Bomag Single Drum Roller BW211D-40 To BW213PD-40 Service Manual 00891163

[Hubert Veidt]

Download this document, you need 1050 Gallons

Bomag Single Drum Roller BW211D-40 To BW213PD-40 Service Manual 00891163
Size: 103.11 MB
Format: PDF
Language: English
Brand: Bomag
Type of Machine: Single Drum Roller
Type of Manual: Service Manual, Hydraulic And Electrical Schematic
Model: Bomag Single Drum Roller
BW211D-40, BW212D-40, BW213D-40, BW211PD-40, BW212PD-40, BW213PD-40,
Serial Number:
10158242....
10158302....
10158247....
10158244....
10158255....
10158249....
10158243....
10158303....
10158248....
Part Number: 00891163
Publication Date: 2007
Number of Pages: 972 Pages

Contents:
General
1.1 Introduction
1.2 Safety regulations
1.3 General repair instructions
1.4 Tightening torques
Technical data
2.1 Technische Daten
2.2 Maintenance chart
2.3 Table of fuels and lubricants
2.4 Fuels and lubricants
Connection overview
3.1 Connection overview
Tests and adjustments
4.1 Special tools, tests and adjustments
4.2 Checking the rotation speeds
4.3 Checking / adjusting the neutral positions of the travel pump
4.4 Pressure tests in the travel circuit
4.5 Checking / adjusting the vibrator shaft speeds
4.6 Pressure measurements in the vibration circuit
4.7 Check the leakage rate of the vibration motor
4.8 Pressure test in steering circuit
Flushing and bleeding
5.1 Special tools for flushing
5.2 Flushing - general
5.3 Flushing schematic travel circuit (distribution travel pump)
5.4 Flushing the travel circuit (travel pump distribution)
5.5 Flushing schematic travel circuit (distribution axle motor)
5.6 Flushing the travel circuit (axle motor distribution)
5.7 Flushing schematic for vibration drive
5.8 Flushing the vibration circuit
5.9 Bleeding the travel circuit
5.10 Bleeding the vibration circuit
Fundamental electrics
6.1 Understanding circuit diagrams
6.2 Terminal designations
6.3 Current and voltage
6.4 Resistance
6.5 Series / parallel connection
6.6 Ohm's law
6.7 Electrical energy
6.8 Formula diagram
6.9 Metrology
6.10 Diodes, relays, fuses
6.11 Batteries
6.12 Three-phase generator
6.13 Electric starter
6.14 Telemecanique switch
6.15 Inductive proximity switches
6.16 Angle sensor with current output
6.17 Plug connectors
6.18 Deutsch plug, series DT and DTM
6.19 Plugs and terminals in spring clamping technology
Special tools, electrics
7.1 Special tools, electrics
Electronic modules
8.1 Vibration module
Speedometer Module
9.1 Speedometer module
Service Training
10.1 Electrics BEM (BOMAG Evib-meter)
10.2 Service Training
Engine
11.1 Diesel engine, general
11.2 Service side
11.3 Starter side
11.4 Lubrication oil circuit
11.5 Oil pressure switch and low oil pressure circuitry
11.6 Check the engine oil level
11.7 Changing engine oil and oil filter cartridges
11.8 Coolant circuit
11.9 Coolant temperature switch
11.10 Disassembling and assembling the coolant temperature switch
11.11 Replacing the thermostat
11.12 Checking the thermostat in disassembled state
11.13 Check the coolant level
11.14 Change the coolant
11.15 Clean the cooling fins on engine and hydraulic oil cooler
11.16 Three-phase generator
11.17 Fuel supply
11.18 Injection system
11.19 Injection pump replacement during service
11.20 Injection valve replacement during service
11.21 Checking / repairing injection valves
11.22 Fuel filter
11.23 Check, clean the water separator
11.24 Change the fuel pre-filter cartridge
11.25 Change the fuel filter cartridge
11.26 Checking the compression
11.27 Check, adjust the valve clearance
11.28 Boost fuel solenoid valve
11.29 Engine shut-down solenoid
11.30 Air filter
11.31 Cleaning, changing the dry air filter cartridge
11.32 Heating flange on engine
11.33 Checking the heating flange control
11.34 Electric throttle control
11.35 Engine monitoring
11.36 Engine
11.37 Special tools, Deutz engine (BFM 2012)
Air conditioning system
12.1 Physical basics
12.2 Refrigerant R134a
12.3 Compressor oil / refrigeration oil
12.4 Working principle of the air conditioning system
12.5 Monitoring devices
12.6 Description of components
12.7 Checking the compressor oil level
12.8 Checking the magnetic clutch
12.9 Inspection and maintenance work
12.10 Checking, replacing the refrigerant compressor V-belt
12.11 Service the air conditioning
12.12 Drying and evacuation
12.13 Emptying in case of repair
12.14 Leak test
12.15 Filling instructions
12.16 Trouble shooting in refrigerant circuit, basic principles
12.17 Trouble shooting, refrigerant circuit diagram
12.18 Trouble shooting procedure
12.19 Steam table for R134a
12.20 Heating control / air conditioning control
Replacing the cab window panes
13.1 Assembly of window panes
13.2 Special tools
13.3 Auxiliary materials
13.4 Removing and installing the window pane
Drum
14.1 Special tools, drum, single drum rollers
14.2 Repair overview for drum
14.3 Removing and installing the drum
14.4 Repairing the drum
14.5 Disassembling and assembling the change-over weight
14.6 Changing the rubber buffers and adjusting the pretension
Oscillating articulated joint
15.1 Special tools
15.2 Repair overview oscillating articulated joint
15.3 Removing and installing the oscillating articulated joint
15.4 Dismantling the oscillating articulated joint
15.5 Assembling the oscillating articulated joint
Suppliers documentation
16.1 Travel pump series 90R
16.2 Travel drive series 51
16.3 Vibration pump 42R 041
16.4 Vibration motor A10FM
16.5 MS/MSE 02 ..... 18
16.6 Axle DANA 192
Circuit diagrams
17.1 Wiring diagram
17.2 Hydraulic diagram
17.3 Hydraulic diagram