ZF Transmission CP260 CP290 CP310 CP330 Stage 3 Operating Instructions Manual

[Hyundai]

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ZF Transmission CP260 CP290 CP310 CP330 Stage 3 Operating Instructions Manual
Size: 29.43 MB
Format: PDF
Language: English
Brand: ZF
Type of Machine: Transmission
Type of Manual: Operating Instructions
Model: ZF CP260 CP290 CP310 CP330 Stage 3 Transmission
Number of Pages: 194 Pages

Contents:
1 Preface

1.1 Document overview​

2 Safety

2.1 Signal words and symbols​

2.2 General safety instructions​

2.3 Product-specific safety instructions​

2.3.1 Cleanliness instructions
3 Notes on Repairs and Assembly

3.1 General Notes​

3.2 Cleaning the ZF product​

3.3 Dismantling the ZF product​

3.4 Assembling the ZF product​

3.5 Cleaning parts​

3.6 Reusing parts​

3.7 Replacing parts​

3.8 Reworking parts​

3.9 Cleanliness specifications for transmissions with hydraulic components​

4 Technical Data

4.1 Oil​

4.1.1 Oil filter
4.1.2 Oil grade

4.2 Type plate​

4.2.1 Transmission type plate
4.2.2 Electronic control unit type plate
5 Settings
6 Tightening Torques
7 Workshop Equipment

7.1 Special tools​

7.2 Standard tools and fixtures​

7.3 Operating supplies and auxiliary materials​

8 Preparatory Activities

8.1 Clamp transmission​

8.2 Drain oil​

9 Dismantling

9.1 Remove parking brake​

9.2 Removing the filler neck​

9.3 Removing the small cover sheets​

9.4 Removing pressure filter​

9.5 Removing control unit​

9.6 Remove and dismantle shift system​

9.6.1 Remove shift system
9.6.2 Disassembling the shift system

9.7 Remove and dismantle duct plate​

9.7.1 Remove duct plate
9.7.2 Dismantle duct plate

9.8 Removing speed sensors​

9.9 Removing cover plates​

9.10 Remove hydraulic oil pump​

9.11 Remove engine connection​

9.12 Remove output flanges​

9.13 Remove hydrostatic unit​

9.13.1 Remove cover
9.13.2 Removing the flush valve (valve)
9.13.3 Removing pressure sensors
9.13.4 Removing solenoid
9.13.5 Remove hydrostatic unit
9.13.6 Removing the rubber bearings from the hydrostatic unit

9.14 Remove oil level indicator​

9.15 Separating the housing​

9.16 Remove and dismantle output shaft​

9.16.1 Remove output shaft
9.16.2 Dismantle output shaft

9.17 Remove and dismantle clutches, planetary drive and shaft​

9.17.1 Remove clutches, planetary drive and shaft
9.17.2 Dismantling clutch K1
9.17.3 Dismantle clutch K2
9.17.4 Dismantle clutch K3
9.17.5 Dismantle clutch KV
9.17.6 Dismantle KR clutch
9.17.7 Overview of parts and dismantling planetary drive
9.17.8 Dismantle shaft

9.18 Dismantle housing rear part​

9.19 Dismantling housing front part​

10 Assembly

10.1 Assembling housing front part​

10.2 Assembling housing rear part​

10.3 Assemble and install planetary drive, shaft and clutches​

10.3.1 Assemble clutch K1
10.3.2 Assemble clutch K2
10.3.3 Assemble clutch K3
10.3.4 Assemble clutch KV
10.3.5 Assemble clutch KR
10.3.6 Overview of parts planetary drive and assembling planetary drive
10.3.7 Assemble shaft
10.3.8 Install clutches, planetary drive and shaft

10.4 Assemble and install output shaft​

10.4.1 Assemble output shaft
10.4.2 Install output shaft

10.5 Assembling the housing​

10.6 Install oil level indicator​

10.7 Install hydrostatic unit​

10.7.1 Installing the rubber bearings on the hydrostatic unit
10.7.2 Install hydrostatic unit
10.7.3 Installing solenoid
10.7.4 Installing pressure sensors
10.7.5 Installing the flushing valve (valve)
10.7.6 Install cover

10.8 Installing output flanges​

10.9 Installing engine connection​

10.10 Installing hydraulic oil pump​

10.11 Installing cover plates​

10.12 Installing speed sensors​

10.13 Assemble and install duct plate.​

10.13.1 Assemble duct plate
10.13.2 Installing duct plate

10.14 Assemble and install shift system​

10.14.1 Assembling the shift system
10.14.2 Mounting the shift system

10.15 Installing control unit​

10.16 Installing pressure filter​

10.17 Mounting the parking brake​

10.18 Mounting the small cover sheets​

10.19 Install filler neck​

10.20 Add oil​

11 Annex

11.1 Overview of revisions​