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Merlo Roto Modular R40.16 R40.18 R50.21 R50.26 R50.30 R50.35 R70.24 Service Manuals, Schematics 2024

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Merlo Roto Modular R40.16 R40.18 R50.21 R50.26 R50.30 R50.35 R70.24 Service Manuals, Schematics 2024
Size: 894 MB
Format: PDF
Language: German
Brand: Merlo
Type of Machine: Telescopic Handler, Telehandler
Type of Manual: Operating Manual, Technical Manual, Electrical Systems Manual, Drive Systems Manual, Hydraulic Systems Manual, Mechanic Manual, Engine Manual, Maintenance Manual.
Model: R40.16 R40.18 R50.21 R50.26 R50.30 R50.35 R70.24

LIST OF MANUALS:
1. Bedienungsanleitung (Operating Manuals)

- Funk
Manuals for radio or wireless communication modules.
- Maschine (Machine Operating Manuals)
Manuals for specific models of machinery, focusing on different versions and configurations.
- Motor (Engine Operating Manuals)
Detailed manuals for engines by Deutz and FPT, including operation, maintenance, and tier-specific information.
2. Diverse (Various)
Miscellaneous documents and files that include operational checks, settings adjustments, presentations, and specific machine data sheets.
3. Elektrik (Electrical Systems)
- Elektrische Anlage (Electrical Installations)
Manuals and documents related to the electrical systems, diagnostics, and configurations for various machines.
- Elektrofunktionsschema (Electrical Schematic Diagrams)
Schematic diagrams detailing the electrical systems for specific machine models.
- Fehlermeldungen (Error Messages)
Documents listing error codes and diagnostics for electrical systems.
4. Fahrantrieb (Drive Systems)
Manuals and diagnostic software for hydraulic and mechanical drive systems, including specifics for different manufacturers like Hydratecno and Rexroth.
5. Hydraulik (Hydraulics)
- Hydraulikschemen (Hydraulic Schematics)
Detailed schematics of hydraulic systems tailored for specific machine models.
- Hydraulische Anlage (Hydraulic Systems)
Comprehensive guides on hydraulic systems setup and configurations for various models.
6. Mechanik (Mechanics)
- Getriebe (Transmission)
Manuals covering differentials, standard and CVT transmissions, including maintenance and service instructions.
- Schwenkwerk (Swivel Mechanisms)
Documentation related to the maintenance and operation of swivel mechanisms in various machinery.
- Teleskopausleger (Telescopic Booms)
Manuals detailing the components and maintenance of telescopic booms for different models.
7. Motor (Engines)
- Deutz
DEUTZ engine manuals including troubleshooting codes and coolant protection lists.
- FPT
Manuals for FPT engines detailing error reactions, performance specifications, and tier compliance.
8. Wartung (Maintenance)
Maintenance manuals and schedules for various machinery, ensuring proper upkeep and functionality.

INHALT:
Bedienungsanleitung

Funk
BA FUNK (RAD-MOD-01-DE).pdf​
Maschine
R40.16-R40.18​
MA00743 - ROTO40.16S-Instr (DE).pdf​
MA00743 - ROTO40.16S-Maint (DE).pdf​
MA00745 - ROTO40.18S-Instr (DE).pdf​
MA00745 - ROTO40.18S-Maint (DE).pdf​
R50.21​
BA R50.21S 19.pdf​
Motor
Deutz​
BA DEUTZ TCD 3.6 L4 Stufe IIIB(03124632).pdf​
BA DEUTZ TCD 3.6 L4 Stufe IV Final (03124678_DE FINAL).pdf​
FPT
NEFseries OFF-ROAD Telehandler engines Tier4F (04_L31900339_02.2017).pdf​

Diverse
Aktivierung und Überprüfung Funkbetrieb ROTO MODULAR.docx​
Aktivierung und Überprüfung Funkbetrieb ROTO MODULAR.pdf​
Bühnengeschwindigkeiten.xlsx​
MCB modulare 1.1.docx​
Messkopf Hubzylinder Allgemein.pdf​
Presentation Roto50.35.pptx​
ROTO MOD Funkbetrieb aktivieren.pdf​
UGSIRM - ROTO MODULAR.docx​
UGSS modulare.docx​
Datenblätter ROTO50.30-70.24_DE.pdf​

Elektrik
Elektrische Anlage
BOOM SENSORS.PDF​
Diagnose des Modularen Systems (MD-RMOD.03).pdf​
Diagnose des Modularen Systems (MD-RMOD.04).pdf​
Diagnosesoftware Merlo Tool V1.1.1 (MD-MTOOL.01).pdf​
Diagnosesoftware Merlo Tool V1.5.0 (MD-MTOOL.02).pdf​
Diagnosesoftware Merlo Tool V1.7.0 (MD-MTOOL.03).pdf​
Electrical Battery Main Switch.pdf​
Installationsanweisung Merlo Tool.pdf​
IT 2202 T Austausch des Wägezellenbausatzes.PDF​
Joystick-System (ME-JOY).pdf​
Lastzelle Abstützung ROTO MOD.pdf​
Widerstandsmessung Lastzelle Hubzylinder.pdf​
Elektrofunktionsschema
SAV DEUTSCH​
70646-3 ROTO MODULAR.pdf​
70646-3A ROTO MODULAR.pdf​
70646-3B ROTO MODULAR.pdf​
STANDARD​
70646_3 ROTO MODULAR 06.09.18.pdf​
70646_3 ROTO MODULAR 09.07.18.pdf​
82769_3 ROTO MODULAR 2022 Stufe V Motor.pdf​
Fehlermeldungen
Fehlercodes Modulsystem V1.25.0 (MD-CODER.01).pdf​
Fehlercodes Modulsystem V1.29.0 (MD-CODER.02).pdf​
Fehlercodes Modulsystem V1.30.0 (MD-CODER.03).pdf​
Fehlercodes Modulsystem V1.40.0 (MD-CODER.04).pdf​
Fehlercodes Modulsystem V1.43.0 (MD-CODER.06).pdf​
Fehlercodes Modulsystem V1.54.0 (MD-CODER.07).pdf​
Fehlercodes Modulsystem V1.63.0 (MD-CODER.08).pdf​
J1939 error codes.txt​

Fahrantrieb
Hydratecno
Diagnosesoftware HydraTecno V.2.6.0 (MD-HYDTEC.03).pdf​
Hydrosatischer Antrieb
069375 - Temperatursensor - RD95180.pdf​
Hydrostatischer Antrieb Rexroth mit MERLO UCTI (MI-RMOD.01).pdf​
Hydrostatischer Antrieb Rexroth mit MERLO UCTI (MI-RMOD.02).pdf​
Hydrostatschema
R40.16S-40.18S 2018 (74999_2).pdf​
R50-R70S-SPLUS 2V (67262_2a).pdf​
R50-R70SPLUS CVT (67263_2).pdf​

Hydraulik
Hydraulikschemen
R40.16-40.18 2018 (74996_1).pdf​
R40.16S-40.18S 2018 (74373_1a).pdf​
R50.21-50.26-50.30SPLUS (67268_1c).pdf​
R50.21S-R50.26S (75559_1d).pdf​
R50.35-70.28SPLUS (71676_1c).pdf​
R70.24SPLUS (67269_1b).pdf​
R70.28 (75558_1a).pdf​
Hydraulische Anlage
Hydraulischer Verteiler 4E+1E HDS34-4+24-1 (MH-HYDR400.02).pdf​
Hydraulischer Verteiler ROTO MODULAR (MH-HYDROTO).pdf​

Mechanik
Getriebe
Differentiale (MREVDIFF.04).pdf​
Getriebe Standard und CVT(MREVGBOX.04).pdf​
Reduktionsgetriebe (MREVRIDU.05).pdf​
Serviceanleitung Achse DANA GM-DANA213 (TED).pdf​
Schwenkwerk
DREHKRANZUNTERSETZUNGSGETRIEBE (MM-RMRRT.01).pdf​
Teleskopausleger
Teleskopausleger ROTO40.16 (MB-R4016.02).pdf​
Teleskopausleger ROTO40.18 (MB-R4018.03).pdf​
Teleskopausleger ROTO50.21 (MB-R5021.01).pdf​
Teleskopausleger ROTO50.35 (MB-R5035.02).pdf​
Zylinder
Hydraulikzylinder mit internem Positionssensor (MH-MARTR).pdf​

Motor
Deutz
DEUTZ Trouble Code List EMR4 2018_12_03.pdf​
DEUTZ Trouble Code List EMR4 2019_04_09.pdf​
DEUTZ Trouble Code List EMR4 2020_01_09.pdf​
DQC-Kuehlsystemschutzmittelliste_01_2021.pdf​
DTCList_MD1_DE_EN.pdf​
DTCList_MD1_DOC_DPF_DE_EN.pdf​
FPT
F34 Stufe V - 55kW​
P1738V524_FnR_CEHGEM05_M0B_MER_ROTO_55kW_2500rpm_DPFB_v52.4_QG5_CANA.XLSX​
F36 Stufe V - 90kW
ERR_CODE.XLSX​
P1738V524_FnR_CEFSEM10_M0I_MER_ROTO_90kW_2300rpm_SCR-T_v52.4_QG5_CANA.XLSX​
N45 Stufe IV Final
004.N45-N67_T4BStIV_Fail_React_20160229.pdf​
FnR_P662vD3_NEF4Cyl_Merlo_Telehandler_unified_inducements_20161213_rev03.xls​
FnR_P662vD3_NEF4Cyl_Merlo_Telehandler_unified_inducements_20161213_rev03_1.xls​
FPT FEHLERLISTE.pdf​
N45 Stufe V
2021_0195_FnR_p1603v454_NEF6_Industrial_Pivot_Dx6HD_StageV_20210604_rev05.xls​
2021_0219_5802488358_NEF_CURSOR_STGV_PIVOT_2BOX_BODY.tiff​
2021_2109_FnR_p1603v454_NEF4_Industrial_Pivot_StageV_rev02_QG4.xls​
_2021_0177_Off_Road_Pivot_e_IPU_StageV_Nef_Cursor_Electronic_System_Specification_May_2021.pdf​

Wartung
Wartungsanleitung ROTO40.16-40.18S(MP-R400.01).pdf​
Wartungsanleitung ROTO50.21-50.26 (MP-R600).pdf​
Wartungsanleitung ROTO50.21-50.26SPLUS (MP-RCONT).pdf​
Wartungsanleitung ROTO50.30-70-24SPLUS (MP-R5030).pdf​
Wartungsanleitung ROTO50.35-70.28SPLUS (MP-RMAXI).pdf​


CONTENTS:
User Manual

Radio
BA RADIO (RAD-MOD-01-DE).pdf​
Machine
R40.16-R40.18​
MA00743 - ROTO40.16S Instruction (DE).pdf​
MA00743 - ROTO40.16S Maintenance (DE).pdf​
MA00745 - ROTO40.18S Instruction (DE).pdf​
MA00745 - ROTO40.18S Maintenance (DE).pdf​
R50.21​
BA R50.21S 19.pdf​
Engine
Deutz​
BA DEUTZ TCD 3.6 L4 Stage IIIB(03124632).pdf​
BA DEUTZ TCD 3.6 L4 Stage IV Final (03124678_DE FINAL).pdf​
FPT
NEFseries OFF-ROAD Telehandler engines Tier4F (04_L31900339_02.2017).pdf​

Miscellaneous
Activation and Checking of Radio Operation ROTO MODULAR.docx​
Activation and Checking of Radio Operation ROTO MODULAR.pdf​
Stage Speeds.xlsx​
MCB modular 1.1.docx​
General Lifting Cylinder Sensor Head.pdf​
Presentation Roto50.35.pptx​
Activation of ROTO MOD Radio Operation.pdf​
UGSIRM - ROTO MODULAR.docx​
UGSS modular.docx​
Data Sheets ROTO50.30-70.24_DE.pdf​

Electricity
Electrical Installation
BOOM SENSORS.PDF​
Diagnosis of the Modular System (MD-RMOD.03).pdf​
Diagnosis of the Modular System (MD-RMOD.04).pdf​
Diagnostic Software Merlo Tool V1.1.1 (MD-MTOOL.01).pdf​
Diagnostic Software Merlo Tool V1.5.0 (MD-MTOOL.02).pdf​
Diagnostic Software Merlo Tool V1.7.0 (MD-MTOOL.03).pdf​
Electrical Battery Main Switch.pdf​
Installation Instructions Merlo Tool.pdf​
IT 2202 T Replacement of the Load Cell Kit.PDF​
Joystick System (ME-JOY).pdf​
Load Cell Support ROTO MOD.pdf​
Resistance Measurement Load Cell Lifting Cylinder.pdf​
Electrical Function Diagram
SAV GERMAN​
70646-3 ROTO MODULAR.pdf​
70646-3A ROTO MODULAR.pdf​
70646-3B ROTO MODULAR.pdf​
STANDARD​
70646_3 ROTO MODULAR 06.09.18.pdf​
70646_3 ROTO MODULAR 09.07.18.pdf​
82769_3 ROTO MODULAR 2022 Stage V Engine.pdf​
Error Messages
Error Codes Modular System V1.25.0 (MD-CODER.01).pdf​
Error Codes Modular System V1.29.0 (MD-CODER.02).pdf​
Error Codes Modular System V1.30.0 (MD-CODER.03).pdf​
Error Codes Modular System V1.40.0 (MD-CODER.04).pdf​
Error Codes Modular System V1.43.0 (MD-CODER.06).pdf​
Error Codes Modular System V1.54.0 (MD-CODER.07).pdf​
Error Codes Modular System V1.63.0 (MD-CODER.08).pdf​
J1939 error codes.txt​

Drive System
Hydratecno
Diagnostic Software HydraTecno V.2.6.0 (MD-HYDTEC.03).pdf​
Hydrostatic Drive
069375 - Temperature Sensor - RD95180.pdf​
Hydrostatic Drive Rexroth with MERLO UCTI (MI-RMOD.01).pdf​
Hydrostatic Drive Rexroth with MERLO UCTI (MI-RMOD.02).pdf​
Hydrostatic Diagram
R40.16S-40.18S 2018 (74999_2).pdf​
R50-R70S-SPLUS 2V (67262_2a).pdf​
R50-R70SPLUS CVT (67263_2).pdf​

Hydraulics
Hydraulic Schematics
R40.16-40.18 2018 (74996_1).pdf​
R40.16S-40.18S 2018 (74373_1a).pdf​
R50.21-50.26-50.30SPLUS (67268_1c).pdf​
R50.21S-R50.26S (75559_1d).pdf​
R50.35-70.28SPLUS (71676_1c).pdf​
R70.24SPLUS (67269_1b).pdf​
R70.28 (75558_1a).pdf​
Hydraulic Installation
Hydraulic Distributor 4E+1E HDS34-4+24-1 (MH-HYDR400.02).pdf​
Hydraulic Distributor ROTO MODULAR (MH-HYDROTO).pdf​

Mechanics
Gearbox
Differentials (MREVDIFF.04).pdf​
Gearbox Standard and CVT (MREVGBOX.04).pdf​
Reduction Gearbox (MREVRIDU.05).pdf​
Service Manual Axle DANA GM-DANA213 (TED).pdf​
Swivel Drive
Swivel Drive Reduction Gearbox (MM-RMRRT.01).pdf​
Telescopic Boom
Telescopic Boom ROTO40.16 (MB-R4016.02).pdf​
Telescopic Boom ROTO40.18 (MB-R4018.03).pdf​
Telescopic Boom ROTO50.21 (MB-R5021.01).pdf​
Telescopic Boom ROTO50.35 (MB-R5035.02).pdf​
Cylinders
Hydraulic Cylinder with Internal Position Sensor (MH-MARTR).pdf​

Engine
Deutz
DEUTZ Trouble Code List EMR4 2018_12_03.pdf​
DEUTZ Trouble Code List EMR4 2019_04_09.pdf​
DEUTZ Trouble Code List EMR4 2020_01_09.pdf​
DQC Coolant Protection List_01_2021.pdf​
DTCList_MD1_DE_EN.pdf​
DTCList_MD1_DOC_DPF_DE_EN.pdf​
FPT
F34 Stage V - 55kW​
P1738V524_FnR_CEHGEM05_M0B_MER_ROTO_55kW_2500rpm_DPFB_v52.4_QG5_CANA.XLSX​
F36 Stage V - 90kW
ERR_CODE.XLSX​
P1738V524_FnR_CEFSEM10_M0I_MER_ROTO_90kW_2300rpm_SCR-T_v52.4_QG5_CANA.XLSX​
N45 Stage IV Final
004.N45-N67_T4BStIV_Fail_React_20160229.pdf​
FnR_P662vD3_NEF4Cyl_Merlo_Telehandler_unified_inducements_20161213_rev03.xls​
FnR_P662vD3_NEF4Cyl_Merlo_Telehandler_unified_inducements_20161213_rev03_1.xls​
FPT Error List.pdf​
N45 Stage V
2021_0195_FnR_p1603v454_NEF6_Industrial_Pivot_Dx6HD_StageV_20210604_rev05.xls​
2021_0219_5802488358_NEF_CURSOR_STGV_PIVOT_2BOX_BODY.tiff​
2021_2109_FnR_p1603v454_NEF4_Industrial_Pivot_StageV_rev02_QG4.xls​
_2021_0177_Off_Road_Pivot_e_IPU_StageV_Nef_Cursor_Electronic_System_Specification_May_2021.pdf​

Maintenance
Maintenance Manual ROTO40.16-40.18S (MP-R400.01).pdf​
Maintenance Manual ROTO50.21-50.26 (MP-R600).pdf​
Maintenance Manual ROTO50.21-50.26SPLUS (MP-RCONT).pdf​
Maintenance Manual ROTO50.30-70.24SPLUS (MP-R5030).pdf​
Maintenance Manual ROTO50.35-70.28SPLUS (MP-RMAXI).pdf​






Updated Files for 2024:
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Elektrische Anlage\Diagnose des Modularen Systems (MD-RMOD.03).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Elektrische Anlage\Diagnose des Modularen Systems (MD-RMOD.04).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Elektrische Anlage\IT 2202 T Austausch des Wägezellenbausatzes.PDF
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Elektrische Anlage\Joystick-System (ME-JOY).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Elektrische Anlage\Lastzelle Abstützung ROTO MOD.pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Fehlermeldungen\Fehlercodes Modulsystem V1.43.0 (MD-CODER.06).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Fehlermeldungen\Fehlercodes Modulsystem V1.54.0 (MD-CODER.07).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Fehlermeldungen\Fehlercodes Modulsystem V1.63.0 (MD-CODER.08).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Elektrik\Fehlermeldungen\J1939 error codes.txt
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Fahrantrieb\Hydratecno\Diagnosesoftware HydraTecno V.2.6.0 (MD-HYDTEC.03).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Getriebe\Differentiale (MREVDIFF.04).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Getriebe\Getriebe Standard und CVT(MREVGBOX.04).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Getriebe\Reduktionsgetriebe (MREVRIDU.05).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Getriebe\Serviceanleitung Achse DANA GM-DANA213 (TED).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Schwenkwerk\DREHKRANZUNTERSETZUNGSGETRIEBE (MM-RMRRT.01).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Teleskopausleger\Teleskopausleger ROTO40.16 (MB-R4016.02).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Teleskopausleger\Teleskopausleger ROTO40.18 (MB-R4018.03).pdf
03-ROTO\ROTO MODULAR (R40.16-R40.18-R50.21-R50.26-R50.30-R50.35-R70.24)\Mechanik\Teleskopausleger\Teleskopausleger ROTO50.21 (MB-R5021.01).pdf
 

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