BT Forklift SWE080L Repair Manual 258947-040

[Martin Welker]

Download this document, you need 1050 Gallons

BT Forklift SWE080L Repair Manual 258947-040
Size: 7.02 MB
Format: PDF
Language: English
Brand: BT
Type of Machine: Forklift
Type of Manual: Repair Manual
Model: BT SWE080L Forklift
Serial Number: 6061850
Part Number: 258947-040
Publication Date: 2009
Number of Pages: 200 Pages

Contents:
1 - Contents
2 - General introduction
2.1 How to use the manual
2.2 Warning symbols
2.3 Pictogram
3 - General safety rules
3.1 Safety while working
3.2 Electrical system
3.3 Safe lifting
4 - Installation
4.1 General
4.2 Battery installation
4.3 Programming PIN codes
4.4 Setting the parameters
4.5 Function and safety check
5 - Maintenance
5.1 General
5.2 Service intervals
5.3 Maintenance schedule
6 - Functions and parameters
6.1 General
6.2 Function description
6.3 Principle functions
6.4 Timer
6.5 Parameters
7 - Troubleshooting
7.1 General
Emergency travel mode
7.2 Troubleshooting methods
7.3 Error code history
7.4 Error code system
7.5 Error codes
7.6 Troubleshooting diagram.
7.7 Built-in test function
7.8 Status of digital inputs/outputs
7.9 Testing display function
8 - Chassis 0000
8.1 General
8.2 Disassemble the drive unit from the fork frame
9 - Electrical drive motor 1700
9.1 Components
9.2 Disassemble engine and truck
9.3 Tightening torque Drive motor
9.4 Fitting the tempreature sensor
9.5 Cleaning
10 - Drive gear 2550
10.1 General
10.2 Components
10.3 Removing the gear from the truck ..
11 - Brake 3180
11.1 Components
11.2 Release of brakes
12 - Drive wheel 3530
12.1 Changing drive wheel
13 - Castor wheel 3540
13.1 Components
13.2 Castor wheel mounting
13.3 Changing castor wheel
13.4 Changing castor wheel cradle
13.5 Changing springs
14 - Support arm wheel 3550
15 - Tiller arm 4000
15.1 Components in tiller arm
15.2 Removing tiller arm
15.3 Changing gas spring
15.4 Changing the safety sensor
15.5 Components in tiller arm handle
16 - Electrical components
16.1 Changing wiring harness
16.2 Replacing the transistor regulator
17 - Hydraulic system 6000
17.1 General
17.2 Hygiene when working on hydraulics
17.3 Hydraulic unit 6100
17.4 Hydraulic connections 6230
17.5 Hydraulic calibration
17.6 Adjustment of the pressure limit valve
17.7 Disassembling the hydraulic unit
17.8 Hydraulic unit tightening torques
18 - Lift mast - 7000
18.1 Main mast 7100
18.2 Fork carriage 7420
18.3 Main lift chain system 7120
18.4 Changing the fork-lift trolley using an overhead crane or another truck
18.5 Changing the cylinder
18.6 Changing the stand
19 - Accessories
19.1 Spider expansion unit
19.2 TLS - Truck log system
19.3 ID unit
19.4 Toyota Wireless Information System T.W.I.S.
19.5 Automatic height preselector
19.6 Built-in battery charger
20 - Appendices
20.1 General
21 - Technical data
21.1 SWE080L
22 - General tightening torque
22.1 General
22.2 Galvanised non-oiled bolts
22.3 Untreated, oiled bolts
23 - Tools
23.1 MQS contacts
23.2 AMP contacts
23.3 Molex contacts
23.4 Grease guns
23.5 Other tools
24 - Oil and grease specification
25 - Electrical components and wiring diagram
25.1 Electrical components
25.2 Wiring diagram
26 - Hydraulics chart
27 - Instructions for disposal
27.1 General
27.2 Marking of plastics
27.3 Pressure vessels
27.4 Sorting categories