Dana Axle 111 Service Manual ASM-0003E

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Dana Axle 111 Service Manual ASM-0003E
Size: 157.36 MB
Format: PDF
Language: English
Brand: Dana
Type of Machine: Axle
Type of Manual: Service Manual
Model: Dana 111 Axle
Part Number: ASM-0003E
Publication Date: 2022
Number of Pages: 420 Pages

Contents:
Introduction

Version tracking​

Manual applicability and supported models​

Specifications

Definition of viewpoints​

Data plate​

Conversion tables​

Torque specifications​

Maintenance

Maintenance points​

Oil plugs tightening torques​

Oil draining mandatory procedure​

End-stop plier setting​

Input seal greasing​

Maintenance intervals​

Lubricant & sealant specifications​

Safety precautions
Planetary reduction (4 studs and flanged nuts version)

Exploded view​

Disassembly​

Assembly​

Special tools​

Planetary reduction (8 studs version) and axle shaft

Exploded view​

Disassembly​

Assembly​

Special tools​

Brake: service brake, negative brake, 100% locked

Exploded view​

Brake working conditions​

Disassembly​

Assembly​

Brake piston gap check​

Special tools​

Emergency release of negative brake istruction

Reset of fails safe brake function​

Normal preloaded differential unit (old version)

Exploded view​

Disassembly​

Assembly​

Normal preloaded differential unit (intermediate version)

Exploded view​

Disassembly​

Assembly​

Normal preloaded differential unit (last version)

Exploded view​

Disassembly​

Assembly​

Flanged reduction gear 315 type: integral input gear (din flange)

Exploded view​

Disassembly​

Assembly​

Bevel pinion flanged to reductor

Exploded view​

Disassembly​

Assembly​

Special tools​

Ring and pinion adjusting: step for preloaded differential

Exploded view​

Bevel gear pair backlash​

Install and adjust​

Special tools​

Planetary reduction gear 1:4,23

Exploded view​

Disassembly​

Assembly​

Special tools​

Flanged reduction gear 315 type: interchangable input gear (end yoke flange)

Exploded view​

Disassembly​

Assembly​

Special tools​

Brake: incoming disc brake

Exploded view​

Disassembly​

Assembly​

Checking wear and replacing the braking pads​

Service and sahr incoming disc brake

Exploded view​

Disassembly​

Assembly​

Checking wear and replacing the braking pads​

Caliper assembly and setting​

Service and mechanical parking brake

Exploded view​

Disassembly​

Assembly​

Parking brake and differential hydraulic lock 100%

Exploded view​

Disassembly​

Assembly​

Incoming drum brake

Exploded view​

Disassembly​

Assembly​

Special tools​

Preloaded limited slip differential unit 45% unit (old version)

Exploded view​

Disassembly​

Assembly​

Preloaded limited slip differential unit 45% (intermediate version)

Exploded view​

Disassembly​

Assembly​

Preloaded limited slip differential unit 45% (last version)

Exploded view​

Disassembly​

Assembly​

Differential with block to spheres 100% old version

Exploded view​

Disassembly​

Assembly​

Differential with block to spheres 100% (last version)

Exploded view​

Disassembly​

Assembly​

Normal differential (old version)

Exploded view​

Disassembly​

Assembly​

Normal differential (last version)

Exploded view​

Disassembly​

Assembly​

Limited slip differential unit 45% (old version)

Exploded view​

Disassembly​

Assembly​

Limited slip differential unit 45% (last version)

Exploded view​

Disassembly​

Assembly​

Bevel pinion: normal flange and nut revolution counter version

Exploded view​

Disassembly​

Assembly​

Special tools​

Bevel pinion

Exploded view​

Disassembly​

Assembly​

Special tools​

Ring and pinion adjusting: version pinion cover and single arm

Exploded view​

Bevel gear pair backlash​

Install and adjust​

Special tools​

Ring and pinion adjusting: version pinion integral and double arm

Exploded view​

Bevel gear pair backlash​

Install and adjust​

Special tools​

Flanged reduction gear 603 type: integral 603 input gear

Exploded view​

Disassembly​

Assembly​

Special tools​

Bevel pinion: flanged to reduction gear 603

Exploded view​

Disassembly​

Assembly​

Special tools​

Service brake

Exploded view​

Disassembly​

Assembly​

Separate pinion cover for flanged gearbox

Exploded view​

Disassembly​

Assembly​

Special tools​

United pinion cover for flanged gearbox

Exploded view​

Disassembly​

Assembly​

Special tools​

Service brake, negative brake, 100% differential lock (new version - optional)

Exploded view​

Disassembly​

Assembly​

Brake piston gap check​

Special tools​

Service brake, 100% differential lock (new version - optional)

Exploded view​

Braking discs wear check​

Disassembly​

Assembly​

Brake piston gap check​

Special tools​

Brake discs wear check (not present on all models)
Emergency release instructions

Reset of fails safe brake function​

Counter revolution sensor (drop-in type)

Exploded view​

Disassembly​

Assembly​