Atlas Crawler Excavator 1804 Operators and Maintenance Manual 5636279 EN DE

[Momed80]

Download this document, you need 500 Gallons

Atlas Crawler Excavator 1804 Operators and Maintenance Manual 5636279 EN DE
Size: 14.99 MB
Format: PDF
Language: German, English
Brand: Atlas
Type of Machine: Crawler Excavator
Type of Manual: Operators and Maintenance Manual
Model: Atlas 1804 Crawler Excavator
Serial Number: 284 R 301265
Order No: 5636279
Number of Pages: 408 Pages

Contents:
1 Notes on these instructions
2 Warranty
3 Identification
31 Identifying the excavator
32 Identifying the engine
4 Weights and performance data
5 Use of the excavator
6 Excavator design features
61 Summary of main assemblies
62 Operating principle of main assemblies
7 Displays and controls
71 General view of cab for excavators
with ATLAS control system
72 General view of cab for excavators
with ISO control system
73 Seat with consoles
74 Left switch panel
Special functions
75 Right switch panel
Special functions
Description
General data
76 Display panel with control and warning
lights
77 Control panel
78 Outside the cab
8 Optional extras
81 Overload warning device
(use of lifting gear)
82 Fuel tank filling system
83 Pre-heating (cold start) system
84 Rotating beacon light
85 Front/rear work-area lights
86 Pneumatically adjustable seat
87 Attachment kit for hydraulic hammer
88 Attachment kit for grab
9 Operating safety requirements
10 Preparing excavator for use
101 Locks
102 Battery isolator
Switching electrical system on/off
with battery isolator
103 Boarding and leaving
Boarding
Leaving
Operation
104 Adjusting the seat
Adjusting seat springing
Adjusting seat height
Sliding seat forwards/back
Adjusting seat back angle
Adjusting armrest angle
Adjusting lumbar support
105 Opening and closing windshield
Tilting windshield
Sliding windshield up
Closing windshield
106 Removing and installing plug-in window
Removing plug-in window
Stowing plug-in window
Installing plug-in window
107 Opening and closing side window
108 Opening and closing skylight
109 Adjusting sun visor
1010 Adjusting left and right air outlets
1011 Ignition lock
1012 Switching interior lights on and off
1013 Switching seat heating on and off
1014 Resetting clock
1015 Switching lights on and off
1016 Switching work-area lights on and off
1017 Switching rotating beacon light
on and off
1018 Switching windshield wiper on and off
Wiping
Intermittent wipe
Operating windshield washer
1019 Deactivating, activating pilot control
1020 Checks before starting the engine
Test routine
(Control and warning equipment for
starting and during operation)
Operational checks
Positions of the main controls
1021 Starting and stopping the engine
Starting the engine
Starting with pre-heating system
Stopping the engine
1022 Settings for operation
Activating, changing operating mode
Setting engine speed
Setting pressure differential/
precision control
Setting engine torque
Memorising operating mode
Switching automatic idling system
on and off
Switching pressure cut-in stage
on and off
11 Travel movements
111 Safety precautions when driving
112 Rules for driving on public highways
113 Driving
(excavators with ATLAS control system)
Selecting crawler speeds
Pedal control
Lever control
114 Driving
(excavators with ISO control system)
Selecting crawler speeds
Pedal control
Lever control
115 Stopping/parking
12 Working with the excavator
121 Safety precautions during work
122 Preparations for work
123 Operating the excavator equipment
and working attachments
Safety precautions if the overload
warning device reacts
Stopping movements of excavator
equipment and working attachment
Controlling speed of excavator
equipment and working attachment
movement
Lowering excavator equipment
in the event of engine/hydraulic
system failure (emergency lowering)
Moving excavator equipment
Operating working attachments
124 Working instructions
Setting operating mode for work
Switching overload warning device
on, off
Switching external summation and
separation circuit on, off
Switching off automatic jib cut-off
Short-time operation on maximum
power output
125 Emergency operation in the event of
load limit sensing control malfunction
126 Advice on working procedure
13 Shutting the excavator down after use
131 Safety instructions when shutting down
the excavator
132 Shutting down the excavator during work
breaks/at end of work
14 Changing the working equipment
141 Safety instructions when changing over
the working equipment
142 Releasing preload pressure in hydraulic
fluid tank
143 General instructions
144 Connecting and disconnecting hydraulic
hoses
Quick-acting couplings
Screw couplings
145 Detaching and attaching bucket
146 Detaching and attaching grab
147 Detaching and attaching hook
148 Detaching and attaching hydraulic
hammer
149 Repositioning the boom
15 Recovering the excavator
16 Transporting the excavator
161 Safety instructions for transporting the
excavator
162 Loading the excavator
163 Unloading the excavator
164 Lifting the excavator
17 Safety instructions for maintenance
18 Filling capacities
19 Lubricants, coolants, etc
20 Maintenance schedule
Maintenance
21 General lubrication
211 Safety instructions for lubrication work
212 Lubrication points of excavator
213 Lubrication points of working attachment
214 Operating central lubrication system
215 Filling central lubrication system
22 Engine maintenance
221 Safety instructions for maintenance work
on engine
222 Summary of main engine assemblies
223 Refuelling the excavator
Refuelling through filler neck
Refuelling with refuelling pump
224 Checking engine oil level
225 Changing engine oil, renewing filter
226 Checking coolant level
227 Changing coolant
228 Checking coolant mixture (antifreeze)
229 Draining water from mesh strainer
fuel filter
2210 Cleaning mesh strainer fuel filter
2211 Renewing fuel filter
2212 Bleeding fuel system
2213 Cleaning/renewing air cleaner elements
2214 Checking/renewing V-belts
2215 Draining water from charge-air cooler
2216 Removing, installing guard
23 Hydraulic system maintenance
231 Safety instructions for work on the
hydraulic system
232 Checking hydraulic fluid level/
topping up hydraulic fluid
233 Changing hydraulic fluid
234 Renewing hydraulic fluid filter element
235 Eliminating leaks in the hydraulic lines
Pipe-flange unions
Hose unions
Pipe unions
DKO pipe fittings
24 Crawler gearboxes maintenance
241 Safety instructions for work on crawler
gearboxes
242 Checking oil level in crawler gearbox
243 Changing oil in crawler gearbox
25 Travel gear maintenance
251 Safety instructions for work on travel
gear
252 Checking crawler track tension/
tensioning crawler track
Checking crawler track tension
Tensioning crawler track
Loosening crawler track
26 Electrical system maintenance
261 Safety instructions for work on electrical system
262 General instructions
263 Disconnecting and reconnecting batteries
264 Checking battery acid level
265 Charging batteries
266 Starting aids
Using another vehicle to supply power
Using a battery charger as a
starting aid
267 Fuses
Renewing master fuse
Fuses on the various circuit boards
268 Exchanging bulbs
Low beam headlight, parking light
Additional headlights and
additional lights
27 Heating and ventilation system
maintenance
271 Safety instructions for work on
heating and ventilation system
272 Cleaning/renewing filter mat
of air suction filter
28 Cleaning and general care
281 Safety instructions for cleaning and
general care of excavator
282 Methods of cleaning the excavator
283 Cleaning the engine (external)
284 Cleaning the combi- cooler
285 Protective treatment of the excavator
29 Troubleshooting and remedial action
291 Safety instructions for troubleshooting
and remedial action
292 Troubleshooting and remedial action
30 Alphabetical index
Alphabetical index
Troubleshooting