Dana Axle 53R300 Service Manual ASM-0101

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Dana Axle 53R300 Service Manual ASM-0101
Size: 5.64 MB
Format: PDF
Language: English
Brand: Dana
Type of Machine: Axle
Type of Manual: Service Manual
Model: Dana 53R300 Axle
Part Number: ASM-0101
Publication Date: 2010
Number of Pages: 88 Pages

Contents:
Introduction

Foreword​

Safety Precautions​

Description
Exploded Views

Axle Assembly​

Differential and Carrier Assembly​

Posi-Stop (LCB) Brake​

LCB Brake​

Trunnion​

Planetary​

Pinion Brake​

Pinion Brake Installation & Adjustment
Lubrication

Recommended Lubricants​

Checking the Oil Level​

Draining the Axle Center & Wheel Ends​

Bearing Heating & Freezing Guidelines
Cleaning and Inspection
Pinion Depth Setting Procedure
Gear Tooth Contact

Left-hand​

Right-hand​

Hardware Installation & Torque Specs

Applying Thread Locking Compound​

Torque Specifications​

Disassembly

Planetary Removal​

Axle Shaft and Hub Removal​

Face Seal Removal​

Brake and Spindle Removal​

Differential/Carrier Assembly Removal​

Planetary Disassembly​

Hub Disassembly​

LCB Brake Disassembly​

Brake Cover and Disc Removal​

Brake Piston Removal​

Wear Indicator Pin Removal​

Posi-Stop (LCB) Brake Disassembly​

Brake Cover Removal​

Discs, Pressure Ring, and Spring Removal​

Wear Indicator Pin Removal​

Brake Piston Removal​

Reassembly

Planetary Reassembly​

Hub Reassembly​

Internal Gear Installation​

LCB Brake Piston Reassembly​

LCB Brake Wear Indicator Pin Installation​

LCB Brake Disc Installation​

LCB Brake Cover Installation​

Slack Adjuster Adjustment​

LCB Brake Air Pressure Test​

LCB Brake Hydraulic Pressure Test​

Posi-Stop (LCB) Brake Reassembly​

Posi-Stop (LCB) Brake Wear Indicator Pin Installation​

Posi-Stop (LCB) Brake Pressure Ring and Spring Installation​

Posi-Stop (LCB) Brake Disc Installation​

Posi-Stop (LCB) Brake Piston Installation​

Posi-Stop (LCB) Brake Cover Installation​

Posi-Stop (LCB) Brake Slack Adjuster Installation​

Posi-Stop (LCB) Brake Slack Adjuster Adjustment​

Posi-Stop (LCB) Brake Air Pressure Test​

Posi-Stop (LCB) Brake Hydraulic Pressure Test​

Posi-Stop (LCB) Brake Final Assembly​

Spindle and Brake Installation​

Hub Installation​

Face Seal Installation​

Posi-Stop Brake Installation​

Wheel Bearing Preload Adjustment​

Differential/Carrier Installation​

Planetary Installation​

Axle Air Pressure Test​

Tools

Brake Spring Compression Tool​

Wheel Hub and Brake Lifting Tool​

Brake Piston Pressure Ring Lifting Tool​

Hub Seal Driver Tool​