And Disassembly Of The Fuel Pressure Regulating Valve (L3)​

30.21 - Assembly And Disassembly Of The Oil Intake Pipe (L3)​

30.22 - Assembly And Disassembly Of The Oil Intake Pipe (L3)​

30.23 - Disassembly And Assembly Of The Oil Radiator (L3)​

30.24 - Fitting And Removing Transition Pipe​

30.25 - Line​

30.26 - Fitting And Removing The Oil Pressure Transducer (L3)​

30.27 - Fitting And Removing The Regulator Valve (L3)​

30.28 - Closing Components​

30.29 - Topping Up With Oil​

30.30 - Removing And Fitting The Coolant Pump (L3)​

30.31 - Check The Thermostat (After Removal) (L3)​

30.32 - Removal And Refitting Of The Flywheel (Fixing Elements)​

30.33 - Removal And Refitting Of The Cylinder Head Cover​

30.34 - Fitting And Removing The Thermostats (L3)​

30.35 - Removing And Fitting The Thermostat Housing (L3)​

30.36 - Support​

30.37 - Intermediate Gear​

30.38 - Disassembly And Assembly Of The Torsional Vibration Damper (L3)​

30.39 - Lubricating Oil Filter Console​

30.40 - Replacing The Starter Ring Gear On The Flywheel (L3)​

30.41 - Removing And Fitting The Hydraulic Pump Drive (L3)​

30.42 - Disassembly And Assembly Of The Connector Box​

30.43 - Disassembly And Assembly Of The Connector Box​

30.44 - Disassembly And Assembly Of The Connector Box​

30.45 - Disassembly And Assembly Of The Connector Box​

30.46 - Removal And Refitting Of The Crankshaft Speed Sensor (L3)​

30.47 - Removal And Refitting Of The Camshaft Speed Sensor (L3)​

30.48 - Removing And Fitting The Exhaust Pipe​

30.49 - Removing And Fitting The Exhaust Pipe​

30.50 - Removing And Fitting The Exhaust Pipe​

30.51 - Removing And Fitting The Exhaust Pipe (Bank B) (L3)​

30.52 - Assembly And Disassembly Of The Spark Plug (L3)​

30.53 - Assembly And Disassembly Of The Spark Plug (L3)​

30.54 - Disassembly And Assembly Of The Fuel Cutoff Valve (Spark Plugs) (L3)​

30.55 - Disassembly And Assembly Of The Fuel Cutoff Valve (Spark Plugs) (L3)​

30.56 - Disassembly And Assembly Of The Fuel Pipes (Spark Plugs) (L3)​

30.57 - Disassembly And Assembly Of The Fuel Pipes (Spark Plugs) (L3)​

30.58 - Assembly And Disassembly Of The Temperature Sender (L3)​

30.59 - Disassembly And Assembly Of The Fuel Pipes (L3)​

30.60 - Disassembly And Assembly Of The Fuel Pipes (L3)​

30.61 - Assembly And Disassembly Of The Temperature Sender (L3)​

30.62 - Disassembly And Assembly Of The Cable Bundle (L3)​

30.63 - Removing And Fitting The Alternator (Driven By Toothed Belt) (L3)​

30.64 - Disassembly And Assembly Of The Starter (L3)​

30.65 - Removal And Refitting Of The Supply Air Pressure/Temperature Sender (L3)​

30.66 - Fitting And Removing The Injection Pumps (Cylinder A1) (L3)​

30.67 - Fitting And Removing The Injection Pumps (Cylinder A2-B3) (L3)​

30.68 - Checking And Adjusting Maximum Injection Pump Aperture Stroke (L3)​

30.69 - Removal And Refitting Of The Oil Cooler​

30.70 - Disassembly And Assembly Of The Connector Box​

40 - Pivot Points

40.1 - Safety Instructions For Tyres And Wheel Studs​

40.2 - Brakes, Brake Fluid Safety Instructions​

40.3 - Axles Maintenance Tables​

40.4 - Transmission Oil Check And Oil Change​

40.5 - Check And Change Final Drive Oil​

40.6 - Check And Change Final Drive Oil - Balance​

40.7 - Braking System​

40.8 - Tyres And Wheel Rims​

40.9 - Front Axle​

40.10 - Front Axle - Balance Version​

40.11 - Transmission Znk 25 - 1604 0895/20​

40.12 - Transmission Fork Adjustment - Transmission Znk25 - 1604 0895/20​

40.13 - Transmission Control Linkage​

40.14 - Final Drive​

40.15 - Steering Axle​

50 - Belts And Chains

50.1 - Electrical Drive Of Belt Clutches, Overview​

50.2 - Powershift Control Unit (Ccp2)​

50.3 - Straw Chopper Clutch​

50.4 - Grain Tank Discharge Clutch​

50.5 - Threshing Section Clutch​

50.6 - Feed Passage Clutch​

50.7 - Diagram Of Lubrication Control Valve Lines​

50.8 - Diagram Of Centralised Lubrication System Lines​

60 - Hydraulic System

60.1 - Hydraulic System - Safety Warnings​

60.2 - Hydraulic Circuit - Hydraulic Connection Diagram​

60.3 - Hydraulic Circuit Connection Diagram For Balance​

60.4 - Hydraulic Circuit Pipes Diagram For Balance​

60.5 - Control Valves Block​

60.6 - Control Valves Block Connection Plate​

60.7 - Single-Acting Control Valve​

60.8 - Double-Acting Control Valve​

60.9 - Engagement Valve For The Hydraulic Accumulator, With Pressure Sensor​

60.10 - Emr-D Control Valve​

60.11 - Self-Levelling Balancing Control Hydraulic Connection Diagram​

60.12 - Pilot Equipment​

60.13 - Control Valves Block With Integral Check Valve​

60.14 - Tilt Cylinder​

60.15 - Cutter Bar Self-Levelling System​

60.16 - Hydraulic Cutting Angle Control​

60.17 - Lifting Cylinder - Cutting Table (Feed Passage)​

60.18 - Hydraulic Cylinder - Steering Axle​

60.19 - Hydraulic Cylinder - Repair​

60.20 - Hydraulic Steering System​

60.21 - Danfoss Lenkorbitrol Type Ospc 160 On​

60.22 - Steering System Check​

60.23 - Hydraulic Circuit - Troubleshooting​

60.24 - General Warnings​

60.25 - Basic Structure​

60.26 - Bowex Clutch Between Hydrostatic Pump And Engine​

60.27 - Gear Control​

60.28 - Hydrostatic Transmission - Hydrostatic Pump Hpv 105/135​

60.29 - Hydrostatic Transmission - Hydrostatic Pump Hpv 105/135​

60.30 - Hmf Type Hydrostatic Motor​

60.31 - Troubleshooting​

70 - Feed Passage

70.1 - Feed Passage​

70.2 - Feed Passage - Slipping Clutch​

70.3 - Feed Passage - Stabiliser Shaft For Feed Chain​

70.4 - Engagement Of The Feed Passage​

70.5 - Protection Against Clogging Of Feed Passage​

70.6 - Protection Against Clogging Between Feed Channel Chain Sprockets​

70.7 - Feed Passage Reversal Device​

70.8 - Feed Passage Oscillating Frame, Orientable Adapter​

80 - Cab

80.1 - Operator Station Control Console​

80.2 - Commander Control 2000, Emr-D Control Unit​

80.3 - Operator Station, Commander Stick, Control Consoles​

80.4 - Operator Station - Steering Wheel​

80.5 - Cab - Control Pedals, Parking Brake​

80.6 - Cab, Controls​

80.7 - Cab, Control Devices, Seats​

80.8 - Cab - Controls​

80.9 - Cab, Control Elements, Emergency Exit​

80.10 - Cab, Rear-View Mirror Control Devices​

80.11 - On-Board Computer (Optional)​

80.12 - Cab Suspension​

80.13 - Safe Maintenance And Repair Of The Air Conditioning System​

80.14 - Overview Of Functional Components In The Cab Roof​

80.15 - Electrical Diagram For Electric Heater And Air Conditioner In Cab Roof​

80.16 - Operating Description Of The Air Conditioning System​

80.17 - Refrigerant Fluid And Oil​

80.18 - Air Conditioning System Components​

80.19 - Compressor​

80.20 - Electromagnetic Clutch​

80.21 - Compressor Lubrication​

80.22 - Liquid Tank With Dryer​

80.23 - Thermostatic Expansion Valve (Tev)​

90 - Electrical Equipment

90.1 - Electrical System - Safety Warnings​

90.2 - Serdia​

90.3 - Serdia 2000 Level Iii” Software​

90.4 - Table Of Abbreviations​

90.5 - Cable Colours And Connector Colours Identification.​

90.6 - View Of Control Console​

90.7 - Control Devices In Cab Roof​

90.8 - Control Console, Switches And Lights​

90.9 - Commander Control 2000 Operating Controls​

90.10 - Plug Distributor / Engine Frame Plug Connector​

90.11 - Actuator Connector Pins Assignment​

90.12 - Diagram Of Commander Control 2000 Can-Bus With Central Display​

90.13 - Straw Chopper Straw Guide Plate Adjustment Diagram​

90.14 - Can-Bus System Of Commander Control With Central Display Installation Procedure​

90.15 - Type Of Function And Programming Of Can Modules​

90.16 - Central Display​

90.17 - Central Display And Commander Control 2000, Control And Command Functions Overview​

90.18 - Checking Functions By Means Of Commander Control 2000​

90.19 - Switches And Sensors For Commander Control 2000 Control​

5695hts)

90.20 - Description Of Inductive Sensor Functions​

90.21 - Sensors, Overview​

90.22 - Multifunction Lever, Rack Device / Sensor Adjustment​

90.23 - Eec Control Unit, Accelerator Adjustment Module​

90.24 - Cutting Table Electronic Control​

90.25 - Assignment Of Connectors Emr-D​

90.26 - Balance System​

90.27 - Hourly Production Monitoring System / Job Calculator​

90.28 - Wiring Looms And Components Index​

90.29 - Worklights​

90.30 - Windscreen Wiper​

90.31 - Balance​

90.32 - Solenoid Valves​

90.33 - Electric Motors​

90.34 - Grain Tank Sensors​

90.35 - Attachment​

90.36 - Feed Passage Sensors​

90.37 - Lights​

90.38 - Air Conditioner​

90.39 - Front Wiring Loom - 0.015.5469.4/20​

90.40 - Battery Positive Lead - 16002049​

90.41 - Battery Negative Lead - 16002046​

90.42 - Cab Console Wiring - Ts8799/1, Ts8799/3​

90.43 - Engine Interface Wiring - 0.015.5475.4/10​

90.44 - Engine Wiring Loom - 0.015.5471.4/20​

90.45 - Fuse Box Wiring - 0.015.5312.4/20​

90.46 - Grain Tank Wiring Loom - 0.015.5473.4/10​

90.47 - Charge Circuit Wiring Loom - 0.015.5464.4/10​

90.48 - Attachment Electrical Socket Wiring Loom - 0.015.5466.4/10​

90.49 - Rear Number Plate Light Wiring Loom - 16056728/10​

90.50 - Coolant Temperature Sensor Wiring Loom - 16062294​

90.51 - Balance Wiring - 0.015.5467.4/10​

90.52 - Electric Motor Wiring Loom - 0.015.5472.4/10​

90.53 - Returns Elevator Emergency Switch - 16050268​

90.54 - Roof Lining Electrics Wiring Loom - 980157​

90.55 - Balance Wiring Loom - 16052333​

90.56 - Cab Roof Worklights Wiring Loom - 980060​

90.57 - Air Conditioner Wiring Loom - 540465​

90.58 - Air Conditioning System Filter-Dryer Wiring Loom - 16050276​

90.59 - Rear Wiring - 0.015.5470.4/20​

90.60 - Rear Lateral Light Wiring Loom - 16013845​

90.61 - Sieve Lighting Wiring Loom - 16050274​

90.62 - Side Lights Wiring Loom - 16056753​

90.63 - Side Lights Wiring Loom - 16056731/10​

90.64 - Feed Passage Reversing Device Wiring Loom - 16062550​

90.65 - Feed Passage Sensors Wiring Loom - 0.015.5465.4 /10​

90.66 - Chassis Wiring Loom - 0.015.5474.4/10​

90.67 - Grain Tank Worklight Wiring Loom - 16062565/10​

90.68 - Solenoid Valves Assembly Wiring Loom - 0.015.5468.4/10​

90.69 - Cutting Table Cutting Angle Sensor Wiring Loom - 16062568/10​

90.70 - Multifunction Lever Wiring Loom - Ts8799/2​

90.71 - Steering Column Switch Wiring Loom - 980062201​

90.72 - Straw Chopper Wiring Loom - 16050256​

100 - Threshing Unit

100.1 - Threshing Section Clutch​

100.2 - Assembling The Threshing Drum​

100.3 - Concave Electrical Adjustment​

100.4 - Concave Suspension, De-Awner Covers​

100.5 - Assembling The Reversing Drum​

100.6 - Threshing Drum Speed Variator​

100.7 - Installing The Variator Pulley​

100.8 - Variator Adjustment​

100.9 - Changing The Variator Belt​

100.10 - Dust Plate And Gaskets On Threshing Section​

100.11 - Threshing Drum Speed Reduction​

100.12 - Turbo Separator​

100.13 - Installing The Maize Concave​

100.14 - Threshing Drum - Maize Harvesting, Welding Of Threshing Drum Beater Bars​

110 - Cleaning Unit

110.1 - Straw Walkers Drive​

110.2 - Straw Walker Transmission Adjustment​

110.3 - Straw Walker Supports Assembly​

110.4 - Assembling Straw Walker Shafts And Straw Walker​

110.5 - Installation Of Straw Walker Rakes​

110.6 - Sieve Crankshaft​

110.7 - Stepped Gain Pan With Removable Segments​

110.8 - Stepped Grain Pan And Sieve Box With Transmission​

110.9 - Fan Speed Variator​

110.10 - Fan - Shroud​

110.11 - Tailings Elevator (Returns Elevator)​

110.12 - Electric Sieve Adjustment​

120 - Grain Tank - Elevator

120.1 - Grain Elevator With Elevator Head​

120.2 - Elevator Head, Speed Control​

120.3 - Elevator Head For Grain Tank Extension​

120.4 - Grain Tank Clutch​

120.5 - Emptying The Grain Tank​

120.6 - Grain Discharge System​

120.7 - Bevel Gear In Elbow Pipe​

120.8 - Support For Grain Tank Pipe, Block​

120.9 - Grain Tank Level Sensors​

130 - Cutting Table

130.1 - Controls Diagram, Speed​

130.2 - Cutting Table Drive, Reel Variator​

130.3 - Slipping Clutch For Intake Auger And Reel​

130.4 - Intake Auger​

130.5 - Intake Auger Settings​

130.6 - Blade Mechanism - 80 Mm Stroke​

130.7 - Blade Mechanism - 85 Mm Stroke​

130.8 - Blade Control Transmission Check; Changing The Blade​

130.9 - Assembly Of Potentiometer For Cutting Table Adjustment​

130.10 - Connectors Assignment, 13 Pin Socket​

130.11 - Diagram Of Pipelines And Connection Diagram For Hydraulic System On Rape Header​

130.12 - Rape Header Drive​

140 - Attachments And Accessories

140.1 - Straw Guide Plate Adjustment​

140.2 - Straw Chopper V-Belt Clutch​

140.3 - Speed Monitoring​

140.4 - Conversion Of Straw Chopper For Threshing Maize And Sunflowers​

140.5 - Lining For Straw Hood​

140.6 - Electrically Driven Movement From Straw Guide Plate To Straw Chopper​