CAT Soil Compactor 815F BKL Disassembly and Assembly Manual and Diagram SENR9537-04

[Martin Welker]

Download this document, you need 1605 Gallons

CAT Soil Compactor 815F BKL Disassembly and Assembly Manual and Diagram SENR9537-04
Size: 35.57 MB
Format: PDF
Language: English
Brand: Caterpillar
Type of Machine: Soil Compactor
Type of Manual: Disassembly and Assembly Manual, Electrical Schematic, Hydraulic Schematic
Model: CAT 815F BKL Soil Compactor
Part Number: SENR9537-04
Number of Pages: 1138 Pages

Contents:
Engine
Accessory Drive - Disassemble
Accessory Drive - Install
Accessory Drive - Remove
Air Compressor - Remove and Install
Air Compressor Drive Gear - Install
Air Compressor Drive Gear - Remove
Alternator - Remove and Install
Bearing Clearance - Check
Belt Tensioner - Remove and Install 1
Belt Tensioner - Remove and Install
Camshaft - Install
Camshaft - Remove
Camshaft Bearings - Install
Camshaft Gear - Remove and Install
Camshaft Position Sensor - Remove and Install
Connecting Rod Bearings - Install
Connecting Rod Bearings - Remove
Coolant Temperature Sensor - Remove and Install
Crankshaft - Install
Crankshaft - Remove
Crankshaft Front Seal - Install
Crankshaft Front Seal - Remove
Crankshaft Gear - Remove and Install
Crankshaft Main Bearings - Install
Crankshaft Main Bearings - Remove
Crankshaft Position Sensor - Remove and Install
Crankshaft Rear Seal - Install
Crankshaft Rear Seal - Remove
Crankshaft Rear Seal Carrier - Remove and Install
Cylinder Head - Install
Cylinder Head - Remove
Cylinder Liner - Install
Cylinder Liner - Remove
Electric Starting Motor - Remove and Install
Electronic Control Module - Remove and Install
Electronic Unit Injector - Install
Electronic Unit Injector - Remove
Electronic Unit Injector Sleeve - Install
Electronic Unit Injector Sleeve - Remove
Engine Oil Cooler - Install
Engine Oil Cooler - Remove
Engine Oil Filter Base - Assemble
Engine Oil Filter Base - Disassemble
Engine Oil Filter Base - Install
Engine Oil Filter Base - Remove
Engine Oil Pan - Remove and Install
Engine Oil Pressure Sensor - Remove and Install
Engine Oil Pump - Assemble
Engine Oil Pump - Disassemble
Engine Oil Pump - Install
Engine Oil Pump - Remove
Exhaust Manifold - Remove and Install
Flywheel - Install
Flywheel - Remove
Flywheel Housing - Remove and Install
Front Cover - Install
Front Cover - Remove
Fuel Filter Base - Install
Fuel Filter Base - Remove
Fuel Manifold - Install
Fuel Manifold - Remove
Fuel Priming Pump - Remove and Install
Fuel Transfer Pump - Install
Fuel Transfer Pump - Remove
Gear Group (Front) - Install
Gear Group (Front) - Remove
Housing (Front) - Install
Housing (Front) - Remove
Inlet and Exhaust Valve Guides - Remove and Install
Inlet and Exhaust Valve Springs - Remove and Install
Inlet and Exhaust Valves - Remove and Install
Inlet Manifold - Install
Inlet Manifold - Remove
Lifter Group - Remove and Install
Piston Cooling Jets - Remove and Install
Pistons and Connecting Rods - Assemble
Pistons and Connecting Rods - Disassemble
Pistons and Connecting Rods - Install
Pistons and Connecting Rods - Remove
Rocker Shaft and Pushrod - Install
Rocker Shaft and Pushrod - Remove
Summary of Revisions
Turbocharger - Install
Turbocharger - Remove
Valve Mechanism Cover - Remove and Install
Valve Mechanism Cover Base - Remove and Install
Vibration Damper and Pulley - Remove and Install
Water Outlet Manifold - Install
Water Outlet Manifold - Remove
Water Pump - Assemble
Water Pump - Disassemble
Water Pump - Install manual
Water Pump - Install
Water Pump - Remove
Water Temperature Regulator - Remove and Install
Repair and Schematics
814F Wheel Tractor, 815F Soil Compactor & 816F Landfill Compactor Electrical System
Accumulator Charging Valve (Brake) - Remove and Install
Aftercooler Core - Remove and Install
Alternator - Remove and Install
Axle Housing - Disassemble
Belt Tensioner - Remove and Install
Brake Accumulator - Remove and Install
Brake Control Valve (Parking) - Remove and Install
Brake Control Valve (Service) - Remove and Install
Bulldozer Stabilizer - Install
Bulldozer Stabilizer - Remove 1
Bulldozer Stabilizer - Remove
Cab - Install
Cab - Remove
Carrier Bearing (Drive Shaft) - Remove and Install
Charging System
Cleaner Bar - Install
Cleaner Bar - Remove
Compactor Wheel - Install
Compactor Wheel - Remove
Crankcase Guard - Remove and Install
Crankshaft Front Seal - Install - Engine in Chassis
Crankshaft Front Seal - Remove - Engine in Chassis
Differential and Bevel Gear - Assemble
Differential and Bevel Gear - Disassemble
Differential and Bevel Gear - Install
Differential and Bevel Gear - Remove
Differential Pinion - Assemble
Differential Pinion - Disassemble
Disassembly and Assembly
Drive Shaft (Center) - Remove and Install
Drive Shaft (Front) - Remove and Install
Drive Shaft (Rear) - Remove and Install
Duo-Cone Conventional Seals - Install
Electric Starting Motor - Install - Engine in Chassis
Electric Starting Motor - Remove - Engine in Chassis
Electronic Unit Injector - Install
Electronic Unit Injector - Remove 1
Electronic Unit Injector - Remove
Electronic Unit Injector Sleeve - Install
Engine from Torque Converter, Transmission, Output Transfer Gears - Separate
Engine Oil Cooler - Install - Engine in Chassis
Engine Oil Cooler - Remove - Engine in Chassis
Engine Oil Pump - Install - Engine in Chassis
Engine Oil Pump - Remove - Engine in Chassis
Engine to Torque Converter, Transmission, Output Transfer Gears - Connect
Engine, Torque Converter, Transmission and Output Transfer Gears - Install
Engine, Torque Converter, Transmission and Output Transfer Gears - Remove
Evaporator Coil - Remove and Install
Fan - Remove and Install
Fan Drive - Assemble
Fan Drive - Disassemble
Fan Drive - Install
Fan Drive - Remove
Fan Motor (Air Conditioner and Heater) - Install
Fan Motor (Air Conditioner and Heater) - Remove
Fender and Walkway - Install
Fender and Walkway - Remove
Fixed Axle (Front) - Install
Fixed Axle (Front) - Remove
Fluid Power Graphic Symbols
Front Frame from Rear Frame - Separate
Front Frame to Rear Frame - Connect
Fuel Filter (Secondary) and Fuel Filter Base - Remove and Install - Engine in Chassis
Fuel Priming Pump and Primary Filter (Water Separator) - Remove and Install - Engine in Chassis
Fuel Tank - Install
Fuel Tank - Remove
Fuel Transfer Pump - Remove and Install
Heater Coil - Remove and Install
Hood - Install
Hood - Remove
Hydraulic Oil Cooler - Remove and Install
Hydraulic Tank - Assemble
Hydraulic Tank - Disassemble
Hydraulic Tank - Install
Hydraulic Tank - Remove
Instrument Panel (Front) - Install
Instrument Panel (Front) - Remove
Instrument Panel (Side) - Install
Instrument Panel (Side) - Remove
Lift Cylinder - Remove
Main Control Valve - Assemble
Main Control Valve - Disassemble
Main Control Valve - Install
Main Control Valve - Remove
Metering Pump (Steering) - Assemble
Metering Pump (Steering) - Disassemble
Metering Pump (Steering) - Install
Metering Pump (Steering) - Remove
Modulating Valve (Transmission Clutch) - Assemble
Modulating Valve (Transmission Clutch) - Disassemble
Modulating Valve (Transmission Clutch) - Install
Modulating Valve (Transmission Clutch) - Remove
Muffler - Remove and Install
NoSPIN Differential - Assemble
NoSPIN Differential - Disassemble
Operator Platform - Install
Operator Platform - Remove
Oscillating Axle (Rear) - Install
Oscillating Axle (Rear) - Remove
Output Transfer Gears - Assemble
Output Transfer Gears - Disassemble
Parking Brake - Install 1
Parking Brake - Install
Parking Brake - Remove 1
Parking Brake - Remove
Parking Brake Actuator - Remove and Install
Pilot Valve (Lift and Tilt) - Assemble
Pilot Valve (Lift and Tilt) - Disassemble
Pilot Valve (Lift and Tilt) - Install
Pilot Valve (Lift and Tilt) - Remove
Power Train Guard (Transmission) - Remove and Install
Push Arms and Blade - Install
Push Arms and Blade - Remove
Radiator Bottom Tank - Remove and Install
Radiator Core - Remove and Install
Radiator Guard - Remove and Install
Radiator Top Tank - Remove and Install
Refrigerant Compressor - Remove and Install - Engine in Chassis
Refrigerant Condenser - Remove and Install
Relief Valve (Torque Converter Outlet) - Assemble
Relief Valve (Torque Converter Outlet) - Disassemble
Relief Valve (Torque Converter Outlet) - Install
Relief Valve (Torque Converter Outlet) - Remove
Relief Valve (Transmission Hydraulic Control) - Assemble
Relief Valve (Transmission Hydraulic Control) - Disassemble
Relief Valve (Transmission Hydraulic Control) - Install
Relief Valve (Transmission Hydraulic Control) - Remove
Schematic
Seat - Remove and Install
Service Brake - Install 1
Service Brake - Install
Service Brake - Remove
Stabilizer Link - Remove and Install
Steering Control Valve - Assemble
Steering Control Valve - Disassemble
Steering Control Valve - Install
Steering Control Valve - Remove
Steering Cylinder - Install
Steering Cylinder - Remove
Steering Frame Lock - Separate and Connect
Steering Neutralizer Valve - Remove and Install
Steering Shaft - Remove and Install
Steering Wheel - Remove and Install
Striker Bar - Install
Striker Bar - Remove
System Pressure - Release
Tilt and Tip Cylinder - Install
Tilt and Tip Cylinder - Remove
Tire and Rim (Front) - Remove and Install
Tire and Rim (Rear) - Remove and Install
Torque Converter - Assemble
Torque Converter from Transmission, Output Transfer Gears - Separate
Torque Converter to Transmission, Output Transfer Gears - Connect
Transmission from Output Transfer Gears - Separate
Transmission Oil Cooler - Install - Engine in Chassis
Transmission Oil Cooler - Remove - Engine in Chassis
Transmission Oil Pump - Assemble
Transmission Oil Pump - Disassemble
Transmission Oil Pump - Install
Transmission Oil Pump - Remove
Transmission Planetary - Assemble
Transmission Planetary - Disassemble
Transmission to Output Transfer Gears - Connect
Trunnion Support (Oscillating Axle, Front) - Remove and Install
Trunnion Support (Oscillating Axle, Rear) - Remove and Install
Turbocharger - Install - Engine in Chassis
Turbocharger - Remove - Engine in Chassis
Vane Pump (Steering, Implement, and Pilot) - Install
Vane Pump (Steering, Implement, and Pilot) - Remove
Vane Pump (Steering, Implement, Pilot, Brake) - Assemble
Vane Pump (Steering, Implement, Pilot, Brake) - Disassemble
Water Pump - Install - Engine in Chassis
Water Pump - Remove
Water Temperature Regulator - Remove and Install - Engine in Chassis
Window Wiper and Wiper Motor (Front) - Install
Window Wiper and Wiper Motor (Front) - Remove
Window Wiper and Wiper Motor (Rear) - Install
Window Wiper and Wiper Motor (Rear) - Remove