CAT Engine C4.4 MECH Disassembly and Assembly Manual KENR6249

[Martin Welker]

Download this document, you need 500 Gallons

CAT Engine C4.4 MECH Disassembly and Assembly Manual KENR6249
Size: 30.69 MB
Format: PDF
Language: English
Brand: Caterpillar
Type of Machine: Engine
Type of Manual: Disassembly and Assembly Manual
Model: CAT C4.4 MECH Engine
Part Number: KENR6249
Number of Pages: 1573 Pages

Contents:
Accessory Drive - Remove and Install
Additional Messages
Air Compressor - Remove and Install
Air in Fuel - Test
Alternator - Inspect
Alternator - Install - Engines With an Automatic Belt Tensioner
Alternator - Install - Engines Without an Automatic Belt Tensioner
Alternator - Remove - Engines With an Automatic Belt Tensioner
Alternator - Remove - Engines Without an Automatic Belt Tensioner
Alternator - Test
Alternator and Fan Belts - Inspect Adjust
Alternator Belt - Remove and Install - Engines With an Automatic Belt Tensioner
Alternator
Analog Input Programming
andunciator Module
Balancer - Install
Balancer - Remove
Battery - Replace
Battery Electrolyte Level - Check
Battery or Battery Cable - Disconnect
Bearing Clearance - Check
Blow-by from Crankcase Breather for C2.2 C3.3 C4.4 and C6.6 Engines(1000 1074 1107 1317)
Boost Pressure Sensor
Burn Prevention
C4-4-Engine
Camshaft - Remove and Install
Camshaft Bearings - Remove and Install
Camshaft Gear - Remove and Install
CAT c4-4-c6-6-Electronic-Application-Installation-Guide
Component Location
Compression - Test
Connecting Rod Bearings - Install - Connecting rods in position
Connecting Rod Bearings - Remove - Connecting rods in position
Control Panel
Cooling System - Test
Cooling System Coolant (ELC) - Change
Cooling System Coolant Extender (ELC) - Add
Cooling System Water Temperature Regulator - Replace
Crankcase Breather - Remove and Install - Naturally Aspirated Engines
Crankcase Breather - Remove and Install - Turbocharged Engines with Filtered Breather
Crankcase Breather - Remove and Install - Turbocharged Engines with Unfiltered Breather
Crankshaft - Install
Crankshaft - Remove
Crankshaft Front Seal - Remove and Install
Crankshaft Gear - Remove and Install
Crankshaft Main Bearings - Remove and Install - Crankshaft in Position
Crankshaft Position Sensor
Crankshaft Pulley - Remove and Install - Engines With an Automatic Belt Tensioner
Crankshaft Pulley - Remove and Install - Engines Without an Automatic Belt Tensioner
Crankshaft Pulley
Crankshaft Rear Seal - Install
Crankshaft Rear Seal - Remove
Crankshaft Wear Sleeve (Front) - Remove and Install
Cycle Timer Programming - EMCP 4.2 Only
Cylinder Head - Install
Cylinder Head - Remove
Data Link
Digital Input Programming
Discrete Input-Output Module
Duo-Cone Seals - Install
ECM Mounting Bracket - Remove and Install
Electric Starting Motor - Remove and Install
Electric Starting System - Test
Electronic Control Module (Engine)
Electronic Control Module (Generator Set)
Electronic Control Module
Electronic Unit Injection (EUI) Engine
Electronic Unit Injector - Install
Electronic Unit Injector - Remove
Engine Air Cleaner Element (Single Element) - Replace
Engine Air Cleaner Service Indicator - Inspect - If Equipped
Engine Design
Engine Identification
Engine Oil and Filter - Change
Engine Oil Cooler - Install
Engine Oil Cooler - Remove
Engine Oil Filter Base - Remove and Install
Engine Oil Pan - Remove and Install - Aluminum and Pressed Steel Oil Pans
Engine Oil Pan - Remove and Install - Cast Iron Oil Pan
Engine Oil Pressure - Test
Engine Oil Pump - Remove and Install - Engines Without a Balancer Unit
Engine Oil Relief Valve - Remove and Install - Engines with a Balancer Unit
Engine Oil Relief Valve - Remove and Install - Engines Without a Balancer Unit
Engine Valve Lash - Inspect Adjust
Event Resetting
Excessive Engine Oil Consumption - Inspect
Exhaust Elbow - Remove and Install
Exhaust Manifold - Remove and Install
Exhaust Temperature - Test
Fan - Remove and Install
Fan Drive - Remove and Install
Finding Top Center Position for No. 1 Piston
Fire Prevention and Explosion Prevention
Fluid Power Graphic Symbols
Flywheel - Inspect
Flywheel - Install
Flywheel - Remove
Flywheel Housing - Inspect
Flywheel Housing - Remove and Install
Foreword
Front Cover - Remove and Install
Fuel Filter 1
Fuel Filter Base - Remove and Install - Secondary Fuel Filter
Fuel Filter Base
Fuel Injection Lines - Install
Fuel Injection Lines - Remove and Install
Fuel Injection Lines - Remove
Fuel Injection Lines
Fuel Injection Nozzle - Test
Fuel Injection Nozzles - Test Exchange
Fuel Injection Pump - Install
Fuel Injection Pump - Remove
Fuel Injection Pump Gear - Install
Fuel Injection Pump Gear - Remove
Fuel Injection Pump
Fuel Injector - Install
Fuel Injector - Remove
Fuel Injector Cover - Remove and Install
Fuel Manifold (Rail) - Remove and Install
Fuel Priming Pump - Remove and Install - Electric Fuel Priming Pump
Fuel Priming Pump and Fuel Filter Base - Remove and Install
Fuel System - Prime
Fuel System Pressure - Test
Fuel System Primary Filter (Water Separator) Element - Replace
Fuel System Primary Filter Water Separator - Drain
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Fuel Transfer Pump - Install
Fuel Transfer Pump - Remove
Fuel Transfer Pump
Gear Group (Front) - Remove and Install
General Hazard Information
Generator - Dry
Generator - Inspect
Generator Bearing - Inspect Replace - SR4 Generator
Generator Bearing - Lubricate
Generator Bearing Temperature - Test Record
Generator Lead Connections
Generator Load - Check
Generator Operation
Generator Set Alignment - Check - Generator Sets
Generator Set Communication Wiring Update(1408 1901 7490)
Generator Set Identification
Glow Plugs - Remove and Install
Glow Plugs - Test
High Pressure Fuel Lines
Hoses and Clamps - Inspect-Replace
Housing (Front) - Install
Housing (Front) - Remove
Idler Gear - Install
Idler Gear - Remove
Improved Fuel System Diagnostic Test Documentation for Certain C4.4 and C6.6 Engines(1250 1280)
Inlet and Exhaust Valve Guides - Remove and Install
Inlet and Exhaust Valve Springs - Remove and Install
Inlet and Exhaust Valves - Remove and Install
Inlet Manifold Temperature Sensor
Instrument Panel - Inspect
Insulation - Test
Integrated Voltage Regulator
Kilowatt Relay Programming - EMCP 4.2 only
Lifter Group - Remove and Install
Maintenance Interval Schedule - Prime Power
Maintenance Interval Schedule - Standby
Model View Illustrations
Monitoring Software for Computer
New Priming Pump for Certain C3.3 and C4.4 Generator Sets(1256 1258 1260 1261)
Output Programming
Overhaul Considerations
Piston Cooling Jets - Remove and Install
Piston Ring Groove - Inspect
Pistons and Connecting Rods - Assemble
Pistons and Connecting Rods - Disassemble
Pistons and Connecting Rods - Install
Pistons and Connecting Rods - Remove
Plate Locations and Film Locations
Product Installation
Product Lifting
Product Storage
Real Time Clock Programming - EMCP 4.2 only
Refill Capacities and Recommendations
Resistive Temperature Device Module
Rocker Shaft - Assemble
Rocker Shaft - Disassemble
Rocker Shaft and Pushrod - Install
Rocker Shaft and Pushrod - Remove
Rotating Rectifier - Check
Rotating Rectifier - Test
Safety Messages
Setpoint Programming
Single Unit Operation
Starter Motor
Starting Motor - Inspect
Starting the Engine
Starting with Jump Start Cables
Stopping the Engine
System Pressure Release
Thermocouple Module - EMCP 4.2 only
Troubleshooting
Turbocharger - Inspect
Turbocharger - Install
Turbocharger - Remove
V-Belts - Remove and Install - Engines Without an Automatic Belt Tensioner
Vacuum Pump - Remove and Install
Valve Depth - Inspect
Valve Mechanism Cover - Remove and Install
Voltage Regulators 1
Voltage Regulators
Walk-Around Inspection
Wastegate Solenoid - Remove and Install
Water Pump - Inspect
Water Pump - Install
Water Pump - Remove
Water Temperature Regulator - Remove and Install
Welding on Engines with Electronic Controls