JCB Transmissions PS Series PS900 Powershift Service Manual 9823_6150 2026
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JCB Transmissions PS Series PS900 Powershift Service Manual 9823_6150 2026
Size: 14.02 MB
Format: PDF
Language: English
Brand: JCB
Type of Machine: Transmissions - Gearboxes
Type of Manual: Service Manual
Model: JCB PS Series Powershift - PS900 Transmissions
Date: valid 2026
Number of Pages: 361 Pages
Contents:
01: Machine
Size: 14.02 MB
Format: PDF
Language: English
Brand: JCB
Type of Machine: Transmissions - Gearboxes
Type of Manual: Service Manual
Model: JCB PS Series Powershift - PS900 Transmissions
Date: valid 2026
Number of Pages: 361 Pages
Contents:
01: Machine
03: Safety
03: Safety - Yours and Others
Health and Safety
06: Safety Warnings
Health and Safety
09: General Safety
Health and Safety
12: Maintenance Safety
Health and Safety
18: Operating Safety
Health and Safety
06: About this Manual
00: General
Introduction
06: Using the Manual
Introduction
06: Body and Framework63: Identification Label
12: Gearbox
Introduction +[PS900]
24: Brake System18: Park Brake
00: General
Introduction +[Hydraulic SAHR Park Brake]
Introduction +[Mechnical, PS900]
Introduction +[SAHR Park Brake, PS900]
Health and Safety +[Hydraulic SAHR Park Brake]
Technical Data +[SAHR Park Brake, PS904, PS906, PS908]
Technical Data +[Mechnical, PS904, PS906, PS908]
Component Identification +[PS900, Mechanical]
Component Identification +[PS900, Ausco - SAHR]
Operation +[Ausco - SAHR]
Discharge and Pressurise +[Ausco - SAHR]
Check (Condition) +[PS900, Mechanical]
Check (Condition) +[PS900, Ausco - SAHR]
Check (Operation) +[PS900]
Disassemble and Assemble +[PS900, Mechanical]
Disassemble and Assemble +[PS900, Ausco - SAHR]
12: Control Valve
Component Identification +[Hydraulic SAHR Park Brake]
Operation +[Hydraulic SAHR Park Brake]
Diagram +[Hydraulic SAHR Park Brake]
Remove and Install +[Hydraulic SAHR Park Brake]
15: Pad
Check (Condition) +[Hydraulic SAHR Park Brake]
18: Caliper
Introduction +[Hydraulic SAHR Park Brake]
Component Identification +[Ausco - SAHR]
48: Actuator
Check (Condition) +[PS900, Mechanical]
Disassemble and Assemble +[PS900, Mechanical]
27: Driveline03: Manual Gearbox
00: General
Introduction
Drain and Fill
Clean
Check (Level)
07: Clutch - 2WD/4WD
Check (Condition)
15: Solenoid Control Valve
Introduction
24: Oil Pump
Check (Condition)
Remove and Install
39: Filter
Introduction
40: Suction Strainer
Introduction
45: Piston Ring Seal
Introduction
Check (Condition)
Remove and Install
47: Oil Seal
Introduction
78: Direct Shift Turret
Introduction
06: Semi-Automatic Gearbox +[PS900]
00: General
Introduction +[PS900]
Technical Data +[PS904]
Technical Data +[PS906]
Technical Data +[PS908]
Component Identification +[PS900]
Operation (Hydraulic) +[PS900]
Operation (Electrical) +[PS900]
Fault-Finding +[PS900]
Drain and Fill +[PS900]
Clean +[PS900]
Check (Condition) +[PS900]
Check (Level) +[PS900]
Check (Pressure) +[PS900]
Remove and Install +[PS900]
Disassemble and Assemble +[PS900]
06: Clutch - Reverse
Introduction +[PS900]
Check (Condition) +[PS900]
Remove and Install +[PS900]
Disassemble and Assemble +[PS900]
07: Clutch - 2WD/4WD
Introduction +[PS900]
Component Identification +[PS900]
Check (Condition) +[PS900]
Check (Pressure) +[PS900]
Remove and Install +[PS900]
Disassemble and Assemble +[PS900]
08: Clutch - Layshaft
Introduction +[PS900]
Component Identification +[PS900]
Check (Condition) +[PS900]
Calibrate +[PS900]
Remove and Install +[PS900]
Disassemble and Assemble +[PS900]
09: Clutch - Main Shaft
Introduction +[PS900]
Component Identification +[PS900]
Check (Condition) +[PS900]
Remove and Install +[PS900]
Disassemble and Assemble +[PS900]
10: Clutch - 6 Speed
Introduction +[PS900]
Component Identification +[PS900]
Check (Condition) +[PS900]
Disassemble and Assemble +[PS900]
11: Clutch - Forward (Input)
Introduction +[PS900]
Component Identification +[PS900]
Clean +[PS900]
Check (Condition) +[PS900]
Remove and Install +[PS900]
Disassemble and Assemble +[PS900]
15: Solenoid Control Valve
Introduction +[PS900]
Check (Condition)
Remove and Install +[PS900]
24: Oil Pump
Check (Condition) +[PS900]
Remove and Install +[PS900]
27: Speed Sensor
Introduction +[PS900]
39: Filter
Introduction +[PS900]
Remove and Install +[PS900]
40: Suction Strainer
Introduction
Remove and Install
45: Piston Ring Seal
Introduction
Remove and Install
47: Oil Seal
Introduction
Remove and Install
Remove and Install +[PS900]
52: Driveshaft
Introduction +[PS900]
54: Main Shaft
Introduction +[PS900]
Check (Condition) +[PS900]
56: Layshaft
Introduction +[PS900]
57: Input Shaft
Introduction +[PS900]
58: Output Shaft
Introduction +[PS900]
Remove and Install +[PS900]
85: Oil Feed Pipe
Remove and Install +[PS900]
86: Oil Transfer Pipe
Remove and Install +[PS900]
90: Front Case
Clean
Check (Condition)
Remove and Install +[PS900]
91: Rear Case
Clean +[PS900]
Check (Condition) +[PS900]
95: Coupling Yoke 4WD
Introduction +[PS900]
Remove and Install +[PS900]
12: Transfer Gearbox
00: General
Introduction
Clean
14: Torque Converter +[PS900]
00: General
Introduction
Component Identification
Operation
Check (Operation) +[PS900]
Remove and Install +[PS900]
06: Control Valve
Remove and Install +[PS900]
30: Hydraulic System00: General
00: General
Check (Level) +[PS900]
93: Hose
00: General
Introduction +[PS900]
Disconnect and Connect +[PS900]
Check (Condition) +[PS900]
97: Connectors
18: O-Ring Face Seal (ORFS)
Introduction +[PS900]
Technical Data +[PS900]
Remove and Install +[PS900]
33: Electrical System09: Power Distribution
00: General
Introduction +[PS900]
Health and Safety +[PS900]
06: Relay
Introduction +[PS900]
Operation (Electrical) +[PS900]
57: Electronic Diagnostic
00: General
Introduction +[PS900]
Health and Safety +[PS900]
03: Servicemaster
Disconnect and Connect +[PS900]
90: Error Codes
Technical Data +[PS900]
84: Sensor
09: Speed Sensor
Introduction +[PS900]
Operation +[PS900]
Diagram +[PS900]
Check (Operation) +[PS900]
Remove and Install +[PS900]
72: Fasteners and Fixings00: Fasteners and Fixings
00: General
Introduction +[PS900]
03: Screws
00: General
Introduction +[PS900]
Technical Data +[PS900]
06: Bolts
00: General
Introduction +[PS900]
Technical Data +[PS900]
75: Consumable Products00: Consumable Products
00: General
Health and Safety +[PS900]
09: Fluids
00: General
Introduction +[PS900]
10: Locking Fluids
00: General
Introduction +[PS900]
Technical Data +[PS900]
14: Solvents and Primers
00: General
Introduction +[PS900]
Technical Data +[PS900]
15: Adhesive
00: General
Introduction +[PS900]
Technical Data +[PS900]
16: Sealant
00: General
Introduction +[PS900]
Technical Data +[PS900]
78: After Sales24: Maintenance Schedules
00: General
Introduction +[PS900]
Operation +[PS900]
03: Maintenance Intervals
Introduction +[PS900]
06: Pre-start Cold Checks, Service Points and Fluid Levels
Introduction +[PS900]
09: Functional Tests and Final Inspection
Introduction +[PS900]
81: Clothing and Personal Protective Equipment (PPE)
00: General
Introduction +[PS900]
93: Special Tools
00: General
Introduction +[PS900]
03: Parts List
Introduction +[PS900]
Component Identification +[PS900]
96: Units of Measurement
00: General
Technical Data +[PS900]
Last edited:
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