BT Forklift HWE100 HWE100S LWE130 Repair Manual 7609559-040

[Hyundai]

Download this document, you need 5600 Gallons

BT Forklift HWE100 HWE100S LWE130 Repair Manual 7609559-040
Size: 48.63 MB
Format: PDF
Language: English
Brand: BT
Type of Machine: Forklift
Type of Manual: Repair Manual, Wiring Diagram
Model: BT HWE100, HWE100S, LWE130 Forklift
Part Number: 7609559-040
Publication Date: 2025
Number of Pages: 586 Pages

Contents:
1 General Introduction

1.1 Images And Other Information​

1.2 How To Use This Manual​

1.3 Warning Levels And Symbols​

1.4 Pictograms​

1.5 Abbreviations​

​

2 General Safety Rules

2.1 Work Safety​

2.2 Authorised Personnel​

2.3 Insulation Test​

2.4 Truck Modifications​

2.5 Electrical System​

2.6 Safe Lifting​

2.7 Software​

2.8 Hydraulic System​

​

3 Operating Principle

3.1 Description​

​

4 Parameters

4.1 Software​

4.2 Parameters In General​

4.3 Parameters On Commissioning​

4.4 Parameter List​

​

5 Installation

5.1 Transport​

5.2 Lifting The Truck​

5.3 Battery​

5.4 Commissioning​

​

6 Maintenance

6.1 Introduction​

6.2 Maintenance Instructions​

6.3 Periodic Maintenance​

​

7 Troubleshooting

7.1 Initial Troubleshooting​

7.2 General Method For Starting When Troubleshooting​

7.3 Concluding Troubleshooting​

7.4 Auxiliary Functions​

7.5 Troubleshooting Using Error Codes​

​

8 Chassis C0000

8.1 Overview​

8.2 Overview​

8.3 Checking Links And Spring Pins​

8.4 Checking The Chassis​

8.5 Applying Grease To Chassis Grease Nipples​

8.6 Frame, Chassis C0300​

8.7 Frame/Chassis Components C0400​

8.8 Safety Equipment C0800​

​

9 Motors C1000

9.1 Electric Motors C1700​

​

10 Transmission/Drive Gear C2000

10.1 Drive Unit, Final Gear C2500​

​

11 Brake/Wheel/Track System C3000

11.1 Parking Brake Details C3300​

11.2 Wheels C3500​

​

12 Steering System C4000

12.1 Mechanical Steering System C4100​

​

13 Electrical System C5000

13.1 Using The Anti-Static Carpet​

13.2 Insulation Test​

13.3 Tighten Cable Connections​

13.4 Programming Tools​

13.5 General Electric Equipment C5100​

13.6 Instrument Panel, Display C5200​

13.7 Power System Travel Function C5400​

13.8 Control System, Working Function C5500​

13.9 Power System Working Function C5600​

13.10 Control/Protection Electronics C5700​

13.11 Protective Sensors, Position Sensors C5800​

13.12 Calibrations​

​

14 Hydraulics/Pneumatics C6000

14.1 Overview​

14.2 Overview​

14.3 General Information​

14.4 Checking Hydraulic Hoses And Hose Couplings​

14.5 Hydraulic Unit C6100​

14.6 Hydraulic Cylinder C6600​

14.7 Quick Change Connectors​

14.8 Hydraulic Unit Tightening Torques​

​

15 Work Function - Lifting Masts C7000

15.1 Description​

15.2 Chain System, General​

15.3 Checking Chains And Rollers​

15.4 Lubricating The Chains​

15.5 Checking The Split Pins / Securing Pins​

15.6 Tightening The Mast Fixing Points​

15.7 Main Mast C7100​

15.8 Lifting/Carrying/Clamping Devices C7400​

​

16 Auxiliary Equipment, Installation Equipment C8000
17 Optional Equipment/Extra Equipment C9000

17.1 Extra Electrical Equipment C9400​

17.2 Other Extra Equipment C9500​

​

18 Instructions For Disposal

18.1 General​

18.2 Marking Of Plastics​

18.3 Pressure Vessels​

18.4 Sorting Categories​

​

19 Wiring Diagram

19.1 Colour Code Table​

19.2 List Of Fuses​

19.3 Diagram​

19.4 Diagram​

19.5 Diagram​

19.6 Diagram​

​

20 Hydraulics Schematics

20.1 List Of Symbols​

20.2 Diagram​

20.3 Diagram​

​

21 Tools

21.1 Tools For Electric Connectors​

21.2 Lubricating Tool​

21.3 Special Tools​

​

22 Service Data And Grease Specifications

22.1 General Tightening Torques​

22.2 Lubricants Specification​

22.3 Cleaning The Truck​

​

23 Technical Data

23.1 Truck Data​

23.2 Truck Dimensions​

23.3 Truck Dimensions​

23.4 Truck Dimensions​

​